CN108297257A - A kind of Intelligent reciprocating type cutting machine - Google Patents
A kind of Intelligent reciprocating type cutting machine Download PDFInfo
- Publication number
- CN108297257A CN108297257A CN201810305908.1A CN201810305908A CN108297257A CN 108297257 A CN108297257 A CN 108297257A CN 201810305908 A CN201810305908 A CN 201810305908A CN 108297257 A CN108297257 A CN 108297257A
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- CN
- China
- Prior art keywords
- cutter device
- clay
- idler wheel
- cutting machine
- reciprocating type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention relates to a kind of Intelligent reciprocating type cutting machines, belong to mechanical equipment technical field.Device is arranged in production line the present invention, the size that operating personnel pass through control cabinet control slitting, molding clay base conveys to the right through idler wheel, photoelectric induction device, which senses on idler wheel, has clay base then to drive air-driven hydraulic pump by control panel, air-driven hydraulic pump provides power to hydraulic walking device makes cutter device pump by the frequency of setting, cutter device rapidly moves downward when molding clay base is by below cutter device, the steel wire rope tightened divides clay blank and strap, it waits for that cutter device moves upwards again after a certain period of time again to cut clay base, clay block after cutting is through idler wheel conveyer belt conveyer belt, repeatedly slitting operation is carried out by specific dimensions.Photoelectric sensor is set in the present invention, makes to whether there is clay base in cutting machine automatic identification rack, automatic work reduces the labor intensity of operating personnel, improves the production efficiency of device.
Description
Technical field
The present invention relates to a kind of Intelligent reciprocating type cutting machines, belong to mechanical equipment technical field.
Background technology
Cutting machine is indispensable necessary equipment in brick field production, its quality will directly affect brick production yields and enterprise
The profit of industry, therefore research and develop a kind of intelligent cutting machine can adapt to high efficiency, high automation that modern brick and tile manufacturing industry uses
Structure has vast potential for future development and significance.
By effort and development for many years, China's brickmaking level has significant raising, to China's urbanization of villages, environment
Greenization, building energy conservation have played important impetus.However the development of the technology of brickmaking industry be unable to do without the hair of tile machinery
Exhibition, tile machinery are the basis of brick making industry development and most important component part, are played for the technology of brickmaking industry
Important fresh combatants' effect.With the continuous development of national economy and the active demand of Development of Urbanization, brick and tile annual output obtains
It has arrived and has quickly been incremented by.
Brick and tile manufacturing industry is high energy consumption, the conventional industries of high pollution, its energy-output ratio accounts for about the building trade energy and disappears
Consume the 23% of total amount.China produces clay brick every year 400,000,000,000 polyliths, consumes a large amount of coal, discharge a large amount of pernicious gas and
Dust has seriously affected the living environment of the mankind.It is shown according to related data, brick and tile manufacturing industry about discharges 1.7 hundred million ton one every year
Carbon oxide gas.In order to produce it is energy saving, save land, profit is useless, the novel brick and tile product of environmental protection, it is necessary to there is corresponding machinery to set
It is standby, therefore tile machinery needs in China's are constantly brought forth new ideas, and constantly study new design pattern, this proposes newly brick machinery and equipment
Challenge.
Currently, brick and tile manufacturing industry overall manufacturing level is low, mechanical equipment is outmoded, class is inferior, lacks advanced machinery and sets
It is standby.It is increasingly protruded as the improvement of people's living standards, brick and tile manufacturing industry faces the difficult problem of recruitment.Since brick field production is set
Standby the degree of automation is low, and working environment is extremely severe, and labor intensity is big, causes many people that would rather go for portion and is suitble to oneself
And promising light work, being also unwilling, brick field is done manual work.Even if the high-new recruitment of brick field, it is also difficult to recruit worker.Cause
This necessarily causes manual work will be by advanced brick and tile equipment institute's generation in face of the difficult this severe situation of brick and tile manufacturing industry recruitment
It replaces, it is the direction of tile machinery development, and society and science and technology that the machine simplified using intelligent, mechanism, which replaces manual work,
The trend of development.
China production earliest Jian of brick machinery and equipment starts from later stage the last century 20's, mainly in some state-owned machineries
Factory's small lot production brick machinery and equipment spare and accessory parts and simple device, as feed box, manual pinch-off cutting machine, rotation bow formula are automatic
Cutting machine, foot-operated blank cutter, blender etc. disclosure satisfy that the demand of brick and tile production at that time.In 1967, China was for the first time
By the vacuum-extruder of autonomous Design research and development in brick field actual production line.After the seventies, not due to the market demand
The disconnected needs increased and new product new process produces, tile machinery enterprise in all parts of the country constantly recombination and reconstruction, form
Professional level is high, production capacity is strong, large-scale leading enterprise.For this purpose, country has also set up relevant research institute, increase
Tile machinery studies dynamics.By effort, have developed the new mechanical equipment of a batch, as two-stage vacuum extruder for blocks, beater grinder,
High speed fine cracking double roller machine, setting machine, blank cutter.Certain success, Li Lijun are wherein also achieved in terms of the research of cutting machine
Using the transmission mechanism of eccentric gear speed change angular displacement, solve the problems, such as that mud section is irregular.
In the international market, more famous external brick and tile manufacturing enterprise about 20, is mainly distributed on the U.S., moral
State, Italy, France and Spain etc. are national.Wherein the Si Dier companies in the U.S. found the factory operation in China, and joint build
Mainly there are Bai Dai Si Di companies and the Cowes mikey company of Italy in the offshore company of factory.At abroad, they have the special of richness
Industry technical research troop and advanced manufacturing process, can produce the brick-tile industries such as conveyer, extruder, stacking machine, batcher
Required a full set of brick machinery and equipment has technology leading in the world.
Invention content
Present invention mainly solves the technical issues of:For existing equipment mechanism is complicated, working performance is unstable, production efficiency
Problems low, more than operating personnel, the present invention provides a kind of Intelligent reciprocating type cutting machines.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention:
A kind of Intelligent reciprocating type cutting machine, including rack and cutting mechanism, are provided with idler wheel in the rack, on the right side of idler wheel
For conveyer belt, rack side is provided with control panel and control cabinet, is motor below control cabinet, motor by V belt translation with
Gear-box is connected, connecting bracket below rack, is provided with spike on holder, the cutting mechanism is connected with rack, cuts
It is provided with photoelectric sensor on the left of cutting mill structure, sliding rail is provided among cutting mechanism, sliding rail passes through hydraulic walking device and cutting
Device is connected, and hydraulic walking device is connected by pipeline with air-driven hydraulic pump, is fixed cover on the outside of hydraulic walking device, Gu
Surely it covers and is provided with tensioning apparatus, steel wire rope is connected between two groups of cutter devices.
A kind of application process of small Intelligent reciprocating type cutting machine is:Device is arranged in production line, operating personnel pass through
Control cabinet sets the frequency of cutter device reciprocating motion to control the size of slitting, and molding clay base is defeated to the right through idler wheel
Send, photoelectric induction device sense on idler wheel have clay base then by control panel drive air-driven hydraulic pump, air-driven hydraulic pump to
Hydraulic walking device in cutter device, which provides power, makes cutter device pump by the frequency of setting along sliding rail, is molded
Clay base by below cutter device when cutter device rapidly move downward, the steel wire rope tightened divides clay blank and strap,
It waits for that cutter device moves upwards again after a certain period of time again to cut clay base, the clay block after cutting is through idler wheel conveyer belt
Conveyer belt carries out slitting operation by specific dimensions repeatedly.
The sliding rail is provided with four groups, is distributed in cutting mechanism both sides.
The cutter device is provided with two groups.
The hydraulic walking device uses Pneumatic hydraulic.
The beneficial effects of the invention are as follows:
(1)Photoelectric sensor is provided in the present invention on the left of cutting mechanism, can be identified by photoelectric sensor is in rack
No there are clay bases, and when clay base is not present in rack, cutter device does not work, and has when photoelectric sensor recognizes in rack
Then drive cutter device work, setting photoelectric sensor that can make cutting machine automatic identification by control system when clay base, automatically
Work, reduces the labor intensity of operating personnel, improves the production efficiency of device.
It is connected using steel wire rope between slitting device in the present invention, uses steel wire rope as tool for cutting strips with, steel wire rope slitting is compared
It is more sharp for blade, and will not stop that the movement of clay causes section to tilt or deform in cutting process, and steel wire
Rope top and bottom can be used as cut surface, be convenient for reciprocating cutting.
Cutter device is controlled using Pneumatic hydraulic running gear in the present invention, and Pneumatic hydraulic running gear is by air-driven hydraulic pump
Energy supply can make the cutter device speed of service enough fast, reach the requirement of cutting clay, and hydraulic moving is filled using hydraulic walking device
Performance stabilization is set, long working life can effectively improve the service life of device, and convenient for the repair of device.
Reciprocating cutting mode is used in the present invention, drives cutter device to move reciprocatingly by hydraulic walking device,
Cutter device can cut clay during moving up and down, and need to only pass through control when needing the when of changing the size of clay cutting
The frequency that panel change cutter device processed moves back and forth, it is easy to operate effective, and reciprocating-type cutting device can persistently be made
Cutting operation can be completed in industry in clay transmission process, and cutting speed is fast, and work efficiency is high.
Description of the drawings
Fig. 1 is the organigram of Intelligent reciprocating type cutting machine of the present invention.
Fig. 2 is cutter device organigram in Intelligent reciprocating type cutting machine of the present invention.
Wherein, 1, rack;2, idler wheel;3, control panel;4, photoelectric sensor;5, cutting mechanism;6, sliding rail;7, cutting dress
It sets;8, air-driven hydraulic pump;9, gear-box;10, control cabinet;11, conveyer belt;12, holder;13, spike;14, motor;15, liquid
Press running gear;16, fixed cover;17, tensioning apparatus;18, steel wire rope.
Specific implementation mode
A kind of Intelligent reciprocating type cutting machine, including rack 1 and cutting mechanism 5 are provided with idler wheel 2 in the rack 1,
2 right side of idler wheel is conveyer belt 11, and 1 side of rack is provided with control panel 3 and control cabinet 10, and 10 lower section of control cabinet is motor
14, motor 14 is connected by V belt translation with gear-box 9,1 lower section connecting bracket 12 of rack, and spike is provided on holder 12
13, the cutting mechanism 5 is connected with rack 1, and the left side of cutting mechanism 5 is provided with photoelectric sensor 4, among cutting mechanism 5
Be provided with sliding rail 6, sliding rail 6 is connected by hydraulic walking device 15 with cutter device 7, hydraulic walking device 15 by pipeline with
Air-driven hydraulic pump 8 is connected, and the outside of hydraulic walking device 15 is fixed cover 16, is provided with tensioning apparatus 17 in fixed cover 16, and two
It is connected with steel wire rope 18 between group cutter device 7.A kind of application process of small Intelligent reciprocating type cutting machine is:Device setting is existed
In production line, operating personnel by control cabinet 10 set cutter device 7 move back and forth frequency to control the size of slitting, at
The clay base of type conveys to the right through idler wheel 2, and photoelectric induction device 4, which senses on idler wheel, has clay base then to be driven by control panel 3
Dynamic air-driven hydraulic pump 8, hydraulic walking device 15 of the air-driven hydraulic pump 8 into cutter device 7, which provides power, makes cutter device 7 along cunning
Rail 6 pumps by the frequency of setting, and cutter device 7 is rapidly downward when molding clay base passes through 7 lower section of cutter device
Movement, the steel wire rope 18 tightened divide clay blank and strap, wait for that cutter device 7 is moved upwards again again to clay after a certain period of time
Base is cut, and the clay block after cutting carries out slitting work by specific dimensions repeatedly through 2 conveyer belt conveyer belt 11 of idler wheel
Industry.The sliding rail 6 is provided with four groups, is distributed in cutting mechanism both sides.The cutter device 7 is provided with two groups.Described
Hydraulic walking device 15 uses Pneumatic hydraulic.
Claims (5)
1. a kind of Intelligent reciprocating type cutting machine, including rack(1)And cutting mechanism(5), the rack(1)On be provided with rolling
Wheel(2), idler wheel(2)Right side is conveyer belt(11), rack(1)Side is provided with control panel(3)And control cabinet(10), control cabinet
(10)Lower section is motor(14), motor(14)Pass through V belt translation and gear-box(9)It is connected, rack(1)Lower section connection branch
Frame(12), holder(12)On be provided with spike(13), the cutting mechanism(5)With rack(1)It is connected, cutting mechanism(5)
Left side is provided with photoelectric sensor(4), cutting mechanism(5)Centre is provided with sliding rail(6), sliding rail(6)Pass through hydraulic device(15)
With cutter device(7)It is connected, hydraulic walking device(15)Pass through pipeline and air-driven hydraulic pump(8)It is connected, hydraulic device
(15)Outside is fixed cover(16), fixed cover(16)On be provided with tensioning apparatus(17), two groups of cutter devices(7)Between be connected with
Steel wire rope(18).
2. a kind of application process of small Intelligent reciprocating type cutting machine according to claim 1 is:Device setting is being produced
In line, operating personnel pass through control cabinet(10)Set cutter device(7)The frequency of reciprocating motion to control the size of slitting, at
The clay base of type is through idler wheel(2)It conveys to the right, photoelectric induction device(4)Sensing on idler wheel has clay base then to pass through control panel
(3)Drive air-driven hydraulic pump(8), air-driven hydraulic pump(8)To cutter device(7)Interior hydraulic walking device(15)There is provided power makes
Cutter device(7)Along sliding rail(6)It pumps by the frequency of setting, molding clay base passes through cutter device(7)Lower section
When cutter device(7)It rapidly moves downward, the steel wire rope tightened(18)Clay blank and strap is divided, waits for cutting dress after a certain period of time
It sets(7)It moves upwards and clay base is cut again again, the clay block after cutting is through idler wheel(2)Conveyer belt conveyer belt(11),
Repeatedly slitting operation is carried out by specific dimensions.
3. a kind of Intelligent reciprocating type cutting machine according to claim 1, it is characterised in that:The sliding rail(6)It is provided with
Four groups, it is distributed in cutting mechanism both sides.
4. a kind of Intelligent reciprocating type cutting machine according to claim 1, it is characterised in that:The cutter device(7)If
It is equipped with two groups.
5. a kind of Intelligent reciprocating type cutting machine according to claim 1, it is characterised in that:The hydraulic walking device
(15)Using Pneumatic hydraulic.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810305908.1A CN108297257A (en) | 2018-04-08 | 2018-04-08 | A kind of Intelligent reciprocating type cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810305908.1A CN108297257A (en) | 2018-04-08 | 2018-04-08 | A kind of Intelligent reciprocating type cutting machine |
Publications (1)
Publication Number | Publication Date |
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CN108297257A true CN108297257A (en) | 2018-07-20 |
Family
ID=62846990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810305908.1A Withdrawn CN108297257A (en) | 2018-04-08 | 2018-04-08 | A kind of Intelligent reciprocating type cutting machine |
Country Status (1)
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CN (1) | CN108297257A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109774099A (en) * | 2019-03-15 | 2019-05-21 | 新安天玉有机硅有限公司 | Elastic material transport device and elastic material cutting machine |
CN112498814A (en) * | 2020-10-14 | 2021-03-16 | 林文斌 | Clay slitting and feeding equipment |
-
2018
- 2018-04-08 CN CN201810305908.1A patent/CN108297257A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109774099A (en) * | 2019-03-15 | 2019-05-21 | 新安天玉有机硅有限公司 | Elastic material transport device and elastic material cutting machine |
CN112498814A (en) * | 2020-10-14 | 2021-03-16 | 林文斌 | Clay slitting and feeding equipment |
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180720 |
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WW01 | Invention patent application withdrawn after publication |