CN108223377A - air compressor energy-saving control method - Google Patents
air compressor energy-saving control method Download PDFInfo
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- CN108223377A CN108223377A CN201711492383.9A CN201711492383A CN108223377A CN 108223377 A CN108223377 A CN 108223377A CN 201711492383 A CN201711492383 A CN 201711492383A CN 108223377 A CN108223377 A CN 108223377A
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- Prior art keywords
- air compressor
- energy
- compressor machine
- 10min
- data
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/28—Safety arrangements; Monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/19—Temperature
- F04C2270/195—Controlled or regulated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses air compressor energy-saving control methods, include the following steps:The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is converted between the energy saver mode of opening and closing;Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, status inquiry and parameter is facilitated to change, facilitates the centralized management of air compressor machine data.
Description
Technical field
The present invention relates to field of energy-saving technology, specially a kind of air compressor energy-saving control method.
Background technology
Residual heat of air compressor recycling is by absorbing air compressor waste heat cool water heating, without energy consumption.As a kind of new
The efficient waste heat utilization equipment of type, the problems such as being mainly used for solving the living of employee, industrial hot water, because enterprise is inherently existing
With screw-rod air compressor, the function of screw air compressor is only increased, the consumption of the energy is saved for enterprise, it is a large amount of so as to save
Cost.
Screw air compressor operation principle is rotated in cylinder by the be mutually parallel screw rod of engagement of a pair, make rotor tooth socket it
Between air be constantly be generated the variation of periodic volume, air is then delivered to outlet side along rotor axis by suction side, from
And realize air-breathing, compression and the overall process of exhaust of air compressor machine.The air inlet of air compressor machine and gas outlet are located at the two of housing respectively
End, the slot and male rotor tooth of female rotor are driven and rotated by main motors.
The frequent loading and unloading of air compressor machine at present causes supply gas pressure unstable, while air compressor machine frequently adds unloading, right
Electric energy is also greatly to waste, and very big impact is also resulted in power grid.
Invention content
The purpose of the invention is to overcome a kind of above-mentioned insufficient air compressor energy-saving control method of offer.
A kind of air compressor energy-saving control method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is being opened
It is converted between the energy saver mode for opening and closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, in judgement most
Opening time section and shut-in time section in the range of big and minimum number, based on the opening and closing period respective in every 10min
Energy input difference, compare the energy-saving effect of each period in entire 1h.
Further, it is comparing in entire 1h in the energy-saving effect step of each period, by respective in every 10min
The size of the difference for opening and closing the energy input of period is ranked up, and belongs to difference related in the every 10min specified, is shown
Classification energy-saving effect is shown.
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value
Under, the external working temperature of air compressor machine is adjusted
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value
Under, the time span of every 10min is extended or shortened.
Further, communication base station receives the energy input of the air compressor machine measured in per 10min and calculates air compressor machine and determines
Position data, the source data of multiple air compressor machine locating base stations corresponding with air compressor machine long-range main website form sky in air compressor machine long-range main website
The location data group that air compressor machine long-range main website exports is sent to tune by press location data group, communication base station with corresponding energy input
Demodulation module processed, modulation /demodulation module convey air compressor machine location data modulated signal to shared antenna;Alarm transmission module simultaneously
Alarm signal is sent to shared antenna;
Shared antenna by alarm signal and air compressor machine location data modulated signal carry out power combing formed alarm signal with
The mixed signal of air compressor machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to now using block number according to mode by the way of broadcasting
Field operating personnel.
Further, air compressor machine is encoded, air compressor machine is made to be corresponded with its classification energy-saving effect;According to coding pair
The classification energy-saving effect of each air compressor machine carries out fractured operation, and the granularity of the energy input of each air compressor machine is made to meet analysis precision
It is required that the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, the volume of each air compressor machine is controlled
Code shows and hides that accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed with mark and according to catalogue number
It according to details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional demonstration, real-time typing is simultaneously
The heterochromatic mark abnormal show in three-dimensional demonstration, classification energy-saving effect and the corresponding pneumatics of each air compressor machine of directviewing description
Machine encodes;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;Operator makes at the scene
Location navigation is carried out with mobile phone, pending air compressor machine is found in a manner of barcode scanning, submits air compressor machine location data and alarm report
File is accused, related text, image and video elder generation offline cache is uploaded in local, resynchronizes to long-range main website, long-range main website is completed
It handles and feeds back latest data to mobile phone, information is checked for operator;
Segregation of duties of all kinds of site operation personnels in system operation is specified, and is weighed according to segregation of duties batch operation
Limit, the catalogue level of site operation personnel's login system of different duty and authority are different.
Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and
Equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, facilitate status inquiry and
Parameter is changed, and facilitates the centralized management of air compressor machine data.
Specific embodiment
Air compressor energy-saving control method of the present invention is made the following instructions With reference to embodiment.
Embodiment:A kind of air compressor energy-saving control method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is being opened
It is converted between the energy saver mode for opening and closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, in judgement most
Opening time section and shut-in time section in the range of big and minimum number, based on the opening and closing period respective in every 10min
Energy input difference, compare the energy-saving effect of each period in entire 1h.
Further, it is comparing in entire 1h in the energy-saving effect step of each period, by respective in every 10min
The size of the difference for opening and closing the energy input of period is ranked up, and belongs to difference related in the every 10min specified, is shown
Classification energy-saving effect is shown.
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value
Under, the external working temperature of air compressor machine is adjusted
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value
Under, the time span of every 10min is extended or shortened.
Further, communication base station receives the energy input of the air compressor machine measured in per 10min and calculates air compressor machine and determines
Position data, the source data of multiple air compressor machine locating base stations corresponding with air compressor machine long-range main website form sky in air compressor machine long-range main website
The location data group that air compressor machine long-range main website exports is sent to tune by press location data group, communication base station with corresponding energy input
Demodulation module processed, modulation /demodulation module convey air compressor machine location data modulated signal to shared antenna;Alarm transmission module simultaneously
Alarm signal is sent to shared antenna;
Shared antenna by alarm signal and air compressor machine location data modulated signal carry out power combing formed alarm signal with
The mixed signal of air compressor machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to now using block number according to mode by the way of broadcasting
Field operating personnel.
Further, air compressor machine is encoded, air compressor machine is made to be corresponded with its classification energy-saving effect;According to coding pair
The classification energy-saving effect of each air compressor machine carries out fractured operation, and the granularity of the energy input of each air compressor machine is made to meet analysis precision
It is required that the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, the volume of each air compressor machine is controlled
Code shows and hides that accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed with mark and according to catalogue number
It according to details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional demonstration, real-time typing is simultaneously
The heterochromatic mark abnormal show in three-dimensional demonstration, classification energy-saving effect and the corresponding pneumatics of each air compressor machine of directviewing description
Machine encodes;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;Operator makes at the scene
Location navigation is carried out with mobile phone, pending air compressor machine is found in a manner of barcode scanning, submits air compressor machine location data and alarm report
File is accused, related text, image and video elder generation offline cache is uploaded in local, resynchronizes to long-range main website, long-range main website is completed
It handles and feeds back latest data to mobile phone, information is checked for operator;
Segregation of duties of all kinds of site operation personnels in system operation is specified, and is weighed according to segregation of duties batch operation
Limit, the catalogue level of site operation personnel's login system of different duty and authority are different.
Claims (6)
1. a kind of air compressor energy-saving control method, it is characterised in that:This method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, open and
It is converted between the energy saver mode of closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, judgement it is maximum and
Opening time section and shut-in time section in the range of minimum number, based on the energy for opening and closing the period respective in every 10min
The difference of consumption compares the energy-saving effect of each period in entire 1h.
2. air compressor energy-saving control method according to claim 1, which is characterized in that comparing each period in entire 1h
Energy-saving effect step in, pass through in every 10min it is respective open and close the period energy input size of the difference carry out
Sequence, belongs to difference related in the every 10min specified, shows classification energy-saving effect.
3. air compressor energy-saving control method according to claim 2, which is characterized in that in 1h, with the unlatching of every 10min
With close the period ratio or quantity below threshold value in the case of, the external working temperature of air compressor machine is adjusted
4. air compressor energy-saving control method according to claim 3, which is characterized in that in 1h, with the unlatching of every 10min
With close the period ratio or quantity below threshold value in the case of, the time span of every 10min is extended or is shortened.
5. air compressor energy-saving control method according to claim 4, which is characterized in that communication base station is received in per 10min
The energy input of the air compressor machine measured simultaneously calculates air compressor machine location data, multiple pneumatics corresponding with air compressor machine long-range main website
The source data of machine locating base station forms air compressor machine location data group in air compressor machine long-range main website, and communication base station remotely leads air compressor machine
The location data group exported of standing is sent to modulation /demodulation module with corresponding energy input, and modulation /demodulation module is conveyed to shared antenna
Air compressor machine location data modulated signal;Alarm transmission module sends alarm signal to shared antenna simultaneously;
Alarm signal and air compressor machine location data modulated signal are carried out power combing and form alarm signal and pneumatics by shared antenna
The mixed signal of machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to live behaviour using block number according to mode by the way of broadcasting
Make personnel.
6. air compressor energy-saving control method according to claim 5, which is characterized in that encoded to air compressor machine, make sky
Press is corresponded with its classification energy-saving effect;
Fractured operation is carried out to the classification energy-saving effect of each air compressor machine according to coding, makes the particle of the energy input of each air compressor machine
Degree meets analysis precision requirement, and the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, and controls
The coding of each air compressor machine shows that with hiding accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed and mark
It notes and according to catalogue data details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional
Demonstration, real-time typing and the heterochromatic mark abnormal show in three-dimensional demonstration, the classification of each air compressor machine of directviewing description is energy saving
Effect is encoded with corresponding air compressor machine;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;
Operator carries out location navigation using mobile phone at the scene, and pending air compressor machine is found in a manner of barcode scanning, submits pneumatics
Machine location data and alarm report file, upload related text, image and video elder generation offline cache in local, resynchronize to long-range
Main website, long-range main website are completed to handle and feed back latest data to mobile phone, and information is checked for operator;
Specify segregation of duties of all kinds of site operation personnels in system operation, and according to segregation of duties batch operation permission, no
It is different with the catalogue level of site operation personnel's login system of duty and authority.
Priority Applications (1)
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CN201711492383.9A CN108223377A (en) | 2017-12-30 | 2017-12-30 | air compressor energy-saving control method |
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CN201711492383.9A CN108223377A (en) | 2017-12-30 | 2017-12-30 | air compressor energy-saving control method |
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CN108223377A true CN108223377A (en) | 2018-06-29 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020071769A1 (en) * | 2000-09-20 | 2002-06-13 | Kazuya Kanazaki | Screw compressor system and operating method thereof |
US6474085B2 (en) * | 2001-02-27 | 2002-11-05 | Masaki Uno | Refrigerating apparatus |
CN101782258A (en) * | 2009-01-19 | 2010-07-21 | 中华电信股份有限公司 | Energy-saving method for air conditioner |
CN201934297U (en) * | 2011-02-24 | 2011-08-17 | 郑州大学 | Unit energy consumption monitoring system for air compression station |
CN106796044A (en) * | 2014-10-10 | 2017-05-31 | 三菱电机株式会社 | Energy-saving diagnostic device, energy-saving diagnostic method and program |
-
2017
- 2017-12-30 CN CN201711492383.9A patent/CN108223377A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020071769A1 (en) * | 2000-09-20 | 2002-06-13 | Kazuya Kanazaki | Screw compressor system and operating method thereof |
US6474085B2 (en) * | 2001-02-27 | 2002-11-05 | Masaki Uno | Refrigerating apparatus |
CN101782258A (en) * | 2009-01-19 | 2010-07-21 | 中华电信股份有限公司 | Energy-saving method for air conditioner |
CN201934297U (en) * | 2011-02-24 | 2011-08-17 | 郑州大学 | Unit energy consumption monitoring system for air compression station |
CN106796044A (en) * | 2014-10-10 | 2017-05-31 | 三菱电机株式会社 | Energy-saving diagnostic device, energy-saving diagnostic method and program |
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Application publication date: 20180629 |
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