CN108252127A - A kind of air layer suede nap roughing process - Google Patents
A kind of air layer suede nap roughing process Download PDFInfo
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- CN108252127A CN108252127A CN201810066001.4A CN201810066001A CN108252127A CN 108252127 A CN108252127 A CN 108252127A CN 201810066001 A CN201810066001 A CN 201810066001A CN 108252127 A CN108252127 A CN 108252127A
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- cloth
- roughing
- air layer
- sanding
- suede nap
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/30—Material containing basic nitrogen containing amide groups furs feathers, dead hair, furskins, pelts
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of air layer suede nap roughing process, include the following steps：1. debatching；2. it refines；3. fibrillation；4. pre-setting；5. sanding；6. it dyes；7. finished product is shaped；8. bristle；9. clot.The technique raising effect of the present invention is good, and regularity, length and the density of villus can be controlled effectively, and simplified technological process.
Description
Technical field
The present invention relates to technical field of textile fabric, more particularly, to a kind of air layer suede nap roughing process.
Background technology
Suede nap is the fabric made of the skin suede of animal muntjac.Many performances of chamois flannel face fabric are simultaneously no less than natural muntjac
Skin is even better than natural suede there are many performance, such as its fabric feel of wool softness, has waxy, drapability is good, and quality is frivolous.It is existing
Suede nap dyeing and finishing roughing process it is complex, raising effect is simultaneously not good enough, and the regularity and feel of suede have to be hoisted.
Invention content
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of air layer suede nap roughing process is provided,
Raising effect is good, and regularity, length and the density of villus can be controlled effectively, and simplified technological process.
To achieve these goals, the present invention adopts the following technical scheme that：
A kind of air layer suede nap roughing process, includes the following steps：
1. debatching；
2. refining, cloth feeding speed is 45m/min in the refining procedure, and cloth is successively 60 DEG C, 70 DEG C and 90 by temperature
DEG C three water tanks；It is smooth by refining procedure cloth cover.
3. fibrillation, the fibrillation process is completed in overflow cylinder, and liquid caustic soda, desizing agent and degreaser are added in overflow cylinder,
In, liquid caustic soda content is 20g/L, and desizing agent content is 1g/L, and oil removing agent content is 1g/L, and the initial temperature of fibrillation process is 60
DEG C, it is then risen to after 90 DEG C with the heating rate of 1.2 DEG C/min and keeps 10min, then 120 are risen to the heating rate of 2 DEG C/min
60min is kept after DEG C, is then down to 70 DEG C with the cooling rate of 2 DEG C/min, so that design on fabric surface exquisiteness is soft by fibrillation process
It is soft fluffy；
4. pre-setting, cloth feeding speed is 30m/min in the pre-setting process, and temperature is 185 DEG C；Pass through pre-setting process
The door width and grammes per square metre of first successive step cloth；
5. sanding, the sanding process is single side sanding, and sanding process is completed on roughing-up machine, before roughing-up machine upper edge cloth
It is set successively into direction there are four deflector roll, the outer wall of four deflector rolls coats one layer of rubber, and the rubber of four deflector rolls is followed successively by 500
Mesh, 400 mesh, 400 mesh and 600 mesh, the rotating speed of deflector roll is 1200 turns/min；In entire sanding process, rubber surface roughness phase
It is thin → thick → thick → thinner for, therefore cloth raising effect is preferable.
6. dyeing, disperse dyes, levelling agent, acetic acid and chelated dispersants, wherein levelling agent are added in the dyeing process
Content is 1g/L, acetic acid content 1g/L, and chelated dispersants content is 0.5g/L, and for control PH 4~5, dyeing process starts temperature
It is 48 DEG C to spend, and 40~50min is kept after then rising to 130 DEG C with the heating rate of 1.2~1.5 DEG C/min, then with 2 DEG C/min's
Cooling rate is down to 70 DEG C；Initial temperature is low, is slowly kept the temperature after heating, reduces out defect rate, improves product quality, ensure that
Raising effect, tinctorial yield is high under acidic environment, and colouring speed is fast, and dyestuff is not easy inside infiltrated fiber so that and fabric is more bright-coloured,
Levelling agent improves the osmotic evenness of fabric, and color can be more bright-coloured, and chelated dispersants can prevent metal salt being stained with again to fiber
Dirt, the whiteness of dyed shell fabrics, vividness, color fastness；
7. finished product is shaped, cloth feeding speed is 25m/min in the finished product shaping process, and temperature is 180 DEG C；Determined by finished product
The door width and grammes per square metre of type process final adjustment cloth；
8. bristle, the bristle process is completed on brushing machine, bristle process for single side bristle and with the list of sanding process
Face sanding is identical one side, is set in the direction of advance of cloth on brushing machine and combs roller there are three carbon, the rotating speed of carbon comb roller for 500 turns/
Min, the flexible bristle combed by carbon on roller carry out bristle to the lint face for having already passed through the fabric of sanding process, improve the whole of suede
Qi Du；
9. clot.
The debatching process is completed on uncoiling machine, is connected the alignment of the cloth cover of multireel cloth and in intersection suture during debatching
It connects so that the positive and negative of multireel cloth is consistent.
The refining procedure is completed in open width preshrinking machine, is set successively along the direction of advance of cloth in the open width preshrinking machine
There are three water tanks that temperature is 60 DEG C, 70 DEG C and 90 DEG C.
The door width of cloth is 148cm, grammes per square metre 380g/m after the pre-setting process2。
The door width of cloth is 154cm, grammes per square metre 360g/m after the finished product shaping process2。
During dye light color, the dyeing process start temperature is 48 DEG C, then rises to 90 with the heating rate of 1.3 DEG C/min
DEG C, then risen to after 130 DEG C with the heating rate of 1.2 DEG C/min and keep 40min, then 70 are down to the cooling rate of 2 DEG C/min
℃。
When dye is dark, the dyeing process start temperature is 48 DEG C, then rises to 130 with the heating rate of 1.5 DEG C/min
50min is kept after DEG C, then 70 DEG C are down to the cooling rate of 2 DEG C/min.
The beneficial effects of the invention are as follows：Good product quality, raising effect is good, regularity, length and the equal energy of density of villus
Effectively control, and has simplified technological process, and product is breathed freely, moisture-inhibiting, soft flexible.
Liquid caustic soda chemical formula in the present invention is NaOH, and desizing agent is the M- of high cleaning articles for use Co., Ltd of Dongguan City U.S. production
1109, degreaser is the TF-105C of Zhejiang Province Chuanhua Co., Ltd's production, and for Town in Shanghai promise, its chemical industry of weaving has disperse dyes
The assorted heterocycle structure disperse dyes of limit company, superfine fibre levelling agent of the levelling agent for Zhejiang Province Chuanhua Co., Ltd, vinegar
Sour chemical formula is CH3COOH, chelated dispersants are the TF-510 of Zhejiang Province Chuanhua Co., Ltd's production.
Specific embodiment
Below by specific embodiment, the invention will be further described：
Embodiment 1：
A kind of air layer suede nap roughing process, includes the following steps：
1. debatching；The debatching process is completed on uncoiling machine, by the alignment of the cloth cover of multireel cloth and in intersection during debatching
Suture connects；
2. refining, the refining procedure is completed in open width preshrinking machine, along the advance side of cloth in the open width preshrinking machine
To successively equipped with three water tanks that temperature is 60 DEG C, 70 DEG C and 90 DEG C；In the refining procedure cloth feeding speed be 45m/min, cloth
Pass through three water tanks successively；
3. fibrillation, the fibrillation process is completed in overflow cylinder, and liquid caustic soda, desizing agent and degreaser are added in overflow cylinder,
In, liquid caustic soda content is 20g/L, and desizing agent content is 1g/L, and oil removing agent content is 1g/L, and the initial temperature of fibrillation process is 60
DEG C, it is then risen to after 90 DEG C with the heating rate of 1.2 DEG C/min and keeps 10min, then 120 are risen to the heating rate of 2 DEG C/min
60min is kept after DEG C, is then down to 70 DEG C with the cooling rate of 2 DEG C/min；
4. pre-setting, cloth feeding speed is 30m/min in the pre-setting process, and temperature is 185 DEG C；The pre-setting process
The door width of cloth is 148cm, grammes per square metre 380g/m afterwards2；
5. sanding, the sanding process is single side sanding, and sanding process is completed on roughing-up machine, before roughing-up machine upper edge cloth
It is set successively into direction there are four deflector roll, the outer wall of four deflector rolls coats one layer of rubber, and the rubber of four deflector rolls is followed successively by 500
Mesh, 400 mesh, 400 mesh and 600 mesh, the rotating speed of deflector roll is 1200 turns/min；
6. dyeing, disperse dyes, levelling agent, acetic acid and chelated dispersants, wherein levelling agent are added in the dyeing process
Content is 1g/L, and acetic acid content 1g/L, chelated dispersants content is 0.5g/L, and control PH is described at 4~5, dye light color
Dyeing process start temperature is 48 DEG C, then rises to 90 DEG C, then the heating with 1.2 DEG C/min with the heating rate of 1.3 DEG C/min
Speed keeps 40min after rising to 130 DEG C, then is down to 70 DEG C with the cooling rate of 2 DEG C/min；
7. finished product is shaped, cloth feeding speed is 25m/min in the finished product shaping process, and temperature is 180 DEG C；The finished product is determined
The door width of cloth is 154cm, grammes per square metre 360g/m after type process2；
8. bristle, the bristle process is completed on brushing machine, bristle process for single side bristle and with the list of sanding process
Face sanding is identical one side, is set in the direction of advance of cloth on brushing machine and combs roller there are three carbon, the rotating speed of carbon comb roller for 500 turns/
min；
9. clot.
Embodiment 2：
A kind of air layer suede nap roughing process, includes the following steps：
1. debatching；The debatching process is completed on uncoiling machine, by the alignment of the cloth cover of multireel cloth and in intersection during debatching
Suture connects；
2. refining, the refining procedure is completed in open width preshrinking machine, along the advance side of cloth in the open width preshrinking machine
To successively equipped with three water tanks that temperature is 60 DEG C, 70 DEG C and 90 DEG C；In the refining procedure cloth feeding speed be 45m/min, cloth
Pass through three water tanks successively；
3. fibrillation, the fibrillation process is completed in overflow cylinder, and liquid caustic soda, desizing agent and degreaser are added in overflow cylinder,
In, liquid caustic soda content is 20g/L, and desizing agent content is 1g/L, and oil removing agent content is 1g/L, and the initial temperature of fibrillation process is 60
DEG C, it is then risen to after 90 DEG C with the heating rate of 1.2 DEG C/min and keeps 10min, then 120 are risen to the heating rate of 2 DEG C/min
60min is kept after DEG C, is then down to 70 DEG C with the cooling rate of 2 DEG C/min；
4. pre-setting, cloth feeding speed is 30m/min in the pre-setting process, and temperature is 185 DEG C；The pre-setting process
The door width of cloth is 148cm, grammes per square metre 380g/m afterwards2；
5. sanding, the sanding process is single side sanding, and sanding process is completed on roughing-up machine, before roughing-up machine upper edge cloth
It is set successively into direction there are four deflector roll, the outer wall of four deflector rolls coats one layer of rubber, and the rubber of four deflector rolls is followed successively by 500
Mesh, 400 mesh, 400 mesh and 600 mesh, the rotating speed of deflector roll is 1200 turns/min；
6. dyeing, disperse dyes, levelling agent, acetic acid and chelated dispersants, wherein levelling agent are added in the dyeing process
Content is 1g/L, and acetic acid content 1g/L, chelated dispersants content is 0.5g/L, and control PH is described at 4~5, dye dark color
Dyeing process start temperature be 48 DEG C, then risen to after 130 DEG C with the heating rate of 1.5 DEG C/min and keep 50min, then with 2 DEG C/
The cooling rate of min is down to 70 DEG C；
7. finished product is shaped, cloth feeding speed is 25m/min in the finished product shaping process, and temperature is 180 DEG C；The finished product is determined
The door width of cloth is 154cm, grammes per square metre 360g/m after type process2；
8. bristle, the bristle process is completed on brushing machine, bristle process for single side bristle and with the list of sanding process
Face sanding is identical one side, is set in the direction of advance of cloth on brushing machine and combs roller there are three carbon, the rotating speed of carbon comb roller for 500 turns/
min；
9. clot.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of air layer suede nap roughing process, which is characterized in that include the following steps：
1. debatching；
2. refining, cloth feeding speed is 45m/min in the refining procedure, and cloth is successively 60 DEG C, 70 DEG C and 90 DEG C by temperature
Three water tanks；
3. fibrillation, the fibrillation process is completed in overflow cylinder, and liquid caustic soda, desizing agent and degreaser are added in overflow cylinder, wherein, liquid
Alkali content is 20g/L, and desizing agent content is 1g/L, and oil removing agent content is 1g/L, and the initial temperature of fibrillation process is 60 DEG C, then
It is risen to after 90 DEG C with the heating rate of 1.2 DEG C/min and keeps 10min, then kept after rising to 120 DEG C with the heating rate of 2 DEG C/min
60min is then down to 70 DEG C with the cooling rate of 2 DEG C/min；
4. pre-setting, cloth feeding speed is 30m/min in the pre-setting process, and temperature is 185 DEG C；
5. sanding, the sanding process is single side sanding, and sanding process is completed on roughing-up machine, the advance side of roughing-up machine upper edge cloth
To being set successively there are four deflector roll, the outer wall of four deflector rolls coats one layer of rubber, and the rubber of four deflector rolls is followed successively by 500 mesh, 400
Mesh, 400 mesh and 600 mesh, the rotating speed of deflector roll is 1200 turns/min；
6. dyeing, disperse dyes, levelling agent, acetic acid and chelated dispersants, wherein level dyeing agent content are added in the dyeing process
For 1g/L, acetic acid content 1g/L, chelated dispersants content is 0.5g/L, and control PH is in 4~5, dyeing process start temperature
48 DEG C, 40~50min, then the cooling with 2 DEG C/min are kept after then rising to 130 DEG C with the heating rate of 1.2~1.5 DEG C/min
Speed is down to 70 DEG C；
7. finished product is shaped, cloth feeding speed is 25m/min in the finished product shaping process, and temperature is 180 DEG C；
8. bristle, the bristle process is completed on brushing machine, and bristle process is ground for single side bristle and with the single side of sanding process
Hair sets in the direction of advance of cloth that there are three carbon to comb roller for identical one side, on brushing machine, and the rotating speed of carbon comb roller is 500 turns/min；
9. clot.
2. a kind of air layer suede nap roughing process as described in claim 1, which is characterized in that the debatching process is in uncoiling machine
Upper completion is connected the alignment of the cloth cover of multireel cloth and in intersection suture during debatching.
3. a kind of air layer suede nap roughing process as described in claim 1, which is characterized in that the refining procedure is pre- in open width
It is completed in contracting machine, along the direction of advance of cloth successively equipped with three that temperature is 60 DEG C, 70 DEG C and 90 DEG C in the open width preshrinking machine
A water tank.
A kind of 4. air layer suede nap roughing process as described in claim 1, which is characterized in that cloth after the pre-setting process
Door width is 148cm, grammes per square metre 380g/m2。
A kind of 5. air layer suede nap roughing process as described in claim 1, which is characterized in that cloth after the finished product shaping process
Door width be 154cm, grammes per square metre 360g/m2。
6. a kind of air layer suede nap roughing process as described in Claims 1 to 5 any one, which is characterized in that during dye light color,
The dyeing process start temperature is 48 DEG C, then rises to 90 DEG C with the heating rate of 1.3 DEG C/min, then with 1.2 DEG C/min's
Heating rate keeps 40min after rising to 130 DEG C, then is down to 70 DEG C with the cooling rate of 2 DEG C/min.
7. a kind of air layer suede nap roughing process as described in Claims 1 to 5 any one, which is characterized in that when dye is dark,
The dyeing process start temperature is 48 DEG C, is then risen to after 130 DEG C with the heating rate of 1.5 DEG C/min and keeps 50min, then with
The cooling rate of 2 DEG C/min is down to 70 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810066001.4A CN108252127B (en) | 2018-01-23 | 2018-01-23 | Air layer suede nap sanding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810066001.4A CN108252127B (en) | 2018-01-23 | 2018-01-23 | Air layer suede nap sanding process |
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| CN108252127A true CN108252127A (en) | 2018-07-06 |
| CN108252127B CN108252127B (en) | 2020-12-18 |
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| CN201810066001.4A Active CN108252127B (en) | 2018-01-23 | 2018-01-23 | Air layer suede nap sanding process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306278A (en) * | 2019-04-28 | 2019-10-08 | 苏州爱默生纺织科技有限公司 | Preparation process of suede fabric |
| CN111088713A (en) * | 2019-12-26 | 2020-05-01 | 浙江劲光纺织科技有限公司 | Dyeing method of TR air layer fabric |
| CN115074939A (en) * | 2022-05-20 | 2022-09-20 | 互太(番禺)纺织印染有限公司 | Dyeing and finishing process of modified polyester, polyester and spandex blended fabric |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306278A (en) * | 2019-04-28 | 2019-10-08 | 苏州爱默生纺织科技有限公司 | Preparation process of suede fabric |
| CN111088713A (en) * | 2019-12-26 | 2020-05-01 | 浙江劲光纺织科技有限公司 | Dyeing method of TR air layer fabric |
| CN115074939A (en) * | 2022-05-20 | 2022-09-20 | 互太(番禺)纺织印染有限公司 | Dyeing and finishing process of modified polyester, polyester and spandex blended fabric |
| CN115074939B (en) * | 2022-05-20 | 2023-11-24 | 互太(番禺)纺织印染有限公司 | Dyeing and finishing process of modified polyester, polyester and spandex blended fabric |
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| CN108252127B (en) | 2020-12-18 |
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