CN108251044B - Organic silicon bottom coating liquid and dual-glass assembly - Google Patents

Organic silicon bottom coating liquid and dual-glass assembly Download PDF

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CN108251044B
CN108251044B CN201611236709.7A CN201611236709A CN108251044B CN 108251044 B CN108251044 B CN 108251044B CN 201611236709 A CN201611236709 A CN 201611236709A CN 108251044 B CN108251044 B CN 108251044B
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silicone oil
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silicone
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陈小芳
周维
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BYD Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • C09J183/06Polysiloxanes containing silicon bound to oxygen-containing groups
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/544Silicon-containing compounds containing nitrogen
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
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    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0488Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention relates to the field of solar cells, and discloses an organic silicon primer liquid and a dual-glass assembly, wherein the organic silicon primer liquid contains vinyl hydroxyl silicone oil and a silicon nitrogen compound; the invention discloses a dual-glass assembly, which comprises: the solar cell module comprises a first glass layer, a first packaging layer, a cell module layer, a second packaging layer and a second glass layer which are sequentially stacked, wherein a light-reflecting coating is arranged on one side, facing the cell module layer, of the second glass layer; the side of the first glass layer facing the battery cell stack layer is provided with an organic silicon base coating layer, and the organic silicon base coating layer is obtained by first curing the organic silicon base coating liquid provided by the invention. In addition, in the preparation process of the dual-glass assembly, the primer is cured in an open environment, so that small molecular structural substances are fully released, and residues cannot be generated in the dual-glass assembly.

Description

Organic silicon bottom coating liquid and dual-glass assembly
Technical Field
The invention relates to the field of solar cells, in particular to an organic silicon primer solution and a dual-glass assembly.
Background
The storage capacity of traditional energy sources such as petroleum is limited, the traditional energy sources are consumed in a large amount, and the environment is seriously polluted, so that clean energy sources such as wind energy and solar energy become the development trend of the existing energy sources, particularly, the solar energy is less limited by regions, and the energy sources are rich, thereby becoming a hotspot of research.
The solar cell module is a core component of the solar cell, is excellent in performance, can effectively improve the performance of the solar cell, has high requirement on sealing performance, and seriously influences the performance of the cell due to uneven thickness and pores of bubbles and a binder. The packaging technology of solar cell modules attracts attention of researchers.
The organic silicon rubber is a packaging material which is widely applied at present, but the surface energy of the organic silicon rubber is very low, and the secondary valence bond formed with a glass substrate is very weak, so the tackifying effect is realized by adding a tackifying auxiliary agent. In the prior art, an epoxy group serving as a tackifying assistant is added into a silica gel system, and the epoxy group and a base material form chemical combination to achieve the purpose of increasing the bonding strength, but the tackifying assistant can achieve a better tackifying effect only by needing a higher heating curing temperature, and the tackifying effect is not obvious at a lower temperature. The adhesion promotion auxiliary agent containing alkoxy groups is also used, for example, methoxy groups or ethoxy groups are introduced into a silica gel system, and can be chemically combined with a substrate through the alkoxy groups at a lower temperature so as to achieve the purpose of increasing the bonding strength, but the adhesion promotion auxiliary agent achieves the purpose of chemically combining through the reaction of the alkoxy groups and hydroxyl groups, small molecular substances such as methanol or ethanol and the like can be generated in the process, and the residual methanol or ethanol brings serious adverse effects on a sealing structure for packaging a solar cell.
Therefore, it is desirable to develop an encapsulant that is beneficial for improving the performance of the solar cell, so as to eliminate the defects of the encapsulant.
Disclosure of Invention
Aiming at the defect that the packaging material provided by the prior art is not beneficial to packaging of the solar cell, the invention provides a novel organic silicon primer solution and a dual-glass assembly. The organic silicon primer solution provided by the invention can realize a better bonding effect at a lower temperature, and the dual-glass assembly provided by the invention overcomes the adverse effect caused by the residue of small molecular substances in the existing packaging method.
In order to achieve the above object, the present invention provides a silicone primer solution containing a vinyl hydroxy silicone oil and a silicon nitrogen compound.
The invention provides a dual glass assembly, which comprises: the solar cell module comprises a first glass layer, a first packaging layer, a cell module layer, a second packaging layer and a second glass layer which are sequentially stacked, wherein a light-reflecting coating is arranged on one side, facing the cell module layer, of the second glass layer; the side of the first glass layer facing the battery cell stack layer is provided with an organic silicon base coating layer, and the organic silicon base coating layer is obtained by first curing the organic silicon base coating liquid provided by the invention.
The inventor of the invention discovers in the research process that the photovoltaic packaging assembly in the prior art can achieve a good tackifying effect only by adding the tackifying auxiliary agent into the transparent liquid silicone rubber main body and using an epoxy group as the tackifying auxiliary agent at a high heating and curing temperature, and the tackifying effect is not obvious at a low temperature; the alkoxy group such as methoxy group or ethoxy group as the adhesion promoter can form chemical bonding with the substrate through the alkoxy group at a relatively low temperature to achieve the purpose of increasing the bonding strength, but the adhesion promoter achieves the purpose of chemical bonding by utilizing the reaction of the alkoxy group and the hydroxyl group, small molecular substances such as methanol or ethanol are generated in the process, and the residual methanol or ethanol has a very serious adverse effect on the sealing structure of the dual-glass component.
The inventor of the present invention has found through research that the adhesion strength can be increased by adding a primer layer instead of adding a tackifier to the main body of the transparent liquid silicone rubber, and the above-mentioned drawbacks can be overcome. Therefore, the inventor of the invention provides the organosilicon primer solution, the organosilicon primer solution contains vinyl hydroxyl silicone oil and silicon nitrogen compounds, the surface of the glass substrate of the dual-glass component contains more hydroxyl groups, the silicon nitrogen compounds in the organosilicon primer solution can form covalent bonds with the hydroxyl groups on the surface of the glass substrate at a lower temperature, meanwhile, the silicon nitrogen compounds in the organosilicon primer solution and the vinyl hydroxyl silicone oil can also react to form a cross-linked network structure (namely, chemical bonds exist) after being cured, so that an organosilicon primer layer which is well bonded with the glass substrate is formed on the surface of the glass substrate, silicon-vinyl groups remained in the vinyl hydroxyl silicone oil primer layer are remained in the organosilicon primer layer, when the addition type transparent liquid silicone rubber is coated on the surface of the organosilicon primer layer for curing, the hydrogen-containing silicone oil in the transparent liquid silicone rubber reacts with the vinyl silicone oil to form a cross-linked network, and also reacts with the silicon-vinyl group in the organosilicon base coat to form chemical bonding, thereby achieving the bonding effect.
In addition, in the preparation process of the dual-glass assembly, the primer is cured in an open environment, so that small molecular structural substances are fully released, and residues cannot be generated in the dual-glass assembly.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The invention provides an organic silicon primer coating liquid which contains vinyl hydroxyl silicone oil and a silicon nitrogen compound.
The vinyl hydroxyl silicone oil in the organic silicon primer coating liquid can react with the silicon nitrogen compound to generate a cross-linked network.
The content of the vinyl hydroxyl silicone oil and the silicon nitrogen compound in the silicone primer is not particularly limited, and in order to sufficiently achieve crosslinking of the vinyl hydroxyl silicone oil and the silicon nitrogen compound, the content of the vinyl hydroxyl silicone oil is preferably 50 to 90% by weight, and more preferably 60 to 80% by weight, based on the total weight of the silicone primer; the content of the silicon nitrogen compound is 10 to 50 wt%, and more preferably 20 to 40 wt%.
In the invention, the vinyl hydroxyl silicone oil and the silicon nitrogen compound in the organic silicon primer liquid are detected by infrared spectroscopy, and because the vinyl hydroxyl silicone oil and the silicon nitrogen compound are contacted and react rapidly, the vinyl and the hydroxyl in the vinyl hydroxyl silicone oil and the silicon nitrogen group in the silicon nitrogen compound can be measured by infrared spectroscopy. Wave number of 1640cm-1Infrared absorption peak of vinyl group, wave number of 3333cm-1Infrared absorption peak at hydroxyl group, wave number of 922cm-1The infrared absorption peak of the silicon nitrogen base is shown.
The vinyl hydroxy silicone oil in the present invention is not particularly limited, and various vinyl hydroxy silicone oils conventionally used in the art may be used, and may be commercially available or may be self-prepared. The vinyl hydroxyl silicone oil is a silicone oil containing both vinyl and hydroxyl, wherein the vinyl can be terminal or lateral, and the hydroxyl can be terminal or lateral, which is not particularly limited in the present invention.
In the present invention, the content of the hydroxyl group in the vinyl hydroxyl silicone oil is preferably 0.1 to 10% by weight, more preferably 1 to 5% by weight; the content of vinyl groups in the vinylhydroxysilicone oil is 0.01 to 2mmol, more preferably 0.7 to 2mmol, per gram of the vinylhydroxysilicone oil. By adopting the preferred embodiment, the effective crosslinking reaction of the vinyl hydroxyl silicone oil and the silicon nitrogen compound in the organic silicon primer coating liquid can be better met, the residual silicone vinyl in the primer coating formed by the solidification of the subsequent organic silicon primer coating liquid can be ensured, the silicone vinyl can form a crosslinking network with the hydrogen-containing silicone oil in the transparent liquid silicone rubber, and the packaging effect is further improved.
The selection range of the types of the silicon nitrogen compounds is wide, and the silicon nitrogen compounds are preferably phenyl silicon nitrogen compounds and/or methyl silicon nitrogen compounds, and more preferably methyl silicon nitrogen compounds. The adoption of the preferred embodiment is more beneficial to the compatibility of the silicon nitrogen compound and the vinyl hydroxyl silicone oil, and the transparency is not influenced.
According to a preferred embodiment of the present invention, the methyl-type silicon-nitrogen compound is at least one selected from the group consisting of hexamethyldisilazane, hexamethylcyclotrisilazane and octamethylcyclotetrasilazane. The vinyl hydroxyl silicone oil can be better in crosslinking effect with at least one of hexamethyldisilazane, hexamethylcyclotrisilazane and octamethylcyclotetrasilazane, and the packaging effect can be better promoted.
The method for preparing the silicone primer solution is not particularly limited in the present invention, as long as the silicone primer solution is provided with the above-mentioned vinyl hydroxyl silicone oil and silicon nitrogen compound, and preferably, the silicone primer solution is prepared by: under vacuum conditions, the vinylhydroxy silicone oil and the silicon nitrogen compound are stirred and mixed at a high speed, and the stirring speed is more preferably 100-5000 rpm.
The present invention also provides a dual glass assembly, comprising: the solar cell module comprises a first glass layer, a first packaging layer, a cell module layer, a second packaging layer and a second glass layer which are sequentially stacked, wherein a light-reflecting coating is arranged on one side, facing the cell module layer, of the second glass layer; the side of the first glass layer facing the battery cell stack layer is provided with an organic silicon base coating layer, and the organic silicon base coating layer is obtained by first curing the organic silicon base coating liquid provided by the invention.
According to the invention, the organic silicon base coat is added between the first glass layer and the first packaging layer to replace the addition of a tackifying group in the preparation process of the first packaging layer and the second packaging layer in the prior art, so that a good bonding effect can be realized, and the serious adverse effect of the residue of small molecular substances such as methanol or ethanol on the sealing structure of the dual-glass assembly is avoided.
According to the dual glass assembly provided by the invention, in order to further improve the packaging effect, the first packaging layer and the second packaging layer are preferably transparent liquid silicone rubber layers respectively.
In the present invention, the transparent liquid silicone rubber layer may be obtained by curing any transparent liquid silicone rubber conventionally used in the art, and preferably, the transparent liquid silicone rubber contains vinyl silicone oil, hydrogen-containing silicone oil, a catalyst and an inhibitor.
According to the invention, the primer layer is increased to achieve the purpose of increasing the bonding strength without adding a tackifying assistant into the transparent liquid silicone rubber main body, and the defects of using an epoxy group or an alkoxy group as the tackifying assistant are overcome. The surface of the glass substrate contains more hydroxyl groups, the silicon-nitrogen compound in the organic silicon primer solution can form a covalent bond with the hydroxyl groups on the surface of the glass substrate at a lower temperature, meanwhile, the silicon-nitrogen compound in the organic silicon primer solution and the vinyl hydroxyl silicone oil can also react to form a cross-linked network structure after being cured, so that a primer layer which is well bonded with the glass substrate is formed on the surface of the glass substrate, and silicon-vinyl groups remained in the vinyl hydroxyl silicone oil are remained in the primer layer.
In the present invention, the vinyl silicone oil may be obtained commercially or by self-production, and the present invention is not particularly limited thereto, and preferably, the vinyl silicone oil is at least one selected from the group consisting of a silicone oil containing only terminal vinyl groups, a silicone oil containing only side vinyl groups, and a silicone oil containing both terminal vinyl groups and side vinyl groups, and further preferably, the vinyl silicone oil is at least one selected from the group consisting of a vinyl dimethylsiloxane-terminated dimethylpolysiloxane, a trimethylsiloxane-terminated methylvinylpolysiloxane, and a vinyl dimethylsiloxane-terminated methylvinylpolysiloxane.
The vinyl silicone oil of the present invention has a wide selection range of the vinyl group content, and may be, for example, 0.01 to 10mmol/g, preferably 0.01 to 2 mmol/g.
In the present invention, the hydrogen-containing silicone oil may be obtained commercially or may be obtained by self-production, preferably, the hydrogen-containing silicone oil is selected from at least one of a silicone oil containing only terminal hydrogen groups, a silicone oil containing only pendant hydrogen groups, and a silicone oil containing both terminal hydrogen groups and pendant hydrogen groups, and further preferably, the hydrogen-containing silicone oil is selected from at least one of a dimethylhydrogensiloxane-terminated dimethylpolysiloxane, a trimethylsiloxane-terminated methylhydropolysiloxane, and a dimethylhydrogenpolysiloxane-terminated methylhydropolysiloxane.
The hydrogen content of the hydrogen-containing silicone oil is selected in a wide range, and can be 1-20mmol/g, preferably 5-10 mmol/g.
In the present invention, the catalyst may be various catalysts conventionally used in the art, preferably, the catalyst is a transition metal catalyst selected from at least one of platinum, rhodium and palladium, further preferably, the catalyst is a platinum catalyst, most preferably a Karstedt catalyst.
In the present invention, the inhibitor may be various inhibitors conventionally used in the art, for example, the inhibitor may be selected from 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3, 5-dimethyl-1-hexyn-3-ol, 1-hexyn-1-cyclohexanol, 3-ethyl-3-buten-1-yne, 1, 3-divinyltetramethyldisiloxane, 1,3,5, 7-tetravinyltetramethylcyclotetrasiloxane, 1, 3-divinyltetramethyldisiloxane, methyltri (3-methyl-1-butyn-3-oxy) silane, tetramethylethylenediamine, benzotriazole, tolyltriazole, and the like, One or more of triphenylphosphine and a maleic acid derivative, preferably at least one of 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3, 5-dimethyl-1-hexyn-3-ol, 1-hexyn-1-cyclohexanol and 3-ethyl-3-buten-1-yne.
The invention has wider selection range of the contents of the vinyl silicone oil, the hydrogen-containing silicone oil, the catalyst and the inhibitor in the transparent liquid silicone rubber, and preferably, the content of the inhibitor is 0.01-0.05 percent based on the total amount of the transparent liquid silicone rubber, and the content of the catalyst is 5-10 mu g/g calculated by metal elements.
In order to achieve a better adhesion effect, it is preferable that the hydrogen-containing silicone oil in terms of Si-H bonds in the transparent liquid silicone rubber is in excess relative to the vinyl silicone oil in terms of Si-Vi bonds, and it is further preferable that the molar ratio of the hydrogen-containing silicone oil in terms of Si-H bonds to the vinyl silicone oil in terms of Si-Vi bonds is 1 to 10, and it is further preferable that 2 to 5. The preferred hydrogen-containing silicone oil can react with the vinyl silicone oil in the transparent liquid silicone rubber to form a cross-linked network and simultaneously react with the silicon-vinyl in the primer layer to form a chemical bond.
In the present invention, the Si-Vi means a silicon-vinyl group unless otherwise specified.
The conditions for the first curing are selected from a wide range, and for example, the conditions for the first curing may include: the temperature is between room temperature and 100 ℃, and/or the time is between 10 and 60 min; preferably, the temperature is 50-100 ℃ and/or the time is 10-40 min.
The conditions for the second curing are selected from a wide range, and for example, the conditions for the second curing may include: the temperature is between room temperature and 100 ℃, and/or the time is between 10 and 60 min; preferably, the temperature is 50-80 ℃ and/or the time is 5-20 min.
The reflective coating according to the present invention is not particularly limited as long as it is a reflective coating conventionally used in the art, and the reflective coating includes, but is not limited to, at least one of a fluorocarbon resin layer, a polydiallyl isophthalate layer, a polyvinylidene fluoride layer, a polyethylene layer, a silica gel layer, and a polytetrafluoroethylene layer.
The following detailed description is provided for the purpose of illustrating the embodiments and the advantageous effects thereof, and is intended to help the reader to clearly understand the spirit of the present invention, but not to limit the scope of the present invention.
Example 1
(1) Preparation of organosilicon primer
Weighing 80 parts by weight of vinyl hydroxyl silicone oil (the vinyl content is 0.7mmol/g, the hydroxyl content is 1 weight percent) and 20 parts by weight of hexamethylcyclotrisilazane, and mixing and stirring uniformly under vacuum to obtain an organic silicon primer S-1;
(2) preparation of double-glass assembly
Coating the first glass layer with the organic silicon primer solution S-1, and standing and curing the first glass layer at 50 ℃ for 40min to form an organic silicon primer layer on the surface of the first glass layer; then using transparent liquid silicon rubber as a first packaging layer and a second packaging layer, stacking according to the stacking sequence of a first glass layer (one side facing the battery piece assembly layer is provided with an organic silicon bottom coating), the first packaging layer, the battery piece assembly layer, the second packaging layer and a second glass layer (one side facing the battery piece assembly layer is provided with a light reflecting coating), and then curing at 50 ℃ for 20min to obtain a dual-glass assembly;
the preparation of the transparent liquid silicon rubber comprises the following steps: 100 parts by weight of vinyldimethylsiloxane-terminated dimethylpolysiloxane (having a vinyl content of 0.02mmol/g) and 0.8 part by weight of trimethylsiloxane-terminated methylhydrogenpolysiloxane (having a hydrogen content of 5mmol/g) were mixed (the molar ratio of Si-H bonds to Si-Vi bonds was 2), and then 0.34 part by weight of Karstedt catalyst (having a platinum content of 3000. mu.g/g) and 0.03 part by weight of 2-methyl-3-butyn-2-ol were added thereto and stirred to be mixed uniformly, thereby obtaining a transparent liquid silicone rubber having a platinum element content of 10. mu.g/g based on the total amount of the transparent liquid silicone rubber.
Example 2
(1) Preparation of organosilicon primer
Weighing 70 parts by weight of vinyl hydroxyl silicone oil (the vinyl content is 1.2mmol/g, the hydroxyl content is 2.6 wt%), 30 parts by weight of octamethylcyclotetrasilazane, and mixing and stirring uniformly under vacuum to obtain an organosilicon primer S-2;
(2) preparation of the encapsulation layer
Coating the first glass layer with the organic silicon primer solution S-2, and standing and curing the first glass layer at 75 ℃ for 20min to form an organic silicon primer layer on the surface of the first glass layer; then using transparent liquid silicon rubber as a first packaging layer and a second packaging layer, stacking according to the stacking sequence of a first glass layer (one side facing the battery piece assembly layer is provided with an organic silicon bottom coating), the first packaging layer, the battery piece assembly layer, the second packaging layer and a second glass layer (one side facing the battery piece assembly layer is provided with a light reflecting coating), and then curing at 70 ℃ for 10min to obtain a dual-glass assembly;
the preparation of the transparent liquid silicon rubber comprises the following steps: 95 parts by weight of vinyldimethylsiloxane-terminated dimethylpolysiloxane (vinyl content 0.02mmol/g), 5 parts by weight of trimethylsiloxane-terminated methylvinylpolysiloxane (vinyl content 0.83mmol/g) and 2.82 parts by weight of dimethylhydrogensiloxane-terminated dimethylpolysiloxane (hydrogen content 7.5mmol/g) were mixed (molar ratio of Si-H bond to Si-Vi bond: 3.5), 0.26 part by weight of Karstedt's catalyst (platinum content 3000. mu.g/g) and 0.05 part by weight of 3, 5-dimethyl-1-hexyn-3-ol were further added and stirred to be mixed uniformly, and a transparent liquid silicone rubber was obtained, the content of platinum element being 7. mu.g/g based on the total amount of the transparent liquid silicone rubber.
Example 3
(1) Preparation of organosilicon primer
Weighing 60 parts by weight of vinyl hydroxyl silicone oil (the vinyl content is 2mmol/g, the hydroxyl content is 5 weight percent) and 40 parts by weight of hexamethyldisilazane, and mixing and stirring uniformly under vacuum to obtain an organic silicon primer S-3;
(2) preparation of the encapsulation layer
Coating organic silicon primer coating liquid S-3 on the first glass layer, and standing and curing the first glass layer at 100 ℃ for 10min to form an organic silicon primer coating on the surface of the first glass layer; then using transparent liquid silicon rubber as a first packaging layer and a second packaging layer, stacking according to the stacking sequence of a first glass layer (one side facing the battery piece assembly layer is provided with an organic silicon bottom coating), the first packaging layer, the battery piece assembly layer, the second packaging layer and a second glass layer (one side facing the battery piece assembly layer is provided with a light reflecting coating), and then curing for 5min at 80 ℃ to obtain a dual-glass assembly;
the preparation of the transparent liquid silicon rubber comprises the following steps: 98 parts by weight of vinyldimethylsiloxane-terminated dimethylpolysiloxane (vinyl content 0.02mmol/g), 2 parts by weight of vinyldimethylsiloxane-terminated methylvinylpolysiloxane (vinyl content 1.85mmol/g), 2.6 parts by weight of trimethylsiloxane-terminated methylhydrogenpolysiloxane (hydrogen content 7mmol/g), 1.01 parts by weight of dimethylhydrogenpolysiloxane-terminated methylhydrogenpolysiloxane (hydrogen content 10mmol/g) were mixed (molar ratio of Si-H bond to Si-Vi bond: 5), 0.17 part by weight of Karstedt catalyst (platinum content 3000. mu.g/g) and 0.01 part by weight of 1-hexyne-1-cyclohexanol were added, and the mixture was stirred to obtain a transparent liquid silicone rubber, the content of platinum element is 5 mug/g based on the total amount of the transparent liquid silicon rubber.
Example 4
The procedure is as in example 1, except that hexamethylcyclotrisilazane is replaced by the same mass of hexaphenylcyclotrisilazane.
Example 5
The procedure is as in example 1, except that the trimethylsiloxane-terminated methylhydrogenpolysiloxane is added in an amount of 0.4 parts by weight and the molar ratio of Si-H bonds to Si-Vi bonds is 1.
Comparative example 1
Preparation of an encapsulating layer was carried out in the same manner as in example 1, except that a silicone primer was not used, a silicone base coat was not prepared, and an adhesion-promoting auxiliary having an epoxy group was added to the transparent liquid silicone rubber specifically:
the preparation of the transparent liquid silicon rubber comprises the following steps: 100 parts by weight of vinyldimethylsiloxane-terminated dimethylpolysiloxane (vinyl content 0.02mmol/g) and 0.8 part by weight of trimethylsiloxane-terminated methylhydrogenpolysiloxane (hydrogen content 5mmol/g) were mixed, and then 0.34 part by weight of Karstedt's catalyst (platinum content 3000. mu.g/g), 0.03 part by weight of 2-methyl-3-butyn-2-ol, and 1.51 part by weight of a tackifier having an epoxy group were added, wherein the tackifier having an epoxy group had the following structural formula.
Figure BDA0001195466070000111
Test examples
(1) Light transmittance test
The first glass layers having an organosilicon primer layer on the surface thereof, prepared in examples 1 to 4, were tested for light transmittance using an LCD-5200 photoelectric property tester, scanning a 380-780nm wavelength band, according to the distribution characteristics of each wavelength band of sunlight disclosed in GBT2680-1994, and the test results are shown in Table 1.
TABLE 1
Figure BDA0001195466070000112
Figure BDA0001195466070000121
As can be seen from the data in Table 1, the use of the preferred methyl group silicon nitrogen compound of the invention prepared silicone base coat has better light transmittance.
(2) Adhesion Performance test
The adhesion properties of the dual glass assemblies prepared in examples 1 to 5 were tested as follows.
The glass shearing and lapping method is adopted for testing, and specifically: cutting the glass into glass strips with the size of 100 multiplied by 25mm, respectively coating the organosilicon primer solution described in the embodiment 1-5 on the surfaces of the glass strips, curing for 20min at the temperature of 60 ℃ to obtain the glass strips containing the organosilicon primer layer, then two glass strips containing the organosilicon base coat are taken, transparent liquid silicon rubber (the transparent liquid silicon rubber described in the embodiment 1-5) with the range of 12.5 multiplied by 25mm is respectively coated on the surface of the organosilicon base coat at one end, two glass sample strips are lapped through two ends coated with the transparent liquid silicon rubber, the operation is repeated to obtain 5 sheared lapped sample strips, the cut lapped sample strips are solidified for 10min at 70 ℃, then the glass sample strips are placed for 10h at room temperature to obtain the sample strips, the mechanical test is carried out on the sample strips according to GB/T13936-92 determination method of bond tensile shear strength between vulcanized rubber and metal, and the test results are listed in Table 2.
The adhesion properties of the dual glass assembly prepared in comparative example 1 were tested as follows.
The glass shearing and lapping method is adopted for testing, and specifically: cutting glass into glass strips of 100 x 25mm, taking two glass strips, coating the surface of one end of the two glass strips with the transparent liquid silicone rubber in the range of 12.5 x 25mm in the comparative example 1, lapping the two glass sample strips through two ends coated with the transparent liquid silicone rubber, repeating the operation to obtain 5 sheared and lapped sample strips, curing the sample strips at 70 ℃ for 10min, standing the sample strips at room temperature for 10h to obtain the sample strips, and performing a mechanical test on the sample strips according to a method for measuring the tensile shear strength of vulcanized rubber and metal bonding GB/T13936-92, wherein the test results are listed in Table 2.
TABLE 2
Shear strength (MPa)
Example 1 1
Example 2 1.1
Example 3 1.3
Example 4 1.06
Example 5 0.53
Comparative example 1 Tacky, not fully cured
As can be seen from the data in Table 2, the organosilicon primer containing the vinyl hydroxyl silicone oil and the silicon nitrogen compound is used for packaging and bonding, and the organosilicon primer is cured in an open environment, so that the serious adverse effect of the residue of small molecular substances (methanol or ethanol) on the sealing structure of the dual-glass assembly is avoided. In addition, the adhesive strength can be further improved by using the preferable content and kind of the vinylhydroxysilicone oil and the silicon nitrogen compound.
The preferred embodiments of the present invention have been described in detail, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims (16)

1. The organic silicon primer is characterized by comprising 50-90 wt% of vinyl hydroxyl silicone oil and 10-50 wt% of silicon nitrogen compound based on the total weight of the organic silicon primer;
the content of vinyl in the vinyl hydroxy silicone oil is 0.01-2mmol per gram of the vinyl hydroxy silicone oil.
2. The silicone primer according to claim 1, wherein the content of the vinyl hydroxy silicone oil is 60 to 80 wt% based on the total weight of the silicone primer; the content of the silicon nitrogen compound is 20-40 wt%.
3. The silicone primer according to claim 1 or 2, wherein the content of hydroxyl groups in the vinylhydroxysilicone oil is 0.1 to 10% by weight; the content of vinyl in the vinyl hydroxy silicone oil is 0.7-2mmol per gram of the vinyl hydroxy silicone oil.
4. The silicone primer according to claim 3, wherein the content of hydroxyl groups in the vinylhydroxysilicone oil is 1 to 5% by weight.
5. The silicone primer solution according to claim 1 or 2, wherein the silicon nitrogen compound is selected from a phenyl-based silicon nitrogen compound and/or a methyl-based silicon nitrogen compound.
6. The silicone primer according to claim 5, wherein the silicon nitrogen compound is a methyl-based silicon nitrogen compound.
7. The silicone undercoat liquid according to claim 6, wherein the methyl-type silicon-nitrogen compound is at least one selected from hexamethyldisilazane, hexamethylcyclotrisilazane, and octamethylcyclotetrasilazane.
8. A dual glass assembly, comprising: the solar cell module comprises a first glass layer, a first packaging layer, a cell module layer, a second packaging layer and a second glass layer which are sequentially stacked, wherein a light-reflecting coating is arranged on one side, facing the cell module layer, of the second glass layer;
characterized in that the side of the first glass layer facing the battery stack layer is provided with a silicone primer layer obtained by first curing the silicone primer liquid according to any one of claims 1 to 7.
9. The dual glass assembly of claim 8, wherein the first curing conditions include: the temperature is room temperature-100 deg.C, and the time is 10-60 min.
10. The dual glass assembly of claim 8, wherein the first and second encapsulation layers are each a transparent liquid silicone rubber layer.
11. The dual glass assembly of claim 10, wherein the transparent liquid silicone rubber layer is second cured from a transparent liquid silicone rubber containing a vinyl silicone oil, a hydrogen-containing silicone oil, a catalyst, and an inhibitor.
12. The dual glass assembly of claim 11, wherein the molar ratio of hydrogen-containing silicone oil in terms of Si-H bonds to vinyl silicone oil in terms of Si-Vi bonds is 1-10.
13. The dual glass assembly of claim 12, wherein the molar ratio of hydrogen-containing silicone oil in terms of Si-H bonds to vinyl silicone oil in terms of Si-Vi bonds is 2-5.
14. The dual glass assembly of any of claims 11-13,
the vinyl silicone oil is selected from at least one of silicone oil containing only terminal vinyl groups, silicone oil containing only side vinyl groups and silicone oil containing both terminal vinyl groups and side vinyl groups; and/or
The hydrogen-containing silicone oil is selected from at least one of silicone oil containing only terminal hydrogen groups, silicone oil containing only side hydrogen groups and silicone oil containing both terminal hydrogen groups and side hydrogen groups; and/or
The catalyst is a transition metal catalyst, and the transition metal is at least one selected from platinum, rhodium and palladium; and/or
The inhibitor is selected from one or more of 2-methyl-3-butyn-2-ol, 2-phenyl-3-butyn-2-ol, 3, 5-dimethyl-1-hexyn-3-ol, 1-hexyn-1-cyclohexanol, 3-ethyl-3-buten-1-yne, 1, 3-divinyltetramethyldisiloxane, 1,3,5, 7-tetravinyltetramethylcyclotetrasiloxane, 1, 3-divinyltetramethyldisiloxane, tetramethylethylenediamine, benzotriazole, triphenylphosphine and maleic acid derivatives.
15. The dual glass assembly of any of claims 11-13, wherein the second curing conditions include: the temperature is room temperature-100 deg.C, and the time is 10-60 min.
16. The dual glass assembly of claim 14, wherein the second curing conditions include: the temperature is room temperature-100 deg.C, and the time is 10-60 min.
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