CN108248145A - A kind of natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release and preparation method thereof - Google Patents
A kind of natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release and preparation method thereof Download PDFInfo
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- CN108248145A CN108248145A CN201810012650.6A CN201810012650A CN108248145A CN 108248145 A CN108248145 A CN 108248145A CN 201810012650 A CN201810012650 A CN 201810012650A CN 108248145 A CN108248145 A CN 108248145A
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- fiber
- composite board
- polymer matrix
- natural
- enhancing polymer
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- 239000000835 fiber Substances 0.000 title claims abstract description 103
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 230000002708 enhancing effect Effects 0.000 title claims abstract description 34
- 240000008564 Boehmeria nivea Species 0.000 title claims abstract description 32
- 229920013657 polymer matrix composite Polymers 0.000 title claims abstract description 28
- 239000011160 polymer matrix composite Substances 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 45
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000002131 composite material Substances 0.000 claims abstract description 21
- 239000003463 adsorbent Substances 0.000 claims abstract description 11
- 238000001179 sorption measurement Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims abstract description 6
- 239000000725 suspension Substances 0.000 claims description 21
- 238000000465 moulding Methods 0.000 claims description 14
- 239000012802 nanoclay Substances 0.000 claims description 13
- 229920005594 polymer fiber Polymers 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 229920000642 polymer Polymers 0.000 claims description 9
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 8
- 239000007822 coupling agent Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 6
- 241000208202 Linaceae Species 0.000 claims description 5
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 5
- 230000003750 conditioning effect Effects 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000009952 needle felting Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 238000009736 wetting Methods 0.000 claims description 5
- 239000002250 absorbent Substances 0.000 claims description 4
- 230000002745 absorbent Effects 0.000 claims description 4
- 239000011487 hemp Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229910000077 silane Inorganic materials 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000005034 decoration Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000007796 conventional method Methods 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 4
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- KNNPTLFTAWALOI-UHFFFAOYSA-N acetaldehyde;formaldehyde Chemical compound O=C.CC=O KNNPTLFTAWALOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/08—Impregnating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
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- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
- B32B2260/023—Two or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Fluid Mechanics (AREA)
- Thermal Sciences (AREA)
- Reinforced Plastic Materials (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Natural ramie fiber enhancing polymer matrix composite board the invention discloses the release of a kind of formaldehydeless and acetaldehyde and preparation method thereof, belongs to automotive material and manufactures and designs field.The natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release first heats natural fiber enhancing polymer matrix composite board prepared by conventional method, sprays adsorbent, air draft ventilation process;Then negative-pressure adsorption is carried out, excludes and adsorb the formaldehyde of release, acetaldehyde;Then a kind of formaldehydeless, acetaldehyde natural fiber enhancing polymer matrix composite board is obtained.Natural fiber produced by the present invention enhancing composite board has good environmental protection, formaldehydeless, acetaldehyde release, light weight, widely used.The fields such as automobile, rail vehicle, aerospace, building, decoration, packaging are can be widely applied to, are had a good application prospect.
Description
Technical field
Belong to fibre reinforced composites preparation field.
Background technology
With the development of the society, the demands such as environmental protection, energy-saving material-saving are continuously improved in people, to automobile and automotive upholstery material
The requirement of material is also higher and higher, Market competition.Lightweight is the trend of development of automobile, therefore lightweighting materials are on automobile
Application also will be more and more common.Flaxen fiber has good performance, and environmentally protective as organic material.
And VOC problems are automotive interior materials to solve the problems, such as, traditional processing method be difficult remove completely it is compound
Formaldehyde, acetaldehyde in material, the composite material produced are still more difficult to meet stringent automotive upholstery national legislation
VOC release requests.Therefore, the formaldehyde in low cost removal flaxen fiber enhancing composite board, acetaldehyde, are urgently solved in industry development
Problem certainly.
Invention content
To solve the above-mentioned problems, the natural ramie fiber the invention discloses the release of a kind of formaldehydeless and acetaldehyde enhances polymerization
Object base composite board, which is mutually mixed by natural ramie fiber and polymer fiber, fiber interweaving and is consolidated by polymer fiber
Change;Gap is filled with absorbent particles 2 between the fibre bundle 1 of the natural ramie fiber, and the natural ramie fiber is the Chinese
The mixture that 1~4 kind of flaxen fiber, tossa, flax fiber, ramee or more;Polymer fiber can be PP, PE,
PC, PA6, PA66 or PLA.The adsorbent is silane coupler modified nano clay.
The preparation method of the natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release, specific steps are such as
Under:
1) by natural ramie fiber 30wt%~70wt%, the ratio of polymer 70wt%~30wt% weighs raw material;
2) natural ramie fiber is washed after removing impurity and drying, it is fine to natural fiber crops using quick deep cooling degumming process method
Dimension carries out degumming process;
3) flaxen fiber after degumming process in surface conditioning agent is impregnated into 30min~4h, through repeatedly washing after taking-up, put
Dry 6~12h in 80~100 DEG C of baking ovens, obtains surface and is modified flaxen fiber;
4) dry polymer fiber is obtained into composite fibre list with modified flaxen fiber shredding with being uniformly mixed by combing
The thin net of layer, 6~10 layers of staggered form laying, needle felting material;
5) it by felt material full of impression, felt material is heated to transfer them to releasing agent after softening with vulcanizing press uniformly applies
The metal of lower surface is spread in mould, when molding, is first quickly molded with the speed of 10m/min, when matched molds are at a distance of 8~10cm,
It is changed to the speed molding with 3m/min;10~20min is kept after molding at a temperature of 50~80MPa pressure and 175~195 DEG C;
Natural fiber enhancing polymer matrix composite board is obtained after demoulding;
6) natural fiber enhancing polymer matrix composite board is heated, heating temperature is 150~300 DEG C, place
Manage 5~30 minutes time;
7) treat that backward its of felt material cooling sprays adsorbent solution, until solution complete wetting felt material;
8) fan-drying processing is carried out to felt material;
9) by way of vacuumizing to felt material carry out negative-pressure adsorption, vacuum degree be 1~10kPa, pressurize 5~30 minutes,
Remove releasable formaldehyde and acetaldehyde in natural fiber.
Adsorbent suspension configuration method is as follows:By the nanoclay of the 0.5-2wt% of the flaxen fiber gross mass,
The dispersant of 0.25-1wt%, the silane coupling agent of 1-2wt% are added to the water, formed the nanoclay of a concentration of 10-30wt%-
Coupling agent suspension;The nanoclay-coupling agent suspension is stirred into 0.5-2h under 1000-1350rpm rotating speeds;By described in
Nanoclay-coupling agent suspension stirs 1.5-3h under 1700-2000rpm rotating speeds, forms the coupling agent mixing of nanoclay
Liquid.
Beneficial effects of the present invention:
There is composite board prepared by the present invention good environmental protection, light weight, formaldehydeless acetaldehyde to discharge, is widely used.It can
It is widely used in the fields such as automobile, hull, aircraft, building, furniture, decoration, packaging, cell package, high-pressure bottle, has good
Good application prospect.The technique is a kind of low cost, environment-friendly type composite board except formaldehyde acetaldehyde treatment process.
Description of the drawings
The formaldehydeless natural ramie fiber enhancing polymer matrix plywood sheet structure schematic diagrames with acetaldehyde release of Fig. 1;
The fibre bundle of 1- flaxen fibers in Fig. 1,2- absorbent particles, 3- natural fibers enhancing polymer matrix composite felt material.
Specific embodiment
Embodiment 1
1) by tossa 30wt%~70wt%, the ratio of polymer 70wt%~30wt% weighs raw material;
2) natural ramie fiber is washed after removing impurity and drying, using quick deep cooling degumming process method to tossa
Carry out degumming process;
3) flaxen fiber after degumming process in surface conditioning agent is impregnated into 30min~4h, through repeatedly washing after taking-up, put
Dry 6~12h in 80~100 DEG C of baking ovens, obtains surface and is modified flaxen fiber;
4) dry polymer fiber is obtained into composite fibre list with modified flaxen fiber shredding with being uniformly mixed by combing
The thin net of layer, 6~10 layers of staggered form laying, needle felting material;
5) it by felt material full of impression, felt material is heated to transfer them to releasing agent after softening with vulcanizing press uniformly applies
The metal of lower surface is spread in mould, when molding, is first quickly molded with the speed of 10m/min, when matched molds are at a distance of 8~10cm,
It is changed to the speed molding with 3m/min;10~20min is kept after molding at a temperature of 50~80MPa pressure and 175~195 DEG C;
Natural fiber enhancing polymer matrix composite board is obtained after demoulding;
6) natural fiber enhancing polymer matrix composite board is heated, heating temperature is 170 DEG C, processing time
10 minutes;
7) treat that backward its of felt material cooling sprays adsorbent solution, until solution complete wetting felt material;
8) fan-drying processing is carried out to felt material;
9) negative-pressure adsorption is carried out to felt material by way of vacuumizing, vacuum degree 5kPa, pressurize 20 minutes, removal is naturally
Releasable formaldehyde and acetaldehyde in fiber.
It is tested using pocket type method VOC test methods, it is 0.05mg/kg that the burst size of formaldehyde and acetaldehyde, which is formaldehyde, and acetaldehyde is
0.07mg/kg.Comply with the national standard requirements.
Embodiment 2
1) by china-hemp fibers 30wt%~70wt%, the ratio of polymer 70wt%~30wt% weighs raw material;
2) natural ramie fiber is washed after removing impurity and drying, using quick deep cooling degumming process method to china-hemp fibers
Carry out degumming process;
3) flaxen fiber after degumming process in surface conditioning agent is impregnated into 30min~4h, through repeatedly washing after taking-up, put
Dry 6~12h in 80~100 DEG C of baking ovens, obtains surface and is modified flaxen fiber;
4) dry polymer fiber is obtained into composite fibre list with modified flaxen fiber shredding with being uniformly mixed by combing
The thin net of layer, 6~10 layers of staggered form laying, needle felting material;
5) it by felt material full of impression, felt material is heated to transfer them to releasing agent after softening with vulcanizing press uniformly applies
The metal of lower surface is spread in mould, when molding, is first quickly molded with the speed of 10m/min, when matched molds are at a distance of 8~10cm,
It is changed to the speed molding with 3m/min;10~20min is kept after molding at a temperature of 50~80MPa pressure and 175~195 DEG C;
Natural fiber enhancing polymer matrix composite board is obtained after demoulding;
6) natural fiber enhancing polymer matrix composite board is heated, heating temperature is 220 DEG C, processing time
15 minutes;
7) treat that backward its of felt material cooling sprays adsorbent solution, until solution complete wetting felt material;
8) fan-drying processing is carried out to felt material;
9) negative-pressure adsorption, vacuum degree 10kPa are carried out to felt material by way of vacuumizing, pressurize 10 minutes removes day
Releasable formaldehyde and acetaldehyde in right fiber.
It is tested using pocket type method VOC test methods, it is 0.08mg/kg that the burst size of formaldehyde and acetaldehyde, which is formaldehyde, and acetaldehyde is
0.05mg/kg.Comply with the national standard requirements.
Embodiment 3
1) by flax fiber 30wt%~70wt%, the ratio of polymer 70wt%~30wt% weighs raw material;
2) natural ramie fiber is washed after removing impurity and drying, using quick deep cooling degumming process method to flax fiber
Carry out degumming process;
3) flaxen fiber after degumming process in surface conditioning agent is impregnated into 30min~4h, through repeatedly washing after taking-up, put
Dry 6~12h in 80~100 DEG C of baking ovens, obtains surface and is modified flaxen fiber;
4) dry polymer fiber is obtained into composite fibre list with modified flaxen fiber shredding with being uniformly mixed by combing
The thin net of layer, 6~10 layers of staggered form laying, needle felting material;
5) it by felt material full of impression, felt material is heated to transfer them to releasing agent after softening with vulcanizing press uniformly applies
The metal of lower surface is spread in mould, when molding, is first quickly molded with the speed of 10m/min, when matched molds are at a distance of 8~10cm,
It is changed to the speed molding with 3m/min;10~20min is kept after molding at a temperature of 50~80MPa pressure and 175~195 DEG C;
Natural fiber enhancing polymer matrix composite board is obtained after demoulding;
6) natural fiber enhancing polymer matrix composite board is heated, heating temperature is 190 DEG C, processing time
20 minutes;
7) treat that backward its of felt material cooling sprays adsorbent solution, until solution complete wetting felt material;
8) fan-drying processing is carried out to felt material;
9) negative-pressure adsorption is carried out to felt material by way of vacuumizing, vacuum degree 8kPa, pressurize 30 minutes, removal is naturally
Releasable formaldehyde and acetaldehyde in fiber.
It is tested using pocket type method VOC test methods, it is 0.05mg/kg that the burst size of formaldehyde and acetaldehyde, which is formaldehyde, and acetaldehyde is
0.08mg/kg.Comply with the national standard requirements.
In the following manner can be used in the configuration method of adsorbent suspension:
1st, the 0.5wt% nano imvites of composite fibre gross mass are taken, 0.25wt% polyvinylpyrrolidones are as dispersion
Agent, 1wt% silane coupling agents are added to the water, and concentration 20wt% suspension is made, and are first stirred under 1350rpm with mechanical agitator
1h then stirs 2h in 1700rpm, prepares homodisperse nanoclay suspension.
2nd, take the 1wt% nano imvites of composite fibre gross mass, 0.25wt% polyvinylpyrrolidones as dispersant,
1.5wt% silane coupling agents are added to the water, and the suspension of concentration 20wt% is made, and are first stirred under 1350rpm with mechanical agitator
1h is mixed, then 2h is stirred in 1700rpm, prepares homodisperse nanoclay suspension.
3rd, take the 2wt% nano imvites of composite fibre gross mass, 1wt% polyvinylpyrrolidones as dispersant,
2wt% silane coupling agents are added to the water, and the suspension of concentration 20wt% is made, and are first stirred under 1350rpm with mechanical agitator
1h then stirs 2h in 1700rpm, prepares homodisperse nanoclay suspension.
The structure of the natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release in above-described embodiment
As shown in Figure 1, the plank is mutually mixed by natural ramie fiber and polymer fiber, fiber interweaving and by polymer fiber curing and
Into;Gap is filled with absorbent particles 2 between the fibre bundle 1 of the natural ramie fiber.
Claims (9)
1. the natural ramie fiber enhancing polymer matrix composite board of a kind of formaldehydeless and acetaldehyde release, which is characterized in that the plank
It is mutually mixed, fiber interweaving and cured by polymer fiber by natural ramie fiber and polymer fiber;The natural fiber crops
Between the fibre bundle (1) of fiber gap be filled with absorbent particles (2), the natural ramie fiber for china-hemp fibers, tossa,
The mixture that 2~4 kinds of flax fiber, ramee or more;Polymer fiber is PP, PE, PC, PA6, PA66 or PLA;It is described
Adsorbent is silane coupler modified nano clay.
2. a kind of natural ramie fiber enhancing polymer matrix composite board of formaldehydeless and acetaldehyde release as described in claim 1
Preparation method is as follows:
1) by natural ramie fiber 30wt%~70wt%, the ratio of polymer 70wt%~30wt% weighs raw material;
2) by natural ramie fiber wash remove impurity and drying after, using quick deep cooling degumming process method to natural ramie fiber into
Row degumming process;
3) flaxen fiber after degumming process in surface conditioning agent is impregnated into 30min~4h, through repeatedly washing after taking-up, is placed in 80
Dry 6~12h in~100 DEG C of baking ovens, obtains surface and is modified flaxen fiber;
4) dry polymer fiber is obtained into composite fibre single thin layer with modified flaxen fiber shredding with being uniformly mixed by combing
Net, 6~10 layers of staggered form laying, needle felting material;
5) by felt material full of impression, felt material is heated to transfer them to releasing agent after softening uniformly to apply with vulcanizing press and is spread
To in mould, when molding, is first quickly molded the metal of lower surface with the speed of 10m/min, when matched molds are at a distance of 8~10cm, is changed to
It is molded with the speed of 3m/min;10~20min is kept after molding at a temperature of 50~80MPa pressure and 175~195 DEG C;Demoulding
After obtain natural fiber enhancing polymer matrix composite board;
6) natural fiber enhancing polymer matrix composite board is heated, heating temperature is 150~300 DEG C, during processing
Between 5~30 minutes;
7) treat that backward its of felt material cooling sprays adsorbent solution, until solution complete wetting felt material;
8) fan-drying processing is carried out to felt material;
9) negative-pressure adsorption is carried out to felt material by way of vacuumizing, vacuum degree is 1~10kPa, and pressurize 5~30 minutes removes
Releasable formaldehyde and acetaldehyde in natural fiber.
3. the system of the natural ramie fiber enhancing polymer matrix composite board of according to claim 2 formaldehydeless and acetaldehyde release
Preparation Method, which is characterized in that the adsorbent suspension is configured in accordance with the following steps:By the 0.5- of the flaxen fiber gross mass
The nanoclay of 2wt%, the dispersant of 0.25-1wt%, 1-2wt% silane coupling agent be added to the water, form a concentration of 10-
The nanoclay of 30wt%-coupling agent suspension;By the nanoclay-coupling agent suspension under 1000-1350rpm rotating speeds
Stir 0.5-2h;The nanoclay-coupling agent suspension under 1700-2000rpm rotating speeds is stirred into 1.5-3h, forms nanometer
The coupling agent mixed liquor of clay.
4. the system of the natural ramie fiber enhancing polymer matrix composite board of according to claim 3 formaldehydeless and acetaldehyde release
Preparation Method, which is characterized in that take the 0.5wt% nano imvites of composite fibre gross mass, 0.25wt% polyvinylpyrrolidones
As dispersant, 1wt% silane coupling agents are added to the water, and concentration 20wt% suspension is made, is first existed with mechanical agitator
1h is stirred under 1350rpm, then 2h is stirred in 1700rpm, prepares homodisperse nanoclay suspension.
5. the system of the natural ramie fiber enhancing polymer matrix composite board of according to claim 3 formaldehydeless and acetaldehyde release
Preparation Method, takes the 1wt% nano imvites of composite fibre gross mass, 0.25wt% polyvinylpyrrolidones as dispersant,
1.5wt% silane coupling agents are added to the water, and the suspension of concentration 20wt% is made, and are first stirred under 1350rpm with mechanical agitator
1h is mixed, then 2h is stirred in 1700rpm, prepares homodisperse nanoclay suspension.
6. the system of the natural ramie fiber enhancing polymer matrix composite board of according to claim 3 formaldehydeless and acetaldehyde release
Preparation Method, which is characterized in that take the 2wt% nano imvites of composite fibre gross mass, 1wt% polyvinylpyrrolidones, which are used as, to be divided
Powder, 2wt% silane coupling agents are added to the water, and the suspension of concentration 20wt% is made, first with mechanical agitator under 1350rpm
1h is stirred, then 2h is stirred in 1700rpm, prepares homodisperse nanoclay suspension.
7. the natural ramie fiber enhancing polymer of the formaldehydeless and acetaldehyde release according to any one in claim 2~6
The preparation method of base composite board, which is characterized in that
Step 6) heats tossa enhancing polymer matrix composite board, and heating temperature is 170 DEG C, processing time
10 minutes;And step 9) carries out negative-pressure adsorption, vacuum degree 5kPa, pressurize 20 minutes by way of vacuumizing to felt material.
8. the natural ramie fiber enhancing polymer of the formaldehydeless and acetaldehyde release according to any one in claim 2~6
The preparation method of base composite board, which is characterized in that
Step 6) heats china-hemp fibers enhancing polymer matrix composite board, and heating temperature is 220 DEG C, processing time
15 minutes;And step 9) carries out negative-pressure adsorption, vacuum degree 10kPa, pressurize 10 minutes by way of vacuumizing to felt material.
9. the natural ramie fiber enhancing polymer of the formaldehydeless and acetaldehyde release according to any one in claim 2~6
The preparation method of base composite board, which is characterized in that
Step 6) heats flax fiber enhancing polymer matrix composite board, and heating temperature is 190 DEG C, processing time
20 minutes;And step 9) carries out negative-pressure adsorption, vacuum degree 8kPa, pressurize 30 minutes by way of vacuumizing to felt material.
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CN109233320A (en) * | 2018-09-29 | 2019-01-18 | 哈尔滨工业大学 | A kind of plant fiber cloth/resin composite materials preparation method of surface grafting nanoclay |
CN112643840A (en) * | 2021-01-11 | 2021-04-13 | 褚乃博 | Natural plant board with functions of breathing, filtering and releasing specific odor |
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CN112643840B (en) * | 2021-01-11 | 2021-09-17 | 褚乃博 | Natural plant board with filtering and specific odor releasing functions |
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