CN108254117A - A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension - Google Patents

A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension Download PDF

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Publication number
CN108254117A
CN108254117A CN201711379581.4A CN201711379581A CN108254117A CN 108254117 A CN108254117 A CN 108254117A CN 201711379581 A CN201711379581 A CN 201711379581A CN 108254117 A CN108254117 A CN 108254117A
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CN
China
Prior art keywords
steel wire
wheel
sensitive sensor
voltage sensitive
wire rope
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711379581.4A
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Chinese (zh)
Inventor
刘豫飞
孙建君
陈海亮
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Longkou Mining Group Co Ltd
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Longkou Mining Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Longkou Mining Group Co Ltd filed Critical Longkou Mining Group Co Ltd
Priority to CN201711379581.4A priority Critical patent/CN108254117A/en
Publication of CN108254117A publication Critical patent/CN108254117A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/047Specific indicating or recording arrangements, e.g. for remote indication, for indicating overload or underload

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension, including quiet wheel, pressure measurement driving wheel, voltage sensitive sensor, plc modules and fixed seat, the quiet wheel has 2, installation is on the same line, the pressure measurement driving wheel is mounted on the top position in the centre of 2 quiet wheels, the voltage sensitive sensor is mounted on the pressure and surveys on the axis pin of driving wheel, the plc modules are connect with the voltage sensitive sensor, the analog signals that voltage sensitive sensor exports are handled, digital output is converted to be shown to digital display tube, measured value and setting numerical value can be compared simultaneously, and externally export a pair of switches amount, the fixed seat is for fixing the quiet wheel and the pressure measurement driving wheel, it can installation chassis during onsite application.Its purpose is to provide one kind can intuitively show steel wire rope initial tension, the device of safe and reliable detection SQ-1200 endless rope series tractor steel wire rope initial tension.

Description

A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension
Technical field
The present invention relates to a kind of devices for detecting SQ-1200 endless rope series tractor steel wire rope initial tension.
Background technology
SQ-1200 endless rope series tractor is widely used in underground coal mine, it the advantages of be that transportation range is long, applicable elements are wide, section About human resources.New edition《Safety regulations in coal mine》(2016)The SQ-1200 endless rope series tractor that claims in 390th article must have Steel wire rope tension declines protection, it is therefore desirable to which the protection is studied and applied.
In SQ-1200 endless rope series tractor actual application, the tensile force that theoretically steel wire rope is each put is difference, And as pulling vehicle is in dynamic change.Therefore, the tensile force of somewhere steel wire rope how is fast reliably detected, and It determines to need tight rope operation when steel wire tensioning power drops to a certain numerical value, is the difficult point of execute-in-place.
In October, 2016, when carrying out upgrading investigation to my ore deposit SQ-1200 endless rope series tractor, discovery does not have in the market There is approved product steel wire tensioning power to decline protection.Current each manufacturer is all ground for tensile force decline protection Hair, one kind is mechanical Weight type, and tensile force is provided for steel wire rope using weight, and loading position switchs on swelling device, plays Tensile force declines protective effect.Which needs counterweight more, and required installation space is larger, increases unsafe link.
Invention content
The purpose of the present invention is to provide one kind can intuitively show steel wire rope initial tension, and safe and reliable detection continuous rope connects The device of continuous tractor steel wire rope initial tension.
A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension of the present invention, including quiet wheel, pressure measurement driving wheel, pressure Dependent sensor, plc modules and fixed seat, the quiet wheel have 2, and on the same line, the pressure measurement driving wheel is mounted on 2 for installation The top position in the centre of the quiet wheel, the voltage sensitive sensor are mounted on the pressure and survey on the axis pin of driving wheel, the plc modules It is connect with the voltage sensitive sensor, the analog signals that voltage sensitive sensor exports is handled, digital output is converted to and arrives Digital display tube is shown, while can be compared measured value and setting numerical value, and externally export a pair of switches amount, The fixed seat is for fixing the quiet wheel and the pressure measurement driving wheel, and when onsite application can installation chassis.
The invention also includes the installation sites of tension tester, and according to use experience, which is preferably mounted on day The gallery region of normal tight rope operation, the gallery region near tail wheel can be considered using tail wheel oil cylinder tight rope for some.
The present invention can continue to monitor steel wire tensioning power size, the main initial tension for choosing steel wire rope of the present invention(And sky Tension during load)As detection project, when initial tension testing number value is reduced to calculated minimum, tight rope operation is needed, in addition, Steel wire rope maximum initial tension is rule of thumb set as to 1.2 times of calculated value;Work as initial tension(With tension during zero load)Less than setting During definite value, which realizes alarm by external circuits and winch is forbidden to run, and during more than the upper limit, only alarms.
For the elasticity and plasticity deflection for steel wire rope of dynamically attracting deposit, SQ-1200 endless rope series tractor be generally designed weight or The swelling device of other forms can be used cooperatively with the present invention, need suitably to correct the numerical value of initial tension, usually The tension value of weight offer is provided.
SQ-1200 endless rope series tractor in use, needs often to tighten steel wire rope, is to use hand by rule of thumb every time Draw cucurbit or other modes tensioning, initial tension is small to be easily caused steel wire rope and skid on roller, the big deformation for increasing steel wire rope And abrasion, after steel wire rope initial tension size determines, under conditions of friction coefficient is certain, endless rope winch maximum driving power is just It determines.
A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension of the present invention, the tensile force of steel wire rope can be intuitive Display;It is capable of the tensile force of the dynamic reflection pilled-in selvedge and slack list steel wire rope in SQ-1200 endless rope series tractor operational process, tightly The tensioning force difference of side and slack list is exactly the effective traction of winch, reflects the hoisting power of winch indirectly;It is electrodeless by detecting The initial tension of rope continuous drafter steel wire rope, so as to quantitatively determine maximum pulling capacity, so as to play under steel wire tensioning power The effect of protection is dropped, securely and reliably.
The device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension a kind of to the present invention is made into one below in conjunction with the accompanying drawings Walk explanation.
Description of the drawings
Fig. 1 is a kind of main view for the apparatus structure schematic diagram for detecting SQ-1200 endless rope series tractor steel wire rope initial tension of the present invention Figure.
Specific embodiment
As shown in Figure 1, the present invention it is a kind of detect SQ-1200 endless rope series tractor steel wire rope initial tension device, including it is quiet wheel 1, Pressure measurement driving wheel 2, voltage sensitive sensor 3, plc modules 4 and fixed seat, the quiet wheel 1 have 2, install on the same line, the survey Wheel 2 is pressed mounted on the top position in the centre of 2 quiet wheels 1, the voltage sensitive sensor 3 is mounted on the pressure and surveys driving wheel 2 Axis pin on, the plc modules 4 are connect with the voltage sensitive sensor 3, and the analog signals that voltage sensitive sensor 3 is exported carry out Processing, is converted to digital output and is shown to digital display tube, while can compare measured value and setting numerical value Compared with, and a pair of switches amount is externally exported, the fixed seat is for fixing the quiet wheel 1 and the pressure measurement driving wheel 2, onsite application When can installation chassis.
In use, 2 quiet wheels 1 are passed through for guide wire rope 5, voltage sensitive sensor is installed on the axis pin of pressure measurement driving wheel 2 3, the tensile force of steel wire rope is reacted on pressure measurement driving wheel 2, and pressure measurement driving wheel 2 is by pressure transmission to voltage sensitive sensor 3, plc modules 4 The analog signals that voltage sensitive sensor 3 exports are handled, digital output is converted to and is shown to digital display tube, together When can by measured value and setting numerical value be compared, and externally export a pair of switches amount.

Claims (1)

1. a kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension, it is characterised in that:It is moved including quiet wheel, pressure measurement Wheel, voltage sensitive sensor, plc modules and fixed seat, the quiet wheel have 2, and on the same line, the pressure measurement driving wheel is installed for installation In the top position in the centre of 2 quiet wheels, the voltage sensitive sensor is mounted on the pressure and surveys on the axis pin of driving wheel, described Plc modules are connect with the voltage sensitive sensor, and the analog signals that voltage sensitive sensor exports are handled, are converted to digital quantity It is output to digital display tube to be shown, while measured value and setting numerical value can be compared, and externally output is a pair of Switching value, the fixed seat are for fixing the quiet wheel and the pressure measurement driving wheel, and when onsite application can installation chassis.
CN201711379581.4A 2017-12-20 2017-12-20 A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension Pending CN108254117A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711379581.4A CN108254117A (en) 2017-12-20 2017-12-20 A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711379581.4A CN108254117A (en) 2017-12-20 2017-12-20 A kind of device for detecting SQ-1200 endless rope series tractor steel wire rope initial tension

Publications (1)

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CN108254117A true CN108254117A (en) 2018-07-06

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CN (1) CN108254117A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109357806A (en) * 2018-09-11 2019-02-19 临沂矿业集团有限责任公司 A kind of mine endless rope winch tension monitoring device
CN109489881A (en) * 2018-08-16 2019-03-19 金华八达集团有限公司科技信息分公司 A kind of power circuit icing tension imbalance detection system
CN112479071A (en) * 2020-11-13 2021-03-12 江苏科技大学 Device for automatically detecting tensioning degree of cable and control method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201335749Y (en) * 2008-12-18 2009-10-28 宜昌市微特电子设备有限责任公司 Three-pulley force transducer
CN201555678U (en) * 2009-11-13 2010-08-18 清华大学 Three-wheel V-belt tension measuring apparatus
CN203382352U (en) * 2013-06-29 2014-01-08 长治市同诚机械有限公司 Winch cable traction pressure sensing and monitoring device
CN204228320U (en) * 2014-10-20 2015-03-25 蚌埠日月仪器研究所有限公司 Rope tension proving installation
CN204405242U (en) * 2015-03-11 2015-06-17 国家***北海海洋技术保障中心 A kind of belt wheel side-compression cable tension real-time detection apparatus
CN206407557U (en) * 2016-12-22 2017-08-15 山西晋城无烟煤矿业集团有限责任公司 A kind of rubber conveyer tensile force declines protection device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201335749Y (en) * 2008-12-18 2009-10-28 宜昌市微特电子设备有限责任公司 Three-pulley force transducer
CN201555678U (en) * 2009-11-13 2010-08-18 清华大学 Three-wheel V-belt tension measuring apparatus
CN203382352U (en) * 2013-06-29 2014-01-08 长治市同诚机械有限公司 Winch cable traction pressure sensing and monitoring device
CN204228320U (en) * 2014-10-20 2015-03-25 蚌埠日月仪器研究所有限公司 Rope tension proving installation
CN204405242U (en) * 2015-03-11 2015-06-17 国家***北海海洋技术保障中心 A kind of belt wheel side-compression cable tension real-time detection apparatus
CN206407557U (en) * 2016-12-22 2017-08-15 山西晋城无烟煤矿业集团有限责任公司 A kind of rubber conveyer tensile force declines protection device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109489881A (en) * 2018-08-16 2019-03-19 金华八达集团有限公司科技信息分公司 A kind of power circuit icing tension imbalance detection system
CN109357806A (en) * 2018-09-11 2019-02-19 临沂矿业集团有限责任公司 A kind of mine endless rope winch tension monitoring device
CN112479071A (en) * 2020-11-13 2021-03-12 江苏科技大学 Device for automatically detecting tensioning degree of cable and control method thereof

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Application publication date: 20180706