CN108257733B - Gluing system of composite core production line - Google Patents
Gluing system of composite core production line Download PDFInfo
- Publication number
- CN108257733B CN108257733B CN201810203425.0A CN201810203425A CN108257733B CN 108257733 B CN108257733 B CN 108257733B CN 201810203425 A CN201810203425 A CN 201810203425A CN 108257733 B CN108257733 B CN 108257733B
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- glass fiber
- wire
- fiber
- inlet end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000004026 adhesive bonding Methods 0.000 title abstract description 10
- 238000007598 dipping method Methods 0.000 claims abstract description 53
- 239000003292 glue Substances 0.000 claims abstract description 46
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000002826 coolant Substances 0.000 claims abstract description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 161
- 239000004917 carbon fiber Substances 0.000 claims description 161
- 239000003365 glass fiber Substances 0.000 claims description 161
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 161
- 239000000835 fiber Substances 0.000 claims description 24
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000004513 sizing Methods 0.000 claims 5
- 150000001875 compounds Chemical group 0.000 claims 1
- 238000001723 curing Methods 0.000 description 11
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses a gluing system of a composite core production line, which comprises a gluing mechanism, a gluing machine, a cooling ring and a heating and solidifying mechanism, wherein the gluing mechanism is used for gluing a composite core; the dipping mechanism adopts a closed type easy-to-detach structure; the glue injection machine is a glue injection mechanism for injecting glue; the cooling ring is arranged between the wire outlet end of the dipping mechanism and the wire inlet end of the heating and solidifying mechanism; the cooling ring is cooled by adopting a cooling medium. The dipping mechanism adopts a closed type easy-to-detach structure, is convenient to clean, ensures that no old glue exists in the production process, can realize continuous and quick production, ensures the performance of a composite core, and ensures the safe operation of the later stage of a lead.
Description
Technical Field
The invention relates to a gluing system of a composite core production line.
Background
The traditional transmission line mostly adopts steel-cored aluminum stranded wires, which have the defects of large line loss, low maximum allowable continuous operation temperature and the like, so that the carbon fiber composite wire is light in weight, high in strength, high-temperature-resistant, corrosion-resistant, low in line loss, compatible with the environment and the like compared with the steel-cored aluminum stranded wires, and the transmission capacity can be doubled. The key technology is that the production of the composite core, the gluing system of the composite core production line adopted in the industry at present commonly adopts an open glue groove, and as the production time increases, old glue increases, the performance of the composite core and the safe operation of the later period of a lead are affected.
Disclosure of Invention
The invention aims to provide a rubberizing system of a composite core production line without old glue, which realizes continuous and rapid production.
The technical scheme for realizing the aim of the invention is as follows: a rubberizing system of a composite core production line comprises a rubberizing mechanism, a rubberizing machine, a cooling ring and a heating and solidifying mechanism; the dipping mechanism adopts a closed type easy-to-detach structure; the glue injection machine is a glue injection mechanism for injecting glue; the cooling ring is arranged between the wire outlet end of the dipping mechanism and the wire inlet end of the heating and solidifying mechanism; the cooling ring is cooled by adopting a cooling medium.
The dipping mechanism comprises a wire inlet end dipping bracket, a wire outlet end dipping bracket, a dipping support rod, a fiber preformed branching plate, a carbon fiber vertical plate, a carbon fiber mold core, a carbon fiber mold sleeve, a pressure-relieving rubber guide pipe, a glass fiber vertical plate, a glass fiber mold core, a glass fiber mold sleeve, a bearing cylinder and a pull rod; the wire inlet end gumming support, the carbon fiber vertical plate, the glass fiber vertical plate and the wire outlet end gumming support are sequentially arranged along the wire running direction; the two sides of the wire inlet end gum dipping bracket and the wire outlet end gum dipping bracket are respectively and fixedly connected through two gum dipping supporting rods; the fiber preformed branching plate is fixed on the wire inlet end gumming bracket; the fiber preforming branching plate is provided with a plurality of fiber wire passing holes distributed in a circular shape; the two carbon fiber vertical plates and the two glass fiber vertical plates are respectively arranged; the two carbon fiber vertical plates are fixedly connected through two bearing cylinders which are respectively connected with the two gum dipping support rods in a sliding manner; the two glass fiber vertical plates are fixedly connected with the other two bearing cylinders which are respectively connected with the two gum dipping support rods in a sliding manner; one or two sides of the two carbon fiber vertical plates are respectively and fixedly connected with the wire outlet end gumming bracket through two pull rods; the wire inlet end of the carbon fiber mold core is fixed on a carbon fiber vertical plate close to the wire inlet end, and a plurality of first carbon fiber wire through holes distributed in a circular shape are formed in the wire inlet end of the carbon fiber mold core; the carbon fiber die sleeve is sleeved on the carbon fiber die core, and a gap between the carbon fiber die sleeve and the carbon fiber die core is communicated with the first carbon fiber wire through hole; a plurality of first glass fiber wire through holes which are arranged around the carbon fiber die sleeve are formed in the two carbon fiber vertical plates; the wire outlet end of the carbon fiber die sleeve is arranged on a carbon fiber vertical plate close to the wire outlet end in a penetrating way, and the end face of the wire outlet end is propped against the end face of the wire inlet end of the glass fiber die core; the wire inlet end of the glass fiber mold core is fixed on a glass fiber vertical plate close to the wire inlet end, a second carbon fiber wire through hole is formed in the center of the glass fiber mold core, and a plurality of second glass fiber wire through holes distributed in a circular shape are formed in the wire inlet end of the glass fiber mold core; the glass fiber die sleeve is sleeved on the glass fiber die core, and a gap between the glass fiber die sleeve and the glass fiber die core is communicated with the second glass fiber wire through hole; the wire outlet end of the glass fiber die sleeve is arranged on a glass fiber vertical plate close to the wire outlet end in a penetrating way; the side face of the wire inlet end and the side face of the glass fiber die sleeve are respectively provided with a glue injection hole and a glass fiber glue guide hole; two ends of the pressure-relieving rubber guide tube are respectively connected with a carbon fiber rubber guide hole and a glass fiber rubber guide hole; the glue injection machine is communicated with the glue injection hole through a glue injection pipe; and an inlet of the cooling ring is tightly contacted with an outlet end of the glass fiber die sleeve.
And a plurality of fiber wire passing holes distributed in a circular ring shape on the fiber preformed branching plate are provided with 2-5 layers.
One or both of the two carbon fiber vertical plates are larger than the glass fiber vertical plate.
The carbon fiber mold core is provided with a plurality of first carbon fiber wire passing holes distributed in a circular shape, and the glass fiber mold core is provided with a plurality of second glass fiber wire passing holes distributed in a circular shape, wherein 1-2 layers are arranged on the first carbon fiber wire passing holes; the apertures of the first carbon fiber wire passing holes and the second glass fiber wire passing holes are 0.9-1.5 mm; the width of the gap between the carbon fiber die sleeve and the carbon fiber die core and the width of the gap between the glass fiber die sleeve and the glass fiber die core are both 2-14 mm.
The carbon fiber mold core comprises an annular carbon fiber wire passing plate, a carbon fiber cone and a carbon fiber cone fixing plate; the annular carbon fiber wire passing plate is fixed on a carbon fiber vertical plate close to the wire inlet end; the carbon fiber cone is fixed in the central hole of the annular carbon fiber wire passing plate through the carbon fiber cone fixing plate; the first carbon fiber wire passing hole is arranged on the annular carbon fiber wire passing plate; the carbon fiber die sleeve is sleeved on the carbon fiber cone.
The carbon fiber cone of the carbon fiber mold core comprises 3-5 steps with gradually reduced diameters along the wiring direction.
And the carbon fiber glue guide holes of the carbon fiber die sleeve are obliquely arranged.
The wire outlet end of the carbon fiber die sleeve is provided with a pressure sensor; and the data collected by the pressure sensor is sent to a control system of the glue injection machine.
The glass fiber mold core comprises an annular glass fiber wire passing plate and a glass fiber cone; the annular glass fiber wire passing plate is fixed on a glass fiber vertical plate close to the wire inlet end; the wire inlet end of the glass fiber cone is fixed in the central hole of the annular glass fiber wire passing plate; the second carbon fiber wire through hole is arranged at the center of the glass fiber cone; the second glass fiber wire passing hole is arranged on the annular glass fiber wire passing plate; the glass fiber die sleeve is sleeved on the glass fiber cone.
The glass fiber cone of the glass fiber mold core comprises 3-5 steps with gradually reduced diameters along the wiring direction.
The wire inlet end of the glass fiber cone of the glass fiber mold core is provided with an inclined hole; one end of the inclined hole is communicated with the end face of the wire inlet end of the glass fiber cone, and the other end of the inclined hole is communicated with the side face of the wire inlet end of the glass fiber cone.
The aperture of the inclined hole of the glass fiber cone of the glass fiber mold core is 2-8 mm.
The diameter of the second carbon fiber wire passing hole of the glass fiber mold core is such that the actual fiber ratio of the carbon fiber in the hole is 40% -70%.
And the glue injection holes of the glass fiber die sleeve are obliquely arranged.
The specifications of the fiber preforming branching plate, the annular carbon fiber passing plate, the carbon fiber die sleeve, the annular glass fiber passing plate, the glass fiber die sleeve and the curing die can be selected according to the specification model of the composite core which is produced as required.
The heating curing mechanism comprises a curing die, a die sleeve, a heating block and a spring; the outlet of the cooling ring is sleeved on the inlet wire end of the curing mold; the die sleeve is sleeved on the curing die; the heating block is fixed on the surface of the die sleeve; the spring is sleeved on the wire inlet end of the curing mold, and two ends of the spring are respectively contacted with the cooling ring and the die sleeve, so that the cooling ring is tightly contacted with the wire outlet end of the dipping mechanism.
By adopting the technical scheme, the invention has the following beneficial effects: (1) The dipping mechanism adopts a closed type easy-to-detach structure, is convenient to clean, ensures that no old glue exists in the production process, can realize continuous and quick production, ensures the performance of a composite core, and ensures the safe operation of the later stage of a lead.
(2) The invention can be used for producing composite cores of various types, and only the needed fiber preformed branching plate, annular carbon fiber passing plate, carbon fiber die sleeve, annular glass fiber passing plate, glass fiber die sleeve and curing die are needed to be selected.
(3) The two carbon fiber vertical plates of the dipping mechanism are provided with a plurality of first glass fiber wire through holes which are arranged around the carbon fiber die sleeve, so that glass fibers can pass through conveniently.
(4) One or both of the two carbon fiber vertical plates of the dipping mechanism are larger than the glass fiber vertical plate in size, so that the pull rod can avoid the glass fiber vertical plate conveniently.
(5) The two ends of the spring of the heating solidification mechanism are respectively contacted with the cooling ring and the die sleeve, so that the cooling ring is tightly contacted with the wire outlet end of the glass fiber die sleeve, and the cooling efficiency is improved.
(6) The glue injection holes of the glass fiber die sleeve are obliquely arranged, so that blockage can be avoided.
Drawings
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which
Fig. 1 is a schematic view of the structure of the present invention, not shown in the drawings.
Fig. 2 is a schematic structural view of a carbon fiber mold core according to the present invention.
FIG. 3 is a schematic view of a carbon fiber die sleeve according to the present invention.
Fig. 4 is a schematic structural view of a glass fiber mold core according to the present invention.
Fig. 5 is a schematic structural view of a glass fiber die sleeve according to the present invention.
The reference numerals in the drawings are:
the wire inlet end gumming support 1, the wire outlet end gumming support 2, the gumming support rod 3, the fiber preformed branching plate 4, the fiber wire passing hole 4-1, the carbon fiber vertical plate 5, the carbon fiber die core 6, the first carbon fiber wire passing hole 6-1, the annular carbon fiber wire passing plate 6-2, the carbon fiber cone 6-3, the carbon fiber cone fixing plate 6-4, the carbon fiber die sleeve 7, the carbon fiber glue guiding hole 7-1, the slow-pressure glue guiding pipe 8, the glass fiber vertical plate 9, the glass fiber die core 10, the second carbon fiber wire passing hole 10-1, the second glass fiber wire passing hole 10-2, the annular glass fiber wire passing plate 10-3, the glass fiber cone 10-4, the inclined hole 10-4-1, the glass fiber die sleeve 11, the glue injecting hole 11-1, the glass fiber glue guiding hole 11-2, the bearing cylinder 12, the pull rod 13, the cooling ring 14, the curing die 15, the die sleeve 16, the heating block 17 and the spring 18.
Detailed Description
Example 1
Referring to fig. 1 to 5, the gluing system of the composite core production line of the present embodiment includes a dipping mechanism, a dipping machine, a cooling ring 14, and a heat curing mechanism.
The dipping mechanism adopts a closed type easy-to-detach structure, and the glue injection machine is used for injecting glue for the dipping mechanism. The cooling ring 14 is arranged between the wire outlet end of the dipping mechanism and the wire inlet end of the heating and solidifying mechanism, and the cooling ring 14 is cooled by adopting a cooling medium.
The dipping mechanism comprises a wire inlet end dipping support 1, a wire outlet end dipping support 2, a dipping support rod 3, a fiber preformed branching plate 4, a carbon fiber vertical plate 5, a carbon fiber mold core 6, a carbon fiber mold sleeve 7, a pressure-relieving rubber guide tube 8, a glass fiber vertical plate 9, a glass fiber mold core 10, a glass fiber mold sleeve 11, a bearing cylinder 12 and a pull rod 13. The wire inlet end gum dipping bracket 1, the carbon fiber vertical plate 5, the glass fiber vertical plate 9 and the wire outlet end gum dipping bracket 2 are sequentially arranged along the wire running direction.
The two sides of the wire inlet end gum dipping bracket 1 and the wire outlet end gum dipping bracket 2 are respectively and fixedly connected through two gum dipping supporting rods 3. The fiber preforming branching plate 4 is fixed on the wire inlet end gumming bracket 1. The fiber preformed branching plate 4 is provided with 2-5 layers of a plurality of fiber wire passing holes 4-1 distributed in a circular ring shape.
Two carbon fiber vertical plates 5 and two glass fiber vertical plates 9 are arranged. The two carbon fiber vertical plates 5 are fixedly connected through two bearing cylinders 12 which are respectively connected with the two gum dipping support rods 3 in a sliding way. The two glass fiber vertical plates 9 are fixedly connected with the other two bearing cylinders 12 which are respectively connected with the two gum dipping support rods 3 in a sliding way. One or both sides of two carbon fiber vertical plates 5 are respectively and fixedly connected with the wire outlet end gum dipping bracket 2 through two pull rods 13. One or both of the two carbon fiber risers 5 have a size greater than the size of the glass fiber riser 9.
The wire inlet end of the carbon fiber mold core 6 is fixed on a carbon fiber vertical plate 5 close to the wire inlet end, and the wire inlet end of the carbon fiber mold core 6 is provided with 1-2 layers of a plurality of first carbon fiber wire through holes 6-1 distributed in a circular ring. The carbon fiber mold core 6 comprises an annular carbon fiber wire passing plate 6-2, a carbon fiber cone 6-3 and a carbon fiber cone fixing plate 6-4. The annular carbon fiber wire passing plate 6-2 is fixed on a carbon fiber vertical plate 5 near the wire inlet end. The carbon fiber cone 6-3 is fixed in the central hole of the annular carbon fiber wire passing plate 6-2 through the carbon fiber cone fixing plate 6-4. The first carbon fiber wire passing hole 6-1 is arranged on the annular carbon fiber wire passing plate 6-2. The carbon fiber die sleeve 7 is sleeved on the carbon fiber cone 6-3. The carbon fiber cone 6-3 includes 3 to 5 steps with gradually decreasing diameters along the running direction.
The carbon fiber die sleeve 7 is sleeved on the carbon fiber die core 6, and a gap between the carbon fiber die sleeve 7 and the carbon fiber die core 6 is communicated with the first carbon fiber wire through hole 6-1. The two carbon fiber vertical plates 5 are provided with a plurality of first glass fiber wire through holes 5-1 which are arranged around the carbon fiber die sleeve 7. The outlet end of the carbon fiber die sleeve 7 is arranged on a carbon fiber vertical plate 5 close to the outlet end in a penetrating way, and the end face of the carbon fiber die sleeve abuts against the end face of the inlet end of the glass fiber die core 10. And a pressure sensor is arranged at the outlet end of the carbon fiber die sleeve 7. And the data collected by the pressure sensor is sent to a control system of the glue injection machine.
The wire inlet end of the glass fiber mold core 10 is fixed on a glass fiber vertical plate 9 close to the wire inlet end, a second carbon fiber wire passing hole 10-1 is formed in the center of the glass fiber mold core 10, and 1-2 layers of second glass fiber wire passing holes 10-2 distributed in a circular ring shape are formed in the wire inlet end of the glass fiber mold core 10. The glass fiber mold core 10 comprises an annular glass fiber wire passing plate 10-3 and a glass fiber cone 10-4. The annular glass fiber wire passing plate 10-3 is fixed on a glass fiber vertical plate 9 close to the wire inlet end. The inlet end of the glass fiber cone 10-4 is fixed in the central hole of the annular glass fiber wire passing plate 10-3. The second carbon fiber via 10-1 is disposed in the center of the glass fiber cone 10-4. The second glass fiber wire passing hole 10-2 is arranged on the annular glass fiber wire passing plate 10-3. The glass fiber die sleeve 11 is sleeved on the glass fiber cone 10-4. The glass fiber cone 10-4 comprises 3-5 steps with gradually reduced diameters along the wiring direction. The inlet wire end of the glass fiber cone 10-4 is provided with an inclined hole 10-4-1. One end of the inclined hole 10-4-1 is communicated with the end face of the wire inlet end of the glass fiber cone 10-4, and the other end is communicated with the side face of the wire inlet end of the glass fiber cone 10-4. The aperture of the inclined hole 10-4-1 of the glass fiber cone 10-4 is 2-8 mm. The diameter of the second carbon fiber via hole 10-1 is such that the actual fiber content of the carbon fiber in the hole is 40% -70%.
The glass fiber die sleeve 11 is sleeved on the glass fiber die core 10, and a gap between the glass fiber die sleeve 11 and the glass fiber die core 10 is communicated with the second glass fiber wire through hole 10-2. The outlet end of the glass fiber die sleeve 11 is arranged on a glass fiber vertical plate 9 close to the outlet end in a penetrating way.
The apertures of the first carbon fiber wire through hole 6-1 and the second glass fiber wire through hole 10-2 are 0.9-1.5 mm. The gap between the carbon fiber die sleeve 7 and the carbon fiber die core 6 and the gap between the glass fiber die sleeve 11 and the glass fiber die core 10 are 2-14 mm in width.
The side of the wire inlet end of the carbon fiber die sleeve 7 is provided with a carbon fiber glue guiding hole 7-1, and the side of the wire inlet end and the wire outlet end of the glass fiber die sleeve 11 are respectively provided with a glue injecting hole 11-1 and a glass fiber glue guiding hole 11-2. The carbon fiber glue guiding holes 7-1 and the glue injecting holes 11-1 are obliquely arranged. Two ends of the pressure-relieving rubber guide tube 8 are respectively connected with a carbon fiber rubber guide hole 7-1 and a glass fiber rubber guide hole 11-2. The glue injection machine is communicated with the glue injection hole 11-1 through a glue injection pipe. The inlet of the cooling ring 14 is closely contacted with the outlet end of the glass fiber die sleeve 11 of the dipping mechanism.
The heat curing mechanism includes a curing die 15, a die sleeve 16, a heating block 17, and a spring 18. The outlet of the cooling ring 14 is sleeved on the inlet end of the solidification mould 15. The die sleeve 16 is sleeved on the curing die 15. The heating block 17 is fixed on the surface of the die sleeve 16. The spring 18 is sleeved on the wire inlet end of the solidification mold 15, and two ends of the spring 18 are respectively contacted with the cooling ring 14 and the die sleeve 16, so that the cooling ring 14 is tightly contacted with the wire outlet end of the glass fiber die sleeve 11.
The specifications of the fiber preforming branching plate 4, the annular carbon fiber passing plate 6-2, the carbon fiber die sleeve 7, the annular glass fiber passing plate 10-3, the glass fiber die sleeve 11 and the curing die 15 can be selected according to the specification model of the composite core which is produced as required.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (7)
1. The utility model provides a rubberizing system of compound core production line which characterized in that: comprises a dipping mechanism, a dipping machine, a cooling ring (14) and a heating and solidifying mechanism; the dipping mechanism adopts a closed type easy-to-detach structure; the glue injection machine is a glue injection mechanism for injecting glue; the cooling ring (14) is arranged between the wire outlet end of the dipping mechanism and the wire inlet end of the heating and curing mechanism; the cooling ring (14) is cooled by adopting a cooling medium;
the dipping mechanism comprises a wire inlet end dipping bracket (1), a wire outlet end dipping bracket (2), a dipping support rod (3), a fiber preformed branching plate (4), a carbon fiber vertical plate (5), a carbon fiber mold core (6), a carbon fiber mold sleeve (7), a slow-pressure rubber guide tube (8), a glass fiber vertical plate (9), a glass fiber mold core (10), a glass fiber mold sleeve (11), a bearing cylinder (12) and a pull rod (13); the wire inlet end gum dipping bracket (1), the carbon fiber vertical plate (5), the glass fiber vertical plate (9) and the wire outlet end gum dipping bracket (2) are sequentially arranged along the wire running direction; the two sides of the wire inlet end gum dipping bracket (1) and the wire outlet end gum dipping bracket (2) are fixedly connected through two gum dipping supporting rods (3) respectively; the fiber preforming branching plate (4) is fixed on the wire inlet end gumming bracket (1); a plurality of fiber wire passing holes (4-1) distributed in a circular shape are formed in the fiber preformed wire dividing plate (4); the carbon fiber vertical plate (5) and the glass fiber vertical plate (9) are provided with two blocks; the two carbon fiber vertical plates (5) are fixedly connected through two bearing cylinders (12) which are respectively connected with the two gum dipping support rods (3) in a sliding way; the two glass fiber vertical plates (9) are fixedly connected with the other two bearing cylinders (12) which are respectively connected with the two gum dipping support rods (3) in a sliding way; one or both sides of the two carbon fiber vertical plates (5) are respectively and fixedly connected with the wire outlet end gum dipping bracket (2) through two pull rods (13); the wire inlet end of the carbon fiber mold core (6) is fixed on a carbon fiber vertical plate (5) close to the wire inlet end, and a plurality of first carbon fiber wire through holes (6-1) distributed in a circular shape are formed in the wire inlet end of the carbon fiber mold core (6); the carbon fiber die sleeve (7) is sleeved on the carbon fiber die core (6), and a gap between the carbon fiber die sleeve (7) and the carbon fiber die core (6) is communicated with the first carbon fiber wire through hole (6-1); a plurality of first glass fiber wire through holes (5-1) which are arranged around the carbon fiber die sleeve (7) are formed in the two carbon fiber vertical plates (5); the wire outlet end of the carbon fiber die sleeve (7) is arranged on a carbon fiber vertical plate (5) close to the wire outlet end in a penetrating way, and the end surface of the wire outlet end is propped against the end surface of the wire inlet end of the glass fiber die core (10); the wire inlet end of the glass fiber mold core (10) is fixed on a glass fiber vertical plate (9) close to the wire inlet end, a second carbon fiber wire passing hole (10-1) is formed in the center of the glass fiber mold core (10), and a plurality of second glass fiber wire passing holes (10-2) distributed in a circular ring shape are formed in the wire inlet end of the glass fiber mold core (10); the glass fiber die sleeve (11) is sleeved on the glass fiber die core (10), and a gap between the glass fiber die sleeve (11) and the glass fiber die core (10) is communicated with the second glass fiber wire through hole (10-2); the wire outlet end of the glass fiber die sleeve (11) is arranged on a glass fiber vertical plate (9) close to the wire outlet end in a penetrating way; the side face of the wire inlet end of the carbon fiber die sleeve (7) is provided with a carbon fiber glue guide hole (7-1), and the side faces of the wire inlet end and the wire outlet end of the glass fiber die sleeve (11) are respectively provided with a glue injection hole (11-1) and a glass fiber glue guide hole (11-2); two ends of the pressure-relieving rubber guide tube (8) are respectively connected with a carbon fiber rubber guide hole (7-1) and a glass fiber rubber guide hole (11-2); the glue injection machine is communicated with a glue injection hole (11-1) through a glue injection pipe; the inlet of the cooling ring (14) is tightly contacted with the outlet end of the glass fiber die sleeve (11); one or both of the two carbon fiber vertical plates (5) is/are larger than the glass fiber vertical plate (9); the wire outlet end of the carbon fiber die sleeve (7) is provided with a pressure sensor; and the data collected by the pressure sensor is sent to a control system of the glue injection machine.
2. A composite core production line sizing system according to claim 1, wherein: a plurality of fiber wire passing holes (4-1) distributed in a ring shape on the fiber preformed branching plate (4) are provided with 2-5 layers.
3. A composite core production line sizing system according to claim 1, wherein: the carbon fiber mold core (6) comprises an annular carbon fiber wire passing plate (6-2), a carbon fiber cone (6-3) and a carbon fiber cone fixing plate (6-4); the annular carbon fiber wire passing plate (6-2) is fixed on a carbon fiber vertical plate (5) close to the wire inlet end; the carbon fiber cone (6-3) is fixed in the central hole of the annular carbon fiber wire passing plate (6-2) through the carbon fiber cone fixing plate (6-4); the first carbon fiber wire passing hole (6-1) is arranged on the annular carbon fiber wire passing plate (6-2); the carbon fiber die sleeve (7) is sleeved on the carbon fiber cone (6-3).
4. A composite core production line sizing system according to claim 1, wherein: the glass fiber mold core (10) comprises an annular glass fiber wire passing plate (10-3) and a glass fiber cone (10-4); the annular glass fiber wire passing plate (10-3) is fixed on a glass fiber vertical plate (9) close to the wire inlet end; the wire inlet end of the glass fiber cone (10-4) is fixed in the central hole of the annular glass fiber wire passing plate (10-3); the second carbon fiber wire through hole (10-1) is arranged in the center of the glass fiber cone (10-4); the second glass fiber wire passing hole (10-2) is arranged on the annular glass fiber wire passing plate (10-3); the glass fiber die sleeve (11) is sleeved on the glass fiber cone (10-4).
5. The glue system of claim 4, wherein: the wire inlet end of the glass fiber cone (10-4) of the glass fiber mold core (10) is provided with an inclined hole (10-4-1); one end of the inclined hole (10-4-1) is communicated with the end face of the wire inlet end of the glass fiber cone (10-4), and the other end is communicated with the side face of the wire inlet end of the glass fiber cone (10-4).
6. A composite core production line sizing system according to claim 1, wherein: the diameter of the second carbon fiber wire passing hole (10-1) of the glass fiber mold core (10) is such that the actual fiber ratio of the carbon fiber in the hole is 40% -70%.
7. A composite core production line sizing system according to claim 1, wherein: the heating curing mechanism comprises a curing die (15), a die sleeve (16), a heating block (17) and a spring (18); the outlet of the cooling ring (14) is sleeved on the inlet wire end of the curing mold (15); the die sleeve (16) is sleeved on the curing die (15); the heating block (17) is fixed on the surface of the die sleeve (16); the spring (18) is sleeved on the wire inlet end of the curing die (15), and two ends of the spring (18) are respectively contacted with the cooling ring (14) and the die sleeve (16), so that the cooling ring (14) is tightly contacted with the wire outlet end of the dipping mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810203425.0A CN108257733B (en) | 2018-03-13 | 2018-03-13 | Gluing system of composite core production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810203425.0A CN108257733B (en) | 2018-03-13 | 2018-03-13 | Gluing system of composite core production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108257733A CN108257733A (en) | 2018-07-06 |
| CN108257733B true CN108257733B (en) | 2024-02-20 |
Family
ID=62746342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810203425.0A Active CN108257733B (en) | 2018-03-13 | 2018-03-13 | Gluing system of composite core production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108257733B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110047628B (en) * | 2019-04-01 | 2024-04-05 | 重庆星达铜业有限公司 | Wire inlet device of wire stranding machine |
| CN112652423B (en) * | 2021-01-05 | 2022-04-08 | 山东科杰线缆有限公司 | Cable threading equipment for cable processing |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101708656A (en) * | 2009-12-25 | 2010-05-19 | 广州鑫源恒业电力线路器材有限公司 | Carbon fiber compound core making machine |
| CN102039681A (en) * | 2009-10-14 | 2011-05-04 | 西安联瑞科技实业有限责任公司 | System and process for manufacturing carbon fiber composite core of electric transmission line |
| CN102490377A (en) * | 2011-12-01 | 2012-06-13 | 谷首先 | Overhead wire core rod production device based on precision continuous glue injection pultrusion technology |
| CN103413629A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing method |
| CN203651004U (en) * | 2013-12-20 | 2014-06-18 | 上海晓宝增强塑料有限公司 | Preforming device for manufacturing reinforced plastic rod |
| CN208385079U (en) * | 2018-03-13 | 2019-01-15 | 远东电缆有限公司 | A kind of glue spreading system of composite core production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9093191B2 (en) * | 2002-04-23 | 2015-07-28 | CTC Global Corp. | Fiber reinforced composite core for an aluminum conductor cable |
-
2018
- 2018-03-13 CN CN201810203425.0A patent/CN108257733B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102039681A (en) * | 2009-10-14 | 2011-05-04 | 西安联瑞科技实业有限责任公司 | System and process for manufacturing carbon fiber composite core of electric transmission line |
| CN101708656A (en) * | 2009-12-25 | 2010-05-19 | 广州鑫源恒业电力线路器材有限公司 | Carbon fiber compound core making machine |
| CN102490377A (en) * | 2011-12-01 | 2012-06-13 | 谷首先 | Overhead wire core rod production device based on precision continuous glue injection pultrusion technology |
| CN103413629A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing method |
| CN203651004U (en) * | 2013-12-20 | 2014-06-18 | 上海晓宝增强塑料有限公司 | Preforming device for manufacturing reinforced plastic rod |
| CN208385079U (en) * | 2018-03-13 | 2019-01-15 | 远东电缆有限公司 | A kind of glue spreading system of composite core production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108257733A (en) | 2018-07-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102346286B (en) | Manufacturing method of full-dry optical cable loose tube | |
| CN101708657B (en) | Production method of composite material by multilayer diagonal winding and production line | |
| CN108257733B (en) | Gluing system of composite core production line | |
| CN101607444B (en) | Manufacturing method of composite core with synchronous pulling and winding and one-step solidification moulding and production machine unit | |
| WO2020192732A1 (en) | Multi-strand composite material reinforcing core and manufacturing method therefor | |
| CN206796484U (en) | Cored wire clad structure for electric wire | |
| CN104181656B (en) | A kind of dry type all dielectric optical fibre band optical cable and preparation method thereof | |
| CN108320866B (en) | Dipping mechanism of composite core production line | |
| CN102810346B (en) | Carbon fiber composite material cable and preparation method of cable core thereof | |
| CN202916467U (en) | Optical fiber and optical fiber ribbon secondary coating composite production device | |
| CN108202486B (en) | Composite core production line and production process thereof | |
| CN102179944B (en) | Process for producing large-caliber epoxy glass fiber pultruded pipe | |
| CN201702952U (en) | Composite material multilayer diagonal tensioning and winding production line | |
| CN109747185B (en) | Two-step method weaving pultrusion pipeline production process and equipment thereof | |
| CN106019504A (en) | Lateral pressure withstanding optical fiber ribbon and its production method | |
| CN208385079U (en) | A kind of glue spreading system of composite core production line | |
| CN103956213B (en) | Carbon fiber composite rope core moulding process and composite rope core manufacture device | |
| CN110142942B (en) | Ultrahigh-speed secondary plastic coating production equipment and technology for air-blowing micro-cable micro-sleeve | |
| CN203018609U (en) | Mould pressing device and mould pressing fixing seat thereof | |
| CN208698015U (en) | A kind of composite core production line and its production technology | |
| CN210670626U (en) | Pipeline lining plastic inner induction heating device | |
| CN102063969B (en) | Manufacturing method of carbon fiber composite mandril | |
| CN202716392U (en) | Carbon fiber preheating dehumidification device | |
| CN205826936U (en) | Lateral pressure resistant fibre ribbon | |
| CN104900320A (en) | Super-flexible twisted-type carbon fiber composite core for smart energy, and manufacturing method for super-flexible twisted-type carbon fiber composite core |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |