A kind of extrusion foaming thermoplastic polyurethane elastomer particle and preparation method thereof
Technical field
The present invention relates to a kind of extrusion foaming thermoplastic polyurethane elastomer particles and preparation method thereof, belong to expanded material
Field.
Background technology
Expanded material has the performances such as density is low, specific strength is high, heat-insulating sound-insulating and buffering, be widely used in packaging, industry,
The fields such as agricultural, transportation, military affairs, aerospace and daily civil goods.Common expanded material has polystyrene
(PS) foam, polyethylene (PE) foam, polypropylene (PP) foam and polyurethane (PU) is soft and rigid foam etc., prepare hair at present
The method of foam material in plastics inner mainly by either physically or chemically filling a large amount of bubble.
Thermoplastic polyurethane (TPU) have good physical mechanical property, low-temperature flexibility, hydrolysis, ageing-resistant performance,
The advantages that environmentally friendly, recoverable, is retaining foaming TPU particles by the foaming product that steam compression molding obtains
Except the excellent performance of base-material, while there is excellent resiliency energy, low-density, therefore the TPU products that foam are in footwear material field, automobile
It is with a wide range of applications in field, packaging field and daily life.
The foam structure that TPU expanded materials are prepared using chemical foaming agent is rougher, and abscess-size is uneven, exists serious
And steep and hole defect, the density for the sample that foams is big, and expansion multiplying power is relatively low.
International monopoly WO2000/44821A and WO2004/108811A disclose expended microsphere and prepare TPU expanded materials
Method, abscess-size caused by can effectively reducing chemical foaming agent is uneven, and steeps and hole defect, but expansion density is general
In 0.4g/cm3More than, while will appear surface indentation defect.
Chinese patent CN101370861, CN103642200, CN103804889 are disclosed with organic solvent or inert gas
As physical blowing agent, the method that TPU expanded particle materials are prepared by suspension process.Prepared TPU expanded particle abscesses
Small and be evenly distributed, density can be down to 0.1-0.5g/cm3, but this method by TPU particles in temperature is 100-150 DEG C of water
Boiling, and TPU resins particularly polyester-type TPU resins are susceptible to hydrolysis, long-time boiling easily leads to it and degradation and xanthochromia, shadow occurs
The follow-up use of TPU materials is rung, and organic solvent is not environmentally, while inflammable and explosive.
Chinese patent CN103804890, which is disclosed, uses the alkane of saturation as physical blowing agent, by continuously squeezing out and water
The method that lower pelletizing prepares TPU expanded particles.Foaming agent used equally exists environmental issue and safety problem, while melt state
Under, the viscosity of TPU and intensity relative reduction cause the foam structure of expanded material to be difficult to control, abscess-size is larger.
The critical-temperature of supercritical carbon dioxide is bordering on room temperature (31.1 DEG C), and critical pressure is not high (7.3MPa), is easy to make
It is standby while nontoxic, non-ignitable, chemical inertness, no solvent residue, cheap and easy to get, safe to use, free from environmental pollution while overcritical
State makes its solubility and diffusivity in the polymer significantly increase, and is gradually used as a kind of efficient physical blowing agent at present
It is widely used.
Chinese patent CN104130439, which is disclosed, a kind of uses supercritical carbon dioxide to pass through two steps for physical blowing agent
The method that method decompression foaming prepares TPU expanded particles.This method technological process and equipment are complicated, while TPU base materials need in water
Boiling is impregnated, and easily leads to material degradation.
Chinese patent CN103951965 discloses a kind of colour TPU expanded material preparation methods, using overcritical titanium dioxide
Carbon is physical blowing agent, a step foaming is carried out, then carry out second time of foaming by hot-air by water-bath or steam, finally by height
Pressure air or nitrogen carry out foaming three times and prepare expanded material, and this method technological process and equipment are complicated, and cost is higher.
Chinese patent CN103709726 and CN104385479 disclose one kind using supercritical fluid as physical blowing agent, with
Inorganic filler is nucleating agent, the method that TPU expanded particles are prepared by continuous extrusion foaming, but under melt state, and TPU's is viscous
Degree and intensity relative reduction, cause the foam structure of expanded material to be difficult to control, and abscess-size is larger, easily shrink.
TPU texture materials are soft, the particle after foaming there are problems that serious contraction (dimensional contraction rate be up to 50% with
On), this significant shrinkage not only dramatically increases the density of expanded material, also results in expanded material surface and apparent fold occurs
And recess, appearance is shrivelled, seriously affects the follow-up use of expanded material.
Chinese patent CN103642200 and CN103804889 is adjusted by introducing abscess-size stabilizer and melt viscosity
Agent adjusts abscess-size and shrinks problem, but effect is still not ideal enough, while TPU particles are 100- in temperature by the patented method
Boiling in 150 DEG C of water, and TPU resins particularly polyester-type TPU resins are susceptible to hydrolysis, long-time boiling easily leads to it and drops
Solution and xanthochromia.
Therefore prepare it is a kind of environmental protection, stability it is good, shrinking percentage is low, and appearance is full, the foaming TPU particles of excellent combination property
With extensive market prospects.
Invention content
The shortcomings that it is an object of the present invention to overcoming existing foaming TPU particles, provides a kind of environmental protection, shrinks low, ruler
The extrusion foaming thermoplastic polyurethane elastomer particle that very little stability is good, appearance is full, mechanical performance is excellent.
Another object of the present invention is to provide the preparation method of above-mentioned extrusion foaming thermoplastic polyurethane elastomer particle.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of extrusion foaming thermoplastic polyurethane elastomer particle based on raw material gross mass, includes following mass percent
Component:
(A) thermoplastic polyurethane elastomer of 65-90%, preferably 80-85%,
(B) thermoplastic resin polymer of 2-30%, preferably 8-15%,
(C) compatilizer of 0.5-15%, preferably 4-10%,
(D) the foaming nucleation agent of 0.1-5%, preferably 0.2-1%.
The shore hardness of thermoplastic polyurethane elastomer of the present invention is 60A-90A (ASTM D2240), selected from poly-
It is one or more in ether-based polyurethane, polyester polyurethane, polycarbonate polyurethane and polylactone polyurethane, it is preferably poly-
Ether-based polyurethane and/or polyester polyurethane.
Thermoplastic polyurethane elastomer of the present invention is by least one polyisocyanates, at least one polyalcohol and extremely
It is prepared by a kind of few chain extender reaction.
One kind in aromatic polyisocyanate and aliphatic polyisocyante of polyisocyanates of the present invention or
It is a variety of;The polyisocyanates includes but not limited to 4,4'- methyl diphenylene diisocyanates (4,4'-MDI), 2,4'- hexichol
Dicyclohexylmethane diisocyanate (2,4'-MDI), 2,2'- methyl diphenylene diisocyanates (2,2'-MDI), phenylenedimethylidyne two are different
It is cyanate (XDI), 1,5- naphthalene diisocyanates (NDI), paraphenylene diisocyanate (PPDI), toluene di-isocyanate(TDI) (TDI), different
Isophorone diisocyanate (IPDI), 1,4- cyclohexyl diisocyanates (CHDI), hexamethylene diisocyanate (HDI), the last of the ten Heavenly stems
Alkane -1,10- diisocyanate and dicyclohexyl methyl hydride -4,4'- diisocyanate (H12MDI it is one or more in), preferably 4,
4'- methyl diphenylene diisocyanates.
Polyalcohol of the present invention is selected from polyester polyol, poly-lactone polyol, polycarbonate polyol and polyether polyols
It is one or more in alcohol, preferably polyester polyol and/or polyether polyol.
Polyester polyol of the present invention can by dihydric alcohol and dicarboxylic acids, dicarboxylic acids acid anhydrides or dicarboxylic esters into
Row esterification or ester exchange reaction are prepared.The number-average molecular weight (Mn) of the polyester polyol is 500-10000, preferably
700-5000, more preferably 750-4000;Acid value is 0-1.0mgKOH/g, preferably 0.1-0.5mgKOH/g.
Polyester polyol of the present invention prepare used in dihydric alcohol be aliphatic and/or aromatic diol, it is excellent
It is selected as one or more in the dihydric alcohol with 2 to 12 carbon atoms, more preferable ethylene glycol, 1,2-PD, 1,3- the third two
Alcohol, 1,3 butylene glycol, 1,4- butanediols, 1,5- pentanediols, 1,6-HD, 2,2- dimethyl -1,3- propylene glycol, 1,4- hexamethylenes
It is one or more in dimethanol, decanediol and dodecanediol, further preferred 1,4-butanediol.
Dicarboxylic acids, dicarboxylic acids acid anhydrides or dicarboxylic esters used in polyester polyol preparation of the present invention are
It is one or more in aliphatic and aromatic dicarboxylate or dicarboxylic acids acid anhydrides or dicarboxylic esters;Preferably have 4 to 15
It is one or more in the dicarboxylic acids of a carbon atom, dicarboxylic acids acid anhydrides or dicarboxylic esters, more preferably phthalic acid, benzene
Dicarboxylic acid anhydride, repefral, dimethyl terephthalate (DMT), succinic acid, glutaric acid, adipic acid, pimelic acid, pungent two
Acid, azelaic acid, decanedioic acid, dodecanedioic acid, M-phthalic acid, terephthalic acid (TPA), cyclohexyl dicarboxylic acid, phthalic anhydride and four
It is one or more in hydrogen phthalic anhydride;Further preferably adipic acid, phthalic anhydride and tetrahydrophthalic acid
It is one or more in acid anhydride.
In the preparation process of polyester polyol of the present invention, the dihydric alcohol and dicarboxylic acids, dicarboxylic acids acid anhydrides or
The molar ratio of dicarboxylic esters is preferably 1.0-3.0, more preferable 1.02-2.0.
Poly-lactone polyol of the present invention is preferably polycaprolactone polyol, is existed by 6-caprolactone monomer and initiator
It is prepared under catalyst initiation.The number-average molecular weight (Mn) of the polycaprolactone polyol is preferably 500-3000, more
Preferably 1000-2000.
Used initiator in prepared by poly-lactone polyol of the present invention is glycol, diamines, hydramine and polyalcohol
In one or more, preferably ethylene glycol, 1,2-PD, 1,3-PD, diethylene glycol, 1,3-BDO, Isosorbide-5-Nitrae-fourth
Glycol, 1,5- pentanediols, neopentyl glycol, 1,6-HD, 1,4- cyclohexanediols, trimethylolpropane, pentaerythrite, 3,3 '-
It is one or more in two chloro- 4,4 '-diaminodiphenylmethane, diethyl toluene diamine, monoethanolamine and diethanol amine;It is more excellent
Be selected as ethylene glycol, 1,4- butanediols, neopentyl glycol, diethylene glycol, trimethylolpropane (TMP) and one kind in pentaerythrite or
It is a variety of.
Phosgenation has can be used in polycarbonate polyol of the present invention, carbon dioxide adjusts copolymerization method, cyclic carbonate
Ring-opening polymerisation method or ester-interchange method synthesis obtain.
Polycarbonate polyol of the present invention preferably carries out ester exchange reaction synthesis by dihydric alcohol and carbonic ester.
During ester-interchange method polycarbonate synthesis polyalcohol of the present invention, the dihydric alcohol is preferably 1,2- second two
It is one or more in alcohol, 1,4- butanediols (BDO), 1,5- pentanediols (PDO) and 1,6-HD (HDO);More preferably 1,
4- butanediols (BDO) and/or 1,5- pentanediols (PDO).The carbonic ester is preferably dimethyl carbonate and diethyl carbonate;It is more excellent
It is selected as dimethyl carbonate.
The number-average molecular weight (Mn) of polycarbonate polyol of the present invention is 500-4000, preferably 1000-3000.
Polyether polyol of the present invention is to be reacted by initiator with the epoxide containing 2 to 6 carbon atoms, is prepared
Obtained polyether polyol.
The number-average molecular weight (Mn) of polyether polyol of the present invention is 500 to 10000, preferably 700-4000.
The initiator used in polyether polyol preparation process of the present invention is small molecule polyol, small molecule polyamine
With it is one or more in small molecule hydramine;The initiator preferably is selected from water, propylene glycol, glycerine, trimethylolpropane, ethylenediamine
It is one or more in pentaerythrite, xylitol, triethylene diamine, sorbierite, ethylene glycol, bisphenol-A and toluenediamine;More preferably
It is one or more in water, propylene glycol and glycerine.
The epoxide used in polyether polyol preparation process of the present invention is preferably ethylene oxide, propylene oxide
With it is one or more in tetrahydrofuran (THF).
Polyether polyol of the present invention preferably is selected from polyethylene glycol, the propylene oxide that ethylene oxide is prepared with glycol reaction
The polypropylene glycol prepared is reacted with propylene glycol or water reacts the polytetramethylene ether diol prepared with tetrahydrofuran (THF)
(PTMEG), the reaction product copolyether of THF and ethylene oxide or THF and propylene oxide;Preferred polyether polyol is poly- four
Methylene ether glycol (PTMEG).
The molar ratio of polyisocyanates and polyalcohol of the present invention is 0.95-1.10, preferably 0.96-1.02.
Chain extender of the present invention is one or more in the glycol with 2 to 10 carbon atoms, preferably ethylene glycol,
Diethylene glycol, propylene glycol, dipropylene glycol, 1,4- butanediols, 1,6-HD, 1,3 butylene glycol, 1,5- pentanediols, 1,4- hexamethylenes
One or more, further preferred 1,4-butanediol in glycol, quinhydrones two (ethoxy) ether and neopentyl glycol.
The dosage of chain extender of the present invention is the 3%-25% based on polyisocyanates Yu polyalcohol gross mass, preferably
5%-20%.
The present invention improves the contraction problem and stability of expanded particle by introducing thermoplastic resin polymer, is shunk
Smaller, the preferable expanded particle of stability is substantially reduced the stable density of expanded particle.
Thermoplastic resin polymer of the present invention is selected from thermoplastic polyester elastomer, low melting polyester polymer, gathers
Butylene terephthalate (PBT), polyamide thermoplastic polymer, polyethylene, polypropylene, one kind in polystyrene or more
Kind, preferred thermoplastic polyesters elastomer, polybutylene terephthalate (PBT), polypropylene and one kind or more in polystyrene
Kind.
Thermoplastic polyester elastomer of the present invention is preferably derived from phthalic acid or phthalic acid ester, at least one are polynary
The reaction of alcohol and at least one chain extender.Wherein the selection of polyalcohol and chain extender is the same as aforementioned preparation thermoplastic polyurethane elastomer
Polyalcohol and chain extender.Thermoplastic polyester elastomer preferably fusing point of the present invention is 170-230 DEG C, more preferable 190-220
℃。
Low melting polyester polymer of the present invention is preferably derived from former with carbon based on terephthalic acid (TPA) and ethylene glycol
The small molecule binary acid of subnumber 2~20, the polyethylene terephthalate copolymer of the small molecule dihydric alcohol or combination object reaction of carbon atom number 2~20
Object.The low melting polyester polymer preferably fusing point is 120-240 DEG C, more preferable 185-220 DEG C.
Polyamide thermoplastic polymer of the present invention is the group of fatty polyamide, semiaromatic polyamide composition or both
Close object, preferred fat polyamide.Preferably, polyamide thermoplastic polymer of the present invention be selected from PA6, PA510,
PA512、PA69、PA610、PA612、PA613、PA615、PA1010、PA1012、PA7、PA8、PA9、PA11、PA12、PA13、
It is one or more in PA1212 and PA1313, preferably PA6, PA69, PA610, PA612, PA1010, PA1012, PA13 and
It is one or more in PA1212, it is one or more in further preferred PA6, PA1010 and PA1012.
Preferably, the fusing point of polyamide thermoplastic polymer of the present invention is 180-240 DEG C, preferably 190-220 DEG C.
Preferably, the inherent viscosity of polybutylene terephthalate (PBT) of the present invention is 0.55-1.5dl/g, excellent
Select 0.8-1.0dl/g.
Polyethylene of the present invention is in high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene
It is one or more, preferred high density polyethylene (HDPE);It is common that the polypropylene is selected from homopolypropylene, atactic copolymerized polypropene, block
It is one or more in poly- polypropylene, preferred atactic copolymerized polypropene;The polystyrene be selected from general purpose polystyrene and/or
High impact polystyrene, preferred generic polystyrene.
Compatilizer of the present invention is selected from ethylene-octene copolymer (POE) grafted maleic anhydride polymer, polyethylene
(HDPE, LDPE) grafted maleic anhydride polymer, polypropylene (PP) grafted maleic anhydride polymer, ethylene propylene diene rubber (EPDM)
Grafted maleic anhydride polymer, hydrogenated styrene-butadiene-styrene block copolymer (SEBS) grafted maleic anhydride polymerization
Object, styrene-butadiene-styrene block copolymer (SBS) grafted maleic anhydride polymer and polystyrene (PS) grafting
It is one or more in maleic anhydride polymer, optimal ethylene-octene copolymer (POE) grafted maleic anhydride polymer, poly- second
It is one or more in alkene (PE) grafted maleic anhydride polymer, ethylene propylene diene rubber (EPDM) grafted maleic anhydride polymer.
Preferably, in compatilizer of the present invention the content of maleic anhydride for 0.5-5wt%, preferably 0.8-1.5wt%,
Based on compatilizer quality meter.
Foaming nucleation agent of the present invention is calcium carbonate, talcum powder, silica, zeolite, montmorillonite, carbon black, kaolinite
It is one or more in soil, wollastonite, diatomite, mica sheet and titanium dioxide;It is preferred that calcium carbonate, talcum powder, montmorillonite and kaolinite
It is one or more in soil;Its average particle diameter size is 10nm-10um, preferably 50nm-5um.
The density of extrusion foaming thermoplastic polyurethane elastomer particle of the present invention is between 0.06-0.4g/cm3, bubble
Pore size is between 100-300um.
The preparation method of extrusion foaming thermoplastic polyurethane elastomer particle of the present invention comprises the steps of:(1)
Proportionally thermoplastic polyurethane elastomer, thermoplastic resin polymer, compatilizer and foaming nucleation agent are uniformly mixed, passed through
Extrusion equipment melting extrusion wire drawing granulation or underwater cutpellet obtain thermoplastic polyurethane blend alloy particle;
(2) the thermoplastic polyurethane blend alloy particle for obtaining step (1) puts into foaming extrusion equipment, and material is squeezing
Go out fusion plastification in equipment, obtain thermoplastic polyurethane blend alloy melt, the melting temperature is 140-220 DEG C, preferably
160-200℃;
(3) supercritical carbon dioxide is injected into thermoplastic polyurethane blend alloy melt, it is made to be dissolved in melt, it is overcritical
The meter pressure of carbon dioxide is 10-30MPa, preferably 15-25MPa, and the quality of supercritical carbon dioxide is total to for thermoplastic polyurethane
The 1-20%, preferably 5-15% of the golden melt quality of mixing;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, die temperature is 100-160 DEG C, preferably 120-140
℃;Mouth mold meter pressure is 10-30MPa, preferably 15-25MPa;Underwater cutpellet temperature is 5-80 DEG C, preferably 30-60 DEG C;
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Compared with prior art, beneficial effects of the present invention are as follows:
1) using supercritical carbon dioxide as foaming agent, production process environmental protection, preparation process is simple, is easy to industrial metaplasia
Production.
2) introducing of thermoplastic resin polymer improves the ability that expanded material resists deformation, makes the contraction of expanded particle
Problem is obviously improved, and shrinking percentage is low, dimensionally stable, and particle surface light is full, corrugationless.
3) compatilizer improves the compatibility of alloy material, and abscess defect is less, cell morphology even compact, expanded material
Mechanical strength and elasticity it is higher.
4) introducing of foaming nucleation agent improves expanded particle cell morphology regularity, and abscess quantity increases, uniform foam cell
It is fine and close.
Description of the drawings
Fig. 1 is 7 expanded particle section light microscope collection of illustrative plates of embodiment.
Specific embodiment
The present invention is described further with reference to embodiments, and following example is intended only as saying to the present invention
It is bright, it is not used in and limits the scope of the invention.
Exemplary composition described below is being prepared, is using following material:
Thermoplastic polyurethane elastomer:The trade mark:WHT-1560IC, thermoplastic polyester type polyurethane, hardness 60A, factory
Family:Wanhua Chemical Group Co., Ltd..
Thermoplastic polyurethane elastomer:The trade mark:WHT-8185RV, thermoplastic polyether urethane, hardness 85A, factory
Family:Wanhua Chemical Group Co., Ltd..
Thermoplastic polyurethane elastomer:The trade mark:WHT-8190RV, thermoplastic polyether urethane, hardness 90A, factory
Family:Wanhua Chemical Group Co., Ltd..
Polybutylene terephthalate:The trade mark:1200-211L, inherent viscosity 0.8dl/g, manufacturer:Taiwan Changchun
Enterprise group.
Polybutylene terephthalate:The trade mark:1100-211MD, inherent viscosity 1.0dl/g, manufacturer:Taiwan is long
Spring enterprise group.
Thermoplastic polyester elastomer (TPEE):The trade mark:7246, about 220 DEG C of fusing point, manufacturer:It shuts out in the U.S.
Nation.
Thermoplastic polyester elastomer (TPEE):The trade mark:4069, about 190 DEG C of fusing point, manufacturer:It shuts out in the U.S.
Nation.
Nylon 6 (PA6):The trade mark:B30S, fusing point:220 DEG C, manufacturer:Germany is bright to contain chemistry.
Nylon 1012 (PA1012):Fusing point:190 DEG C, manufacturer:Dupont.
High density polyethylene (HDPE):The trade mark:8010, manufacturer:Formosa Plastics.
Atactic copolymerized polypropene:The trade mark:SEP750, manufacturer:Carefree chemistry.
General purpose polystyrene:The trade mark:1441, manufacturer:Total France.
Compatilizer:EPDM-G-MAH, the trade mark:DM-7, maleic anhydride grafting ratio about 0.8wt%, manufacturer:DOW of America
Chemistry.
Compatilizer:POE-G-MAH, the trade mark:8842, maleic anhydride grafting ratio about 1.2wt%, manufacturer:DOW of America
Chemistry.
Compatilizer:HDPE-G-MAH, the trade mark:1040, maleic anhydride grafting ratio about 1.5wt%, manufacturer:The U.S. angstrom gram
Gloomy Mobil.
Foaming nucleation agent (nano-calcium carbonate), the trade mark:NPCC-201, grain size:D50≤10nm, manufacturer:Warner
Nano material Co., Ltd.D50 represents that cumulative particle sizes percentile reaches grain size corresponding when 50%, is commonly used to represent powder
The average grain diameter of body.
Foaming nucleation agent (nano-calcium carbonate), the trade mark:NPCC-501, grain size:D50≤50nm, manufacturer:Warner
Nano material Co., Ltd.
Foaming nucleation agent (talcum powder), the trade mark:SG-95, grain size:D50≤2um, manufacturer:Japanese talcum strain formula
Commercial firm.
Foaming nucleation agent (kaolin), the trade mark:70C, grain size:D50≤5.0um, manufacturer:U.S. KaMin
LLC companies.
Foaming nucleation agent (montmorillonite), the trade mark:1.44P grain size:D50≤10um, manufacturer:NANOCOR is public
Department.
The expanded particle of acquisition investigates abscess according to ASTM D792 test densitys by light microscope or scanning electron microscope
Cross-section morphology determines abscess-size;Expanded particle is prepared by the foaming sample with certain size by steam compression molding,
According to the mechanical strength of 1798 test samples of ISO, according to the resilience performance of 8307 test samples of ISO, surveyed according to ISO 1856
It has a try the Compression Set of sample.
Embodiment 1
(1) according to mass percent, by 90% thermoplastic polyether urethane (8190RV), 9.4% it is poly- to benzene two
Formic acid fourth diester (1200-211L), the talcum powder of 0.5% compatilizer EPDM-G-MAH and 0.1% are uniformly mixed.It will mixing
Good composition existsMelt blending, 175-235 DEG C of blending temperature are carried out in co-rotating twin screw extruder.Through water
Thermoplastic polyurethane blend alloy particle is obtained after lower pelletizing, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 160-200 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 10MPa, dosage
5% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 80 DEG C;Die temperature is
160 DEG C, mouth mold pressure is 10MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 2
(1) according to mass percent, by 82.8% thermoplastic polyether urethane (8190RV), 15% it is poly- to benzene two
Formic acid fourth diester (1100-211MD), nano-calcium carbonate (NPCC-201, the D50 of 2% compatilizer POE-G-MAH and 0.2%
=10nm) it is uniformly mixed.The composition mixed is existedMelt blending is carried out in co-rotating twin screw extruder,
175-235 DEG C of blending temperature.Thermoplastic polyurethane blend alloy particle is obtained after underwater cutpellet, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 170-220 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 15MPa, dosage
10% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 60 DEG C;Die temperature is
140 DEG C, mouth mold pressure is 15MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 3
(1) according to mass percent, by 87.5% thermoplastic polyether urethane (8185RV), 2% thermoplastic poly
Ester elastomer (7246), the talcum powder of 10% compatilizer HDPE-G-MAH and 0.5% is uniformly mixed.It will mixing
Good composition existsMelt blending, 175-230 DEG C of blending temperature are carried out in co-rotating twin screw extruder.Through water
Thermoplastic polyurethane blend alloy particle is obtained after lower pelletizing, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 160-200 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 25MPa, dosage
15% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 30 DEG C;Die temperature is
120 DEG C, mouth mold pressure is 25MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 4
(1) according to mass percent, by 65% thermoplastic polyether urethane (8185RV), 30% thermoplastic polyester
Elastomer (4069), the kaolin of 4.5% compatilizer POE-G-MAH and 0.5% is uniformly mixed.It will mix
Composition existMelt blending, 175-210 DEG C of blending temperature are carried out in co-rotating twin screw extruder.Through underwater
Thermoplastic polyurethane blend alloy particle is obtained after pelletizing, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 150-190 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 30MPa, dosage
20% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 5 DEG C;Die temperature is 100
DEG C, mouth mold pressure is 30MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 5
(1) according to mass percent, by 80% thermoplastic polyester type polyurethane (1560IC), 4.5% nylon 6
(B30S), nano-calcium carbonate (NPCC-501, the D50=50nm) mixing of 15% compatilizer HDPE-G-MAH and 0.5% is equal
It is even.The composition mixed is existedMelt blending, blending temperature 175- are carried out in co-rotating twin screw extruder
230℃.Thermoplastic polyurethane blend alloy particle is obtained after underwater cutpellet, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 140-180 DEG C;
(3) by supercritical carbon dioxide injection of polymer melt, the pressure of supercritical carbon dioxide is 20MPa, and dosage is
The 10% of blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 50 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 6
(1) according to mass percent, by 87% thermoplastic polyester type polyurethane (1560IC), 8% Nylon 1012
(PA1012), the talcum powder of 4% compatilizer EPDM-G-MAH and 1% is uniformly mixed.The composition mixed is existedMelt blending, 175-210 DEG C of blending temperature are carried out in co-rotating twin screw extruder.Through underwater cutpellet, drying
Thermoplastic polyurethane blend alloy particle is obtained afterwards;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 140-180 DEG C;
(3) by supercritical carbon dioxide injection of polymer melt, the pressure of supercritical carbon dioxide is 20MPa, and dosage is
The 8% of blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 25 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 7
(1) according to mass percent, by 85% thermoplastic polyether urethane (8185RV), 10% high-density polyethylene
Alkene (8010), nano-calcium carbonate (NPCC-201, the D50=10nm) mixing of 4% compatilizer HDPE-G-MAH and 1% are equal
It is even.The composition mixed is existedMelt blending, blending temperature 170- are carried out in co-rotating twin screw extruder
200℃.Thermoplastic polyurethane blend alloy particle is obtained after underwater cutpellet, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 160-190 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 20MPa, dosage
18% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 45 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 8
(1) according to mass percent, by 80% thermoplastic polyether urethane (8185RV), 10.5% random copolymerization
Polypropylene (SEP750), the montmorillonite of 4.5% compatilizer POE-G-MAH and 5% are uniformly mixed.The composition that will be mixed
Melt blending, 175-200 DEG C of blending temperature are carried out in co-rotating twin screw extruder.Through underwater cutpellet, do
Thermoplastic polyurethane blend alloy particle is obtained after dry;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 160-190 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 20MPa, dosage
1% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 40 DEG C;Die temperature is
120 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Embodiment 9
(1) according to mass percent, by 84.5% thermoplastic polyester type polyurethane (1560IC), 5% general polyphenyl
Ethylene (1441), the nano-calcium carbonate (NPCC-201, D50=10nm) of 10% compatilizer EPDM-G-MAH and 0.5% are mixed
It closes uniform.The composition mixed is existedMelt blending, blending temperature are carried out in co-rotating twin screw extruder
175-220℃.Thermoplastic polyurethane blend alloy particle is obtained after underwater cutpellet, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 140-180 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 20MPa, dosage
12% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 30 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
Comparative example 1
(1) thermoplastic polyether urethane 8185RV particles are put into foaming extrusion equipment, material is in extrusion equipment
Fusion plastification, the melting temperature are 160-190 DEG C;
(2) supercritical carbon dioxide is injected into 8185RV melts, the pressure of supercritical carbon dioxide is 20MPa, and dosage is
The 18% of 8185RV melt qualities;
(3) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 45 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(4) by expanded particle, drying obtains product at 50-65 DEG C.
Comparative example 2
(1) according to mass percent, by 99% thermoplastic polyether urethane 8185RV particles and 1% nano-sized carbon
Sour calcium (NPCC-201, D50=10nm) puts into foaming extrusion equipment, material fusion plastification in extrusion equipment, the melting
Temperature is 160-190 DEG C;
(2) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 20MPa, dosage
18% for blend alloy melt quality;
(3) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 45 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(4) by expanded particle, drying obtains product at 50-65 DEG C.
Comparative example 3
(1) according to mass percent, by 85% thermoplastic polyether urethane (8185RV), 14% EVA resin
(V6110M, Yangtze petrochemical industry BASF Co., Ltd) and the mixing of 1% nano-calcium carbonate (NPCC-201, D50=10nm) are equal
It is even.The composition mixed is existedMelt blending, blending temperature 175- are carried out in co-rotating twin screw extruder
200℃.Thermoplastic polyurethane blend alloy particle is obtained after underwater cutpellet, drying;
(2) the thermoplastic polyurethane blend alloy particle of acquisition is put into foaming extrusion equipment, material is in extrusion equipment
Middle fusion plastification, obtains thermoplastic polyurethane blend alloy melt, and the melting temperature is 160-190 DEG C;
(3) supercritical carbon dioxide is injected into blend alloy melt, the pressure of supercritical carbon dioxide is 20MPa, dosage
18% for blend alloy melt quality;
(4) expanded particle is obtained by underwater cutpellet after mouth mold foams, underwater cutpellet temperature is 45 DEG C;Die temperature is
100 DEG C, mouth mold pressure is 20MPa.
(5) by expanded particle, drying obtains product at 50-65 DEG C.
The particle to have foamed and sample are subjected to dependence test, specific test result such as table 1:
Table 1
It can be obtained by test result, comparing embodiment 7 and comparative example 1, comparative example 2, under the conditions of same process, thermoplastic resin
The introducing of polymer and compatilizer is substantially reduced the stable density of TPU expanded particles, and shrinking percentage reduces, and surface is more smooth,
Corrugationless.
Comparing embodiment 7 and comparative example 3, identical B, C, D amounts of components and in the case of, this patent alloy system it is initial close
Degree and stable density are significantly lower than the initial density and stable density of the alloy system of existing patent, and drawing due to compatilizer
Enter, the mechanical strength of alloy is better than existing patent system.
The appearance of this patent expanded particle is full, and surface is smooth, corrugationless, but the appearance of existing patent formulation system have it is recessed
Sunken and fold simultaneously for comparative example 3, contains a large amount of and bubble and hole defect in expanded particle.