CN108269648A - A kind of wire rod resistant to bending - Google Patents
A kind of wire rod resistant to bending Download PDFInfo
- Publication number
- CN108269648A CN108269648A CN201611261666.8A CN201611261666A CN108269648A CN 108269648 A CN108269648 A CN 108269648A CN 201611261666 A CN201611261666 A CN 201611261666A CN 108269648 A CN108269648 A CN 108269648A
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- China
- Prior art keywords
- wire
- layer
- copper
- molecular weight
- weight polyethylene
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/22—Metal wires or tapes, e.g. made of steel
Landscapes
- Insulated Conductors (AREA)
Abstract
The invention discloses a kind of wire rods resistant to bending, and including copper wire, copper wire includes superhigh molecular weight polyethylene fibers line and is wound on the copper foil wire layer on superhigh molecular weight polyethylene fibers line surface, and copper foil wire layer surface, which is also wound, is provided with copper wire layer.Superhigh molecular weight polyethylene fibers line has the advantages that soft, bulletproof effect is good simultaneously, better than aramid fiber, intensity draws material to be higher by about 40% than Kev, it is 2 times higher than carbon fiber, it is the highest fiber of current intensity, and also there is good flexural fatigue, the superhigh molecular weight polyethylene fibers line than attack load value up to 10 times of steel, it is glass fibre and more than 2 times of aramid fiber, the copper wire degree resistant to bending for being filled with superhigh molecular weight polyethylene fibers line is greatly improved, copper foil wire is wound on outside superhigh molecular weight polyethylene fibers line, it is not easy to be broken after being bent by external force, substantially prolong the service life of wire rod.
Description
Technical field
The present invention relates to a kind of wire rods, relate in particular to a kind of wire rod resistant to bending.
Background technology
With the rise of electronic equipment, energy, the signal transmission especially electric room Large Volume Data of electronic equipment
The demand of transmission increasingly increases, and either energy transmission or signal transmission generally require wire rod realization, in general, electricity at present
Wire rod in sub- technology refers to the article for electric power or information to be transferred to another place by one, mutually exhausted by one or more
The conductive unit outer wrapping insulating layer and protective layer of edge are made.
Existing conductive, signal transmission wire rod mainly includes the conductive beam being made of more electric conductors and is coated on conductive beam
Outer insulating layer composition, conductive beam are mainly made by wires such as copper wire, aluminium wires.Since the conductive beam of current wire rod is by several platings
Tin copper wire is composed, not resistant to bending, bad mechanical property, in use for some time internal current conductor frangibility, external guarantor
Sheath is easily rupturable, leads to not charge or transmits data or even replaced three or more wire rods, service life sometimes for one month
It is short, of high cost.
Invention content
For this purpose, the technical problems to be solved by the invention are the wire rod bad mechanical property of existing electronic equipment, using the longevity
Order that short, electric conductor frangibility, protective layer are easily rupturable, so as to propose a kind of resistant to bending, electric conductor be not easily broken, service life length
Wire rod resistant to bending.
In order to solve the above technical problems, the technical scheme is that:
The present invention provides a kind of wire rod resistant to bending, and including copper wire, the copper wire includes superhigh molecular weight polyethylene fibers
Line and the copper foil wire layer for being wound in the superhigh molecular weight polyethylene fibers line surface, the copper foil wire layer surface, which is also wound, to be set
It is equipped with copper wire layer.
Preferably, the copper wire includes the power cord, the first signal wire, second signal line and the ground wire that are mutually parallel, institute
It states power cord, the first signal wire, second signal line outer cover and is equipped with insulating layer.
Preferably, further including aluminium foil layer, the aluminium foil layer is coated on outside the ground wire and the insulating layer.
Preferably, aramid fiber line is additionally provided between the aluminium foil layer and the insulating layer, the aramid fiber line
It is arranged in parallel with the power cord, the first signal wire, second signal line and ground wire.
Preferably, being coated with braiding layer outside the aluminium foil layer, the material of the braiding layer is copper lines.
Preferably, cladding matcoveredn outside the braiding layer.
Preferably, the copper foil wire is in latticed winding on the superhigh molecular weight polyethylene fibers line surface.
Preferably, a diameter of 0.1-0.8mm of the superhigh molecular weight polyethylene fibers line;The aramid fiber line is
Align aramid fiber line, a diameter of 0.1-0.8mm.
Preferably, the insulating layer material is PVC, PE, PP, rubber or silica gel;The protective layer material for PVC or
TPE。
Preferably, the thickness of the aluminium foil layer is 0.01-0.2mm, the braiding layer thickness is 0.1-1mm.
The above technical solution of the present invention has the following advantages over the prior art:
(1) wire rod resistant to bending of the present invention, including copper wire, the copper wire includes superhigh molecular weight polyethylene fibers
Line and the copper foil wire layer for being wound in the superhigh molecular weight polyethylene fibers line surface, the copper foil wire layer surface also wind setting
There is copper wire layer.One or more copper foil wire is wound in outside superhigh molecular weight polyethylene fibers line, since super high molecular weight is gathered
Vinyl fiber line have the advantages that it is soft, while bulletproof effect it is good, better than aramid fiber, intensity draws material to be higher by about 40% than Kev,
It is 2 times higher than carbon fiber, it is the highest fiber of current intensity, and also there is good flexural fatigue, the super high molecular weight
Polyethylene fibre line than attack load value up to 10 times of steel, be glass fibre and more than 2 times of aramid fiber, be filled with supra polymer
The copper wire degree resistant to bending of weight polyethylene fiber line is greatly improved, and copper foil wire is wound on ultra-high molecular weight polyethylene fibre
It ties up outside line, is not easy to be broken after being bent by external force, substantially prolongs the service life of wire rod, even and if outermost copper
There is all off situation being subjected to external force in silk layer, copper foil wire layer can also normal power-up, transmission signal, do not influence wire rod
Normal use.
(2) wire rod resistant to bending of the present invention, aramid fiber is additionally provided between the aluminium foil layer and the insulating layer
Line, the aramid fiber line are arranged in parallel with the power cord, the first signal wire, second signal line and ground wire.The aramid fiber is fine
Dimension line is Kafra fiber line, is filled between power cord, the first signal wire, second signal line and ground wire, Kafra fiber
Line has good flexibility, and high intensity, high abrasion, tear resistance further improve the degree resistant to bending and machine of wire rod
Tool intensity further extends the service life of wire rod, reduces use cost.
Description of the drawings
In order to make the content of the present invention more clearly understood, it below according to specific embodiments of the present invention and combines
Attached drawing, the present invention is described in further detail, wherein
Fig. 1 is the wire rod structure schematic diagram resistant to bending described in the embodiment of the present invention;
Fig. 2 is the structure diagram of copper wire in wire rod resistant to bending described in the embodiment of the present invention.
Reference numeral is expressed as in figure:1- copper wire;11- superhigh molecular weight polyethylene fibers lines;12- copper foil wire layers;13- copper
Silk layer;2- power cords;The first signal wires of 3-;4- second signal lines;5- ground wires;6- insulating layers;7- aluminium foil layers;8- aramid fibers
Line;9- braiding layers;10- protective layers.
The present invention can be implemented with many different forms, should not be construed as limited to embodiment set forth herein, on the contrary,
There is provided these embodiments so that the disclosure is thorough and complete, and will fully convey the concept of the invention to art technology
Personnel, the present invention will be defined by the claims.In the accompanying drawings, for clarity, the size of each device and opposite can be exaggerated
Size.Description of the invention in claims and attached drawing term " first ", " second " etc. be pair for distinguishing similar
As describing specific sequence or precedence without being used for.It should be appreciated that the data used in this way in the appropriate case can be with
It exchanges.In addition, term " comprising ", " having " and their any deformation, it is intended that cover non-exclusive include.
Specific embodiment
Embodiment 1
The present embodiment provides a kind of wire rod resistant to bending, transmission electric power or data letter during the wire rod converges for electronic equipment
Number, as shown in Figs. 1-2, the wire rod resistant to bending includes copper wire 1, and the copper wire 1 includes superhigh molecular weight polyethylene fibers line 11
With the copper foil wire layer 12 for being wound on 11 surface of superhigh molecular weight polyethylene fibers line, 12 surface of copper foil wire layer is also
Winding is provided with copper wire layer 13, and the copper wire layer 13 plays the role of signal transmission, and the copper foil wire is one or more, in net
Trellis is wound in 11 surface of superhigh molecular weight polyethylene fibers line, the diameter of the superhigh molecular weight polyethylene fibers line 11
For 0.3mm, the copper wire is also one or more, is wound on 12 surface of copper foil wire layer.
1 degree resistant to bending of copper wire for being filled with superhigh molecular weight polyethylene fibers line 11 is greatly improved, copper foil wire 12
It is wound on outside superhigh molecular weight polyethylene fibers line 11, is not easy to be broken after being bent by external force, even if outermost
There is all off situation being subjected to external force in copper wire layer 13, copper foil wire layer 12 can also normal power-up, transmission signal, greatly prolong
The service life of wire rod is grown.
Specifically, the copper wire can be divided into power cord 2, the first signal wire 3, second signal line 4 and ground wire 5, the electricity
Source line 2, the first signal wire 3, second signal line 4 outer cover be equipped with insulating layer 6, for the ease of distinguishing, outside the power cord 2
Insulating layer 6 be red, the insulating layer 6 outside the first signal wire 3 is white, and the insulating layer 6 outside second signal line 4 is green
Color, the material of the insulating layer 6 can be any one of PVC, PE, PP, rubber or silica gel, play the role of being dielectrically separated from i.e.
It can.
Aluminium foil layer 7 is also wrapped on outside the copper wire 1, the aluminium foil layer 7 is coated on the ground wire 6 and power cord 2, first
Signal wire 3, second signal line 4 insulating layer 6 outside, thickness 0.1mm, between the aluminium foil layer 7 and the insulating layer 6 also
Aramid fiber line 8 is provided with, the aramid fiber line 8 is filled in the power cord 2 for being coated with insulating layer 6, the first signal wire 3,
Between binary signal line 4 and ground wire 5, a diameter of 0.4mm plays the degree and mechanical strength resistant to bending for further promoting wire rod
Extend the effect of the service life of wire rod.
Braiding layer 9 is coated with outside the aluminium foil layer 7, the braiding layer 9 is entwined by metal proof copper-wire braided, risen
To the effect of shielding electromagnetic interference, 9 thickness of braiding layer is 0.5mm, the 9 outside cladding matcoveredn 10 of braiding layer, institute
The material for stating protective layer 10 is the hot elastico-plastic bodies of PVC or TPE.
Embodiment 2
The present embodiment provides a kind of wire rod resistant to bending, transmission electric power or data letter during the wire rod converges for electronic equipment
Number, as shown in Figs. 1-2, the wire rod resistant to bending includes copper wire 1, and the copper wire 1 includes superhigh molecular weight polyethylene fibers line 11
With the copper foil wire layer 12 for being wound on 11 surface of superhigh molecular weight polyethylene fibers line, 12 surface of copper foil wire layer is also
Winding is provided with copper wire layer 13, and the copper wire layer 13 plays the role of signal transmission, and the copper foil wire is one or more, in net
Trellis is wound in 11 surface of superhigh molecular weight polyethylene fibers line, the diameter of the superhigh molecular weight polyethylene fibers line 11
For 0.1mm, the copper wire is also one or more, is wound on 12 surface of copper foil wire layer.
1 degree resistant to bending of copper wire for being filled with superhigh molecular weight polyethylene fibers line 11 is greatly improved, copper foil wire 12
It is wound on outside superhigh molecular weight polyethylene fibers line 11, is not easy to be broken after being bent by external force, even if outermost
There is all off situation being subjected to external force in copper wire layer 13, copper foil wire layer 12 can also normal power-up, transmission signal, greatly prolong
The service life of wire rod is grown.
Specifically, the copper wire can be divided into power cord 2, the first signal wire 3, second signal line 4 and ground wire 5, the electricity
Source line 2, the first signal wire 3, second signal line 4 outer cover be equipped with insulating layer 6, for the ease of distinguishing, outside the power cord 2
Insulating layer 6 be red, the insulating layer 6 outside the first signal wire 3 is white, and the insulating layer 6 outside second signal line 4 is green
Color, the material of the insulating layer 6 can be any one of PVC, PE, PP, rubber or silica gel, play the role of being dielectrically separated from i.e.
It can.
Aluminium foil layer 7 is also wrapped on outside the copper wire 1, the aluminium foil layer 7 is coated on the ground wire 6 and power cord 2, first
Signal wire 3, second signal line 4 insulating layer 6 outside, thickness 0.01mm, between the aluminium foil layer 7 and the insulating layer 6
Be additionally provided with aramid fiber line 8, the aramid fiber line 8 be filled in the power cord 2 for being coated with insulating layer 6, the first signal wire 3,
Between second signal line 4 and ground wire 5, a diameter of 0.1mm, plays the degree resistant to bending for further promoting wire rod and machinery is strong
Degree extends the effect of the service life of wire rod.
Braiding layer 9 is coated with outside the aluminium foil layer 7, the braiding layer 9 is entwined by metal proof copper-wire braided, played
The effect of electromagnetic interference is shielded, 9 thickness of braiding layer is 0.1mm, the 9 outside cladding matcoveredn 10 of braiding layer, described
The material of protective layer 10 is the hot elastico-plastic bodies of PVC or TPE.
Embodiment 3
The present embodiment provides a kind of wire rod resistant to bending, transmission electric power or data letter during the wire rod converges for electronic equipment
Number, as shown in Figs. 1-2, the wire rod resistant to bending includes copper wire 1, and the copper wire 1 includes superhigh molecular weight polyethylene fibers line 11
With the copper foil wire layer 12 for being wound on 11 surface of superhigh molecular weight polyethylene fibers line, 12 surface of copper foil wire layer is also
Winding is provided with copper wire layer 13, and the copper wire layer 13 plays the role of signal transmission, and the copper foil wire is one or more, in net
Trellis is wound in 11 surface of superhigh molecular weight polyethylene fibers line, the diameter of the superhigh molecular weight polyethylene fibers line 11
For 0.8mm, the copper wire is also one or more, is wound on 12 surface of copper foil wire layer.
1 degree resistant to bending of copper wire for being filled with superhigh molecular weight polyethylene fibers line 11 is greatly improved, copper foil wire 12
It is wound on outside superhigh molecular weight polyethylene fibers line 11, is not easy to be broken after being bent by external force, even if outermost
There is all off situation being subjected to external force in copper wire layer 13, copper foil wire layer 12 can also normal power-up, transmission signal, greatly prolong
The service life of wire rod is grown.
Specifically, the copper wire can be divided into power cord 2, the first signal wire 3, second signal line 4 and ground wire 5, the electricity
Source line 2, the first signal wire 3, second signal line 4 outer cover be equipped with insulating layer 6, for the ease of distinguishing, outside the power cord 2
Insulating layer 6 be red, the insulating layer 6 outside the first signal wire 3 is white, and the insulating layer 6 outside second signal line 4 is green
Color, the material of the insulating layer 6 can be any one of PVC, PE, PP, rubber or silica gel, play the role of being dielectrically separated from i.e.
It can.
Aluminium foil layer 7 is also wrapped on outside the copper wire 1, the aluminium foil layer 7 is coated on the ground wire 6 and power cord 2, first
Signal wire 3, second signal line 4 insulating layer 6 outside, thickness 0.2mm, between the aluminium foil layer 7 and the insulating layer 6 also
Aramid fiber line 8 is provided with, the aramid fiber line 8 is filled in the power cord 2 for being coated with insulating layer 6, the first signal wire 3,
Between binary signal line 4 and ground wire 5, a diameter of 0.8mm, plays the degree resistant to bending for further promoting wire rod and machinery is strong
Degree extends the effect of the service life of wire rod.
Braiding layer 9 is coated with outside the aluminium foil layer 7, the braiding layer 9 is entwined by metal proof copper-wire braided, played
The effect of electromagnetic interference is shielded, 9 thickness of braiding layer is 1mm, the 9 outside cladding matcoveredn 10 of braiding layer, the guarantor
The material of sheath 10 is the hot elastico-plastic bodies of PVC or TPE.
Experimental example
The bent number of wire rod resistant to bending described in testing example 1-3 and the pulling force that can be born respectively, as a result show
Show, the bent number of the wire rod resistant to bending described in three embodiments can reach 30000 times or more, be carried compared with traditional wire rod
15 times are risen;The pulling force that can be born is more than 120Kg, compared with traditional wire rod, improves 24 times.
Obviously, the above embodiments are merely examples for clarifying the description, and is not intended to limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And the obvious variation thus extended out or
Among changing still in the protection domain of the invention.
Claims (10)
1. a kind of wire rod resistant to bending, which is characterized in that including copper wire, the copper wire include superhigh molecular weight polyethylene fibers line and
It is wound on the copper foil wire layer on the superhigh molecular weight polyethylene fibers line surface, the copper foil wire layer surface also winds setting
There is copper wire layer.
2. wire rod resistant to bending according to claim 1, which is characterized in that the copper wire include be mutually parallel power cord,
First signal wire, second signal line and ground wire, the power cord, the first signal wire, second signal line outer cover are equipped with insulating layer.
3. wire rod resistant to bending according to claim 2, which is characterized in that further include aluminium foil layer, the aluminium foil layer is coated on
Outside the ground wire and the insulating layer.
4. wire rod resistant to bending according to claim 3, which is characterized in that also set between the aluminium foil layer and the insulating layer
It is equipped with aramid fiber line, the aramid fiber line and the power cord, the first signal wire, second signal line and ground wire is parallel sets
It puts.
5. wire rod resistant to bending according to claim 4, which is characterized in that braiding layer, institute are coated with outside the aluminium foil layer
The material for stating braiding layer is copper lines.
6. wire rod resistant to bending according to claim 5, which is characterized in that cladding matcoveredn outside the braiding layer.
7. wire rod resistant to bending according to claim 6, which is characterized in that the copper foil wire is in the superhigh molecular weight polyethylene
Alkene fiber line surface is in latticed winding.
8. wire rod resistant to bending according to claim 7, which is characterized in that the superhigh molecular weight polyethylene fibers line it is straight
Diameter is 0.1-0.8mm;The aramid fiber line is aligns aramid fiber line, a diameter of 0.1-0.8mm.
9. wire rod resistant to bending according to claim 8, which is characterized in that the insulating layer material is PVC, PE, PP, rubber
Or silica gel;The protective layer material is PVC or TPE.
10. wire rod resistant to bending according to claim 9, which is characterized in that the thickness of the aluminium foil layer is 0.01-0.2mm,
The braiding layer thickness is 0.1-1mm.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611261666.8A CN108269648A (en) | 2016-12-30 | 2016-12-30 | A kind of wire rod resistant to bending |
PCT/CN2017/072395 WO2018120347A1 (en) | 2016-12-30 | 2017-01-24 | Bend-resistant wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611261666.8A CN108269648A (en) | 2016-12-30 | 2016-12-30 | A kind of wire rod resistant to bending |
Publications (1)
Publication Number | Publication Date |
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CN108269648A true CN108269648A (en) | 2018-07-10 |
Family
ID=62706753
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CN201611261666.8A Pending CN108269648A (en) | 2016-12-30 | 2016-12-30 | A kind of wire rod resistant to bending |
Country Status (2)
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CN (1) | CN108269648A (en) |
WO (1) | WO2018120347A1 (en) |
Families Citing this family (1)
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CN109684784B (en) * | 2019-02-28 | 2022-06-07 | 攀钢集团攀枝花钢钒有限公司 | Method for monitoring service life of crane steel wire rope |
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CN206516375U (en) * | 2016-12-30 | 2017-09-22 | 深圳市理德铭科技有限公司 | A kind of wire rod resistant to bending |
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JP2001067948A (en) * | 1999-08-27 | 2001-03-16 | Hitachi Cable Ltd | Flexible optical fiber cable |
CN202677921U (en) * | 2012-05-25 | 2013-01-16 | 东莞市立成电线有限公司 | Cable conductor and double core structure |
CN204010722U (en) * | 2014-05-16 | 2014-12-10 | 上海熊猫线缆股份有限公司 | New-energy automobile storage battery electric wire |
CN205388913U (en) * | 2016-02-02 | 2016-07-20 | 安克科技有限公司 | Wire rod |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN201655411U (en) * | 2010-04-13 | 2010-11-24 | 湖北瀛通电子有限公司 | Bending-resisting and hauling-resisting isolated earphone wire |
US20120043108A1 (en) * | 2010-08-20 | 2012-02-23 | Honeywell International Inc. | High voltage dc tether |
CN202948768U (en) * | 2012-09-18 | 2013-05-22 | 惠阳东美音响制品有限公司 | Earphone cord |
CN204143894U (en) * | 2014-11-06 | 2015-02-04 | 惠州市怡佳电线电缆材料有限公司 | A kind of industrial robot anticorrosive flexible cable of resistance to bending |
CN106782809A (en) * | 2016-11-17 | 2017-05-31 | 湖南海翼电子商务股份有限公司 | The preparation method of electric wire, data wire and the electric wire |
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