CN108298912A - The preparation method of synchronous grouting concrete and synchronous grouting concrete - Google Patents

The preparation method of synchronous grouting concrete and synchronous grouting concrete Download PDF

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Publication number
CN108298912A
CN108298912A CN201810219057.9A CN201810219057A CN108298912A CN 108298912 A CN108298912 A CN 108298912A CN 201810219057 A CN201810219057 A CN 201810219057A CN 108298912 A CN108298912 A CN 108298912A
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CN
China
Prior art keywords
parts
synchronous grouting
grouting concrete
sand
concrete
Prior art date
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Pending
Application number
CN201810219057.9A
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Chinese (zh)
Inventor
怀平生
焦钢
郭银新
白晓岭
李天胜
赵香萍
李晓
毋海军
吴勇
郭华
张海彦
姚八五
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
Original Assignee
China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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Filing date
Publication date
Application filed by China Railway 12th Bureau Group Co Ltd, Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd filed Critical China Railway 12th Bureau Group Co Ltd
Priority to CN201810219057.9A priority Critical patent/CN108298912A/en
Publication of CN108298912A publication Critical patent/CN108298912A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The embodiment of the present invention provides a kind of synchronous grouting concrete, which is made of the raw material of following mass fraction:182~200 parts of portland cement, 705~772.5 parts of Machine-made Sand, 705~772.5 parts of natural sand, 45.6~50 parts of bentonite, 3.65~4.93 parts of retarder, 0~4.93 part of water-reducing agent, 275~392.3 parts of drinking water.Be added to suitable Machine-made Sand and natural sand in synchronous grouting concrete provided by the invention, help to improve the early strength of product, improve properties of product, can preferably fill concrete internal voids, improve the compactness of synchronous grouting concrete;Meanwhile also added suitable portland cement in synchronous grouting concrete, there is higher compression strength, anti-permeability performance and corrosion resistance, ground settlement and duct piece float upward can be efficiently controlled.And the raw material of synchronous grouting concrete provided by the invention is gathered materials on the spot, and is easy to get, and reduces material cost, and preparation method is simple.

Description

The preparation method of synchronous grouting concrete and synchronous grouting concrete
Technical field
The present invention relates to building material technical fields, and in particular, to a kind of synchronous grouting concrete and a kind of synchronous note The preparation method of concrete grout.
Background technology
Shield synchronization slip casting technology refers in shield driving work progress, and after tunnel lining segment assembly, shield tail is deviate from While, under certain grouting pressure, by it is suitable, have the injecting paste material of certain early strength and final strength insert shield In gap after tail, structure void after filling wall is played after its consolidation and sclerosis, certain bearing capacity is provided, to stablize section of jurisdiction lining The slurry injection technique of block.Synchronous grouting is for controlling formation displacement, reducing the disturbance to periphery underground structure and maintaining shield tunnel The stability in road is highly important.
In the prior art, there are mainly three types of synchronous grouting slurries:Traditional inertia slurry, single slurry and dual slurry.But this For three kinds of slurries there are problems, application effect is undesirable:Traditional inertia slurry anti-permeability performance is poor, and slurry is lost in serious and anti- Poor performance is pressed, it is poor for control settlement effect;Single slurry setting time is long, and anti-permeability performance is poor, and slurry is easy to be lost in, and anti-corruption Lose poor performance;Dual slurry construction is complicated, and can cause environmental pollution, and construction cost is higher.
Invention content
Poor for synchronous grouting slurry anti-permeability performance in the prior art, early strength is low, and compression strength is low and corrosion-resistant The technical issues of poor performance, the present invention provides a kind of synchronous grouting concrete, which has higher morning Phase intensity, compression strength, anti-permeability performance and corrosion resistance, and prepare simply, manufacturing cost is low.
To achieve the above object, the present invention provides a kind of synchronous grouting concrete, and the synchronous grouting concrete is by following matter Measure the raw material composition of number:182~200 parts of portland cement, 705~772.5 parts of Machine-made Sand, 705~772.5 parts of natural sand, 45.6~50 parts of bentonite, 3.65~4.93 parts of retarder, 0~4.93 part of water-reducing agent, 275~392.3 parts of drinking water.
Preferably, the synchronous grouting concrete is made of the raw material of following mass fraction:182 parts of portland cement, machine 705 parts of sand processed, 705 parts of natural sand, 45.6 parts of bentonite, 3.65 parts of retarder, 0 part of water-reducing agent, 392.3 parts of drinking water.
Preferably, the synchronous grouting concrete is made of the raw material of following mass fraction:196.9 parts of portland cement, 772.5 parts of Machine-made Sand, 772.5 parts of natural sand, 49.2 parts of bentonite, 4.93 parts of retarder, 4.93 parts of water-reducing agent, drinking water 336 Part.
Preferably, the synchronous grouting concrete is made of the raw material of following mass fraction:200 parts of portland cement, machine 772.5 parts of sand processed, 772.5 parts of natural sand, 50 parts of bentonite, 4 parts of retarder, 4 parts of water-reducing agent, 275 parts of drinking water.
Preferably, the diameter of the Machine-made Sand is less than 5mm.
Preferably, the diameter of the natural sand is less than 2mm.
Preferably, the retarder is the mixture of both lignosulphonic acid, sodium salt.
Preferably, the water-reducing agent is naphthalene sulfonate polymer.
Second aspect of the present invention provides a kind of preparation method of synchronous grouting concrete, and this approach includes the following steps:(1) The portland cement of the mass fraction and Machine-made Sand, natural sand, bentonite are stirred 45 seconds, the first mixture is obtained;(2) The drinking water of the mass fraction is added in first mixture, stirs 45 seconds, obtains the second mixture;(3) described The water-reducing agent and retarder of the mass fraction are added in second mixture, stirs 30 seconds, obtains the synchronous grouting concrete.
The technical solution provided through the invention, the present invention at least have the following technical effect that:
It is added to suitable Machine-made Sand and natural sand in synchronous grouting concrete provided by the invention, helps to improve product Early strength, improve properties of product, can preferably fill concrete internal voids, improve the closely knit of synchronous grouting concrete Degree.Meanwhile also added suitable portland cement in synchronous grouting concrete, have higher compression strength, anti-permeability performance, And corrosion resistance, ground settlement and duct piece float upward can be efficiently controlled.And synchronous grouting coagulation provided by the invention The raw material of soil is gathered materials on the spot, and is easy to get, is reduced material cost, and preparation method is simple.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific implementation mode
The specific implementation mode of the embodiment of the present invention is described in detail below.It should be understood that described herein Specific implementation mode be merely to illustrate and explain the present invention embodiment, be not intended to restrict the invention embodiment.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
The present invention provides a kind of synchronous grouting concrete, the synchronous grouting concrete by following mass fraction raw material group At:182~200 parts of portland cement, 705~772.5 parts of Machine-made Sand, 705~772.5 parts of natural sand, bentonite 45.6~50 Part, 3.65~4.93 parts of retarder, 0~4.93 part of water-reducing agent, 275~392.3 parts of drinking water.
Synchronous grouting concrete provided by the invention helps to improve production by adjusting the content of Machine-made Sand and natural sand The early strength of product improves properties of product, can preferably fill concrete internal voids, improve the close of synchronous grouting concrete Solidity.Also added suitable portland cement in synchronous grouting concrete, have higher compression strength, anti-permeability performance, with And corrosion resistance, ground settlement and duct piece float upward can be efficiently controlled.By adjusting water-reducing agent in synchronous grouting concrete, The content of retarder can control the compression strength setting time of synchronous grouting material so that the presetting period is long, can store compared with For a long time.The bleeding rate that synchronous grouting concrete can be reduced by adjusting bentonitic content in synchronous grouting concrete, carries High dispersion resistance is easy transport.And the raw material of synchronous grouting concrete provided by the invention is gathered materials on the spot, and is easy to get, drop Low material cost, and preparation method is simple.
Preferably, the diameter of the Machine-made Sand is less than 5mm.
Preferably, the diameter of the natural sand is less than 2mm.
Preferably, the retarder is the mixture of both lignosulphonic acid, sodium salt.
Retarder provided in an embodiment of the present invention can control the compression strength setting time of synchronous grouting material so that just The solidifying time is long, can it is more overtime between store.
Preferably, the water-reducing agent is naphthalene sulfonate polymer.
Water-reducing agent provided in an embodiment of the present invention can effectively overcome ordinary water-reducing agent easily to be adsorbed by shale and weaken diminishing The shortcomings that efficiency, promotes the flowing of slurry.
The synchronous grouting concrete of the embodiment of the present invention provides following three kinds by changing the mass fraction of different material Product:
Product one is made of the raw material of following mass fraction:182 parts of portland cement, 705 parts of Machine-made Sand, natural sand 705 Part, 45.6 parts of bentonite, 3.65 parts of retarder, 0 part of water-reducing agent, 392.3 parts of drinking water.
Product two is made of the raw material of following mass fraction:It is 196.9 parts of portland cement, 772.5 parts of Machine-made Sand, natural 772.5 parts of sand, 49.2 parts of bentonite, 4.93 parts of retarder, 4.93 parts of water-reducing agent, 336 parts of drinking water.
Product three is made of the raw material of following mass fraction:200 parts of portland cement, 772.5 parts of Machine-made Sand, natural sand 772.5 parts, 50 parts of bentonite, 4 parts of retarder, 4 parts of water-reducing agent, 275 parts of drinking water.
Three kinds of products provided in an embodiment of the present invention help to carry due to being added to suitable Machine-made Sand and natural sand respectively The early strength of high product improves properties of product, can preferably fill concrete internal voids, improve synchronous grouting concrete Compactness.In the embodiment of the present invention, to the concrete of product one, product two, product three and a commercially available model CM5 Early strength be tested, the data measured are as shown in table 1:
Table 1
According to table 1 it is found that product provided in an embodiment of the present invention one, product two and product three under different time Early strength is above the concrete of model CM5.
Three kinds of products provided in an embodiment of the present invention have higher anti-due to being added to suitable portland cement respectively Compressive Strength, anti-permeability performance and corrosion resistance can efficiently control ground settlement and duct piece float upward.The embodiment of the present invention In the compression strength of the concrete of product one, product two, product three and model CM5, seepage-resistant grade, rate of corrosion are carried out Test, the data that measure are as shown in table 2:
Concrete performance index Product one Product two Product three CM5 concrete
28 days compression strength (MPa) 3.942 4.902 3.862 2.445
Seepage-resistant grade P4 P4 P4 P2
Rate of corrosion 10.8% 10.1% 11.2% 33.8%
Table 2
According to table 2 it is found that the compression strength, impervious of product provided in an embodiment of the present invention one, product two and product three Grade, rate of corrosion are superior to the concrete of model CM5.
Second aspect of the present invention provides a kind of preparation method of synchronous grouting concrete, and this approach includes the following steps:(1) The portland cement of the mass fraction and Machine-made Sand, natural sand, bentonite are stirred 45 seconds, the first mixture is obtained;(2) The drinking water of the mass fraction is added in first mixture, stirs 45 seconds, obtains the second mixture;(3) described The water-reducing agent and retarder of the mass fraction are added in second mixture, stirs 30 seconds, obtains the synchronous grouting concrete.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above Detail can carry out a variety of simple variants to technical scheme of the present invention within the scope of the technical concept of the present invention, this A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.

Claims (9)

1. a kind of synchronous grouting concrete, which is characterized in that the synchronous grouting concrete by following mass fraction raw material group At:
182~200 parts of portland cement, 705~772.5 parts of Machine-made Sand, 705~772.5 parts of natural sand, bentonite 45.6~50 Part, 3.65~4.93 parts of retarder, 0~4.93 part of water-reducing agent, 275~392.3 parts of drinking water.
2. synchronous grouting concrete according to claim 1, which is characterized in that the synchronous grouting concrete is by following matter Measure the raw material composition of number:
182 parts of portland cement, 705 parts of Machine-made Sand, 705 parts of natural sand, 45.6 parts of bentonite, 3.65 parts of retarder, water-reducing agent 0 Part, 392.3 parts of drinking water.
3. synchronous grouting concrete according to claim 1, which is characterized in that the synchronous grouting concrete is by following matter Measure the raw material composition of number:
196.9 parts of portland cement, 772.5 parts of Machine-made Sand, 772.5 parts of natural sand, 49.2 parts of bentonite, 4.93 parts of retarder, 4.93 parts of water-reducing agent, 336 parts of drinking water.
4. synchronous grouting concrete according to claim 1, which is characterized in that the synchronous grouting concrete is by following matter Measure the raw material composition of number:
200 parts of portland cement, 772.5 parts of Machine-made Sand, 772.5 parts of natural sand, 50 parts of bentonite, 4 parts of retarder, water-reducing agent 4 Part, 275 parts of drinking water.
5. according to the synchronous grouting concrete described in any one of claim 1-4 claims, which is characterized in that the mechanism The diameter of sand is less than 5mm.
6. according to the synchronous grouting concrete described in any one of claim 1-4 claims, which is characterized in that described natural The diameter of sand is less than 2mm.
7. according to the synchronous grouting concrete described in any one of claim 1-4 claims, which is characterized in that the slow setting Agent is the mixture of both lignosulphonic acid, sodium salt.
8. according to the synchronous grouting concrete described in any one of claim 1-4 claims, which is characterized in that the diminishing Agent is naphthalene sulfonate polymer.
9. the preparation method of the synchronous grouting concrete described in a kind of any one of claim 1-8, which is characterized in that the side Method includes the following steps:
(1) portland cement of the mass fraction, Machine-made Sand, natural sand, bentonite are stirred 45 seconds, obtains the first mixing Object;
(2) drinking water of the mass fraction is added in first mixture, stirs 45 seconds, obtains the second mixture;
(3) water-reducing agent and retarder of the mass fraction are added in second mixture, stirs 30 seconds, obtains described same Walk grouting concrete.
CN201810219057.9A 2018-03-16 2018-03-16 The preparation method of synchronous grouting concrete and synchronous grouting concrete Pending CN108298912A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108793897A (en) * 2018-09-07 2018-11-13 中铁十二局集团有限公司 Suitable for water rich strata shield synchronous grouting serous fluid and preparation method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103539416A (en) * 2012-07-09 2014-01-29 上海城建物资有限公司 Special novel shear-resistant mortar for synchronous grouting and preparation method thereof
CN104074530A (en) * 2014-06-17 2014-10-01 中铁十五局集团有限公司 Shield synchronous grouting construction method and construction material
CN104609814A (en) * 2014-12-24 2015-05-13 武汉市市政建设集团有限公司 Anti-aqueous dispersion synchronous grouting material with large specific gravity and low consistence
CN105272085A (en) * 2015-10-30 2016-01-27 王璐 Novel grouting material
CN106946522A (en) * 2017-03-08 2017-07-14 北京艺高世纪科技股份有限公司 A kind of shield synchronization slip casting construction material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103539416A (en) * 2012-07-09 2014-01-29 上海城建物资有限公司 Special novel shear-resistant mortar for synchronous grouting and preparation method thereof
CN104074530A (en) * 2014-06-17 2014-10-01 中铁十五局集团有限公司 Shield synchronous grouting construction method and construction material
CN104609814A (en) * 2014-12-24 2015-05-13 武汉市市政建设集团有限公司 Anti-aqueous dispersion synchronous grouting material with large specific gravity and low consistence
CN105272085A (en) * 2015-10-30 2016-01-27 王璐 Novel grouting material
CN106946522A (en) * 2017-03-08 2017-07-14 北京艺高世纪科技股份有限公司 A kind of shield synchronization slip casting construction material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108793897A (en) * 2018-09-07 2018-11-13 中铁十二局集团有限公司 Suitable for water rich strata shield synchronous grouting serous fluid and preparation method

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Application publication date: 20180720