CN108223377A - air compressor energy-saving control method - Google Patents

air compressor energy-saving control method Download PDF

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Publication number
CN108223377A
CN108223377A CN201711492383.9A CN201711492383A CN108223377A CN 108223377 A CN108223377 A CN 108223377A CN 201711492383 A CN201711492383 A CN 201711492383A CN 108223377 A CN108223377 A CN 108223377A
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CN
China
Prior art keywords
air compressor
energy
compressor machine
10min
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711492383.9A
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Chinese (zh)
Inventor
何福成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Golden Male Energy Saving Polytron Technologies Inc
Original Assignee
Hubei Golden Male Energy Saving Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Golden Male Energy Saving Polytron Technologies Inc filed Critical Hubei Golden Male Energy Saving Polytron Technologies Inc
Priority to CN201711492383.9A priority Critical patent/CN108223377A/en
Publication of CN108223377A publication Critical patent/CN108223377A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/28Safety arrangements; Monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/19Temperature
    • F04C2270/195Controlled or regulated

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses air compressor energy-saving control methods, include the following steps:The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is converted between the energy saver mode of opening and closing;Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, status inquiry and parameter is facilitated to change, facilitates the centralized management of air compressor machine data.

Description

Air compressor energy-saving control method
Technical field
The present invention relates to field of energy-saving technology, specially a kind of air compressor energy-saving control method.
Background technology
Residual heat of air compressor recycling is by absorbing air compressor waste heat cool water heating, without energy consumption.As a kind of new The efficient waste heat utilization equipment of type, the problems such as being mainly used for solving the living of employee, industrial hot water, because enterprise is inherently existing With screw-rod air compressor, the function of screw air compressor is only increased, the consumption of the energy is saved for enterprise, it is a large amount of so as to save Cost.
Screw air compressor operation principle is rotated in cylinder by the be mutually parallel screw rod of engagement of a pair, make rotor tooth socket it Between air be constantly be generated the variation of periodic volume, air is then delivered to outlet side along rotor axis by suction side, from And realize air-breathing, compression and the overall process of exhaust of air compressor machine.The air inlet of air compressor machine and gas outlet are located at the two of housing respectively End, the slot and male rotor tooth of female rotor are driven and rotated by main motors.
The frequent loading and unloading of air compressor machine at present causes supply gas pressure unstable, while air compressor machine frequently adds unloading, right Electric energy is also greatly to waste, and very big impact is also resulted in power grid.
Invention content
The purpose of the invention is to overcome a kind of above-mentioned insufficient air compressor energy-saving control method of offer.
A kind of air compressor energy-saving control method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is being opened It is converted between the energy saver mode for opening and closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, in judgement most Opening time section and shut-in time section in the range of big and minimum number, based on the opening and closing period respective in every 10min Energy input difference, compare the energy-saving effect of each period in entire 1h.
Further, it is comparing in entire 1h in the energy-saving effect step of each period, by respective in every 10min The size of the difference for opening and closing the energy input of period is ranked up, and belongs to difference related in the every 10min specified, is shown Classification energy-saving effect is shown.
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value Under, the external working temperature of air compressor machine is adjusted
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value Under, the time span of every 10min is extended or shortened.
Further, communication base station receives the energy input of the air compressor machine measured in per 10min and calculates air compressor machine and determines Position data, the source data of multiple air compressor machine locating base stations corresponding with air compressor machine long-range main website form sky in air compressor machine long-range main website The location data group that air compressor machine long-range main website exports is sent to tune by press location data group, communication base station with corresponding energy input Demodulation module processed, modulation /demodulation module convey air compressor machine location data modulated signal to shared antenna;Alarm transmission module simultaneously Alarm signal is sent to shared antenna;
Shared antenna by alarm signal and air compressor machine location data modulated signal carry out power combing formed alarm signal with The mixed signal of air compressor machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to now using block number according to mode by the way of broadcasting Field operating personnel.
Further, air compressor machine is encoded, air compressor machine is made to be corresponded with its classification energy-saving effect;According to coding pair The classification energy-saving effect of each air compressor machine carries out fractured operation, and the granularity of the energy input of each air compressor machine is made to meet analysis precision It is required that the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, the volume of each air compressor machine is controlled Code shows and hides that accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed with mark and according to catalogue number It according to details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional demonstration, real-time typing is simultaneously The heterochromatic mark abnormal show in three-dimensional demonstration, classification energy-saving effect and the corresponding pneumatics of each air compressor machine of directviewing description Machine encodes;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;Operator makes at the scene Location navigation is carried out with mobile phone, pending air compressor machine is found in a manner of barcode scanning, submits air compressor machine location data and alarm report File is accused, related text, image and video elder generation offline cache is uploaded in local, resynchronizes to long-range main website, long-range main website is completed It handles and feeds back latest data to mobile phone, information is checked for operator;
Segregation of duties of all kinds of site operation personnels in system operation is specified, and is weighed according to segregation of duties batch operation Limit, the catalogue level of site operation personnel's login system of different duty and authority are different.
Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and Equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, facilitate status inquiry and Parameter is changed, and facilitates the centralized management of air compressor machine data.
Specific embodiment
Air compressor energy-saving control method of the present invention is made the following instructions With reference to embodiment.
Embodiment:A kind of air compressor energy-saving control method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, is being opened It is converted between the energy saver mode for opening and closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, in judgement most Opening time section and shut-in time section in the range of big and minimum number, based on the opening and closing period respective in every 10min Energy input difference, compare the energy-saving effect of each period in entire 1h.
Further, it is comparing in entire 1h in the energy-saving effect step of each period, by respective in every 10min The size of the difference for opening and closing the energy input of period is ranked up, and belongs to difference related in the every 10min specified, is shown Classification energy-saving effect is shown.
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value Under, the external working temperature of air compressor machine is adjusted
Further, in 1h, with situation of the ratio or quantity of the opening and closing period of every 10min below threshold value Under, the time span of every 10min is extended or shortened.
Further, communication base station receives the energy input of the air compressor machine measured in per 10min and calculates air compressor machine and determines Position data, the source data of multiple air compressor machine locating base stations corresponding with air compressor machine long-range main website form sky in air compressor machine long-range main website The location data group that air compressor machine long-range main website exports is sent to tune by press location data group, communication base station with corresponding energy input Demodulation module processed, modulation /demodulation module convey air compressor machine location data modulated signal to shared antenna;Alarm transmission module simultaneously Alarm signal is sent to shared antenna;
Shared antenna by alarm signal and air compressor machine location data modulated signal carry out power combing formed alarm signal with The mixed signal of air compressor machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to now using block number according to mode by the way of broadcasting Field operating personnel.
Further, air compressor machine is encoded, air compressor machine is made to be corresponded with its classification energy-saving effect;According to coding pair The classification energy-saving effect of each air compressor machine carries out fractured operation, and the granularity of the energy input of each air compressor machine is made to meet analysis precision It is required that the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, the volume of each air compressor machine is controlled Code shows and hides that accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed with mark and according to catalogue number It according to details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional demonstration, real-time typing is simultaneously The heterochromatic mark abnormal show in three-dimensional demonstration, classification energy-saving effect and the corresponding pneumatics of each air compressor machine of directviewing description Machine encodes;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;Operator makes at the scene Location navigation is carried out with mobile phone, pending air compressor machine is found in a manner of barcode scanning, submits air compressor machine location data and alarm report File is accused, related text, image and video elder generation offline cache is uploaded in local, resynchronizes to long-range main website, long-range main website is completed It handles and feeds back latest data to mobile phone, information is checked for operator;
Segregation of duties of all kinds of site operation personnels in system operation is specified, and is weighed according to segregation of duties batch operation Limit, the catalogue level of site operation personnel's login system of different duty and authority are different.

Claims (6)

1. a kind of air compressor energy-saving control method, it is characterised in that:This method includes the following steps:
The energy saver mode of air compressor machine is set as opening and closing, in 1h, using every 10min as a base unit, open and It is converted between the energy saver mode of closing;
The energy input of the air compressor machine measured in every 10min records in a storage module as energy consumption data;
Minimum and maximum number is selected in energy consumption data out of every 10min, calculates the difference of minimum and maximum number, judgement it is maximum and Opening time section and shut-in time section in the range of minimum number, based on the energy for opening and closing the period respective in every 10min The difference of consumption compares the energy-saving effect of each period in entire 1h.
2. air compressor energy-saving control method according to claim 1, which is characterized in that comparing each period in entire 1h Energy-saving effect step in, pass through in every 10min it is respective open and close the period energy input size of the difference carry out Sequence, belongs to difference related in the every 10min specified, shows classification energy-saving effect.
3. air compressor energy-saving control method according to claim 2, which is characterized in that in 1h, with the unlatching of every 10min With close the period ratio or quantity below threshold value in the case of, the external working temperature of air compressor machine is adjusted
4. air compressor energy-saving control method according to claim 3, which is characterized in that in 1h, with the unlatching of every 10min With close the period ratio or quantity below threshold value in the case of, the time span of every 10min is extended or is shortened.
5. air compressor energy-saving control method according to claim 4, which is characterized in that communication base station is received in per 10min The energy input of the air compressor machine measured simultaneously calculates air compressor machine location data, multiple pneumatics corresponding with air compressor machine long-range main website The source data of machine locating base station forms air compressor machine location data group in air compressor machine long-range main website, and communication base station remotely leads air compressor machine The location data group exported of standing is sent to modulation /demodulation module with corresponding energy input, and modulation /demodulation module is conveyed to shared antenna Air compressor machine location data modulated signal;Alarm transmission module sends alarm signal to shared antenna simultaneously;
Alarm signal and air compressor machine location data modulated signal are carried out power combing and form alarm signal and pneumatics by shared antenna The mixed signal of machine location data;
The mixed signal of alarm signal and air compressor machine location data is transmitted to live behaviour using block number according to mode by the way of broadcasting Make personnel.
6. air compressor energy-saving control method according to claim 5, which is characterized in that encoded to air compressor machine, make sky Press is corresponded with its classification energy-saving effect;
Fractured operation is carried out to the classification energy-saving effect of each air compressor machine according to coding, makes the particle of the energy input of each air compressor machine Degree meets analysis precision requirement, and the energy input subdivided data of each air compressor machine is loaded on long-range main website and is cached, and controls The coding of each air compressor machine shows that with hiding accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed and mark It notes and according to catalogue data details, is associated with above-mentioned data details and updates as needed, driven with time shaft and build three-dimensional Demonstration, real-time typing and the heterochromatic mark abnormal show in three-dimensional demonstration, the classification of each air compressor machine of directviewing description is energy saving Effect is encoded with corresponding air compressor machine;
Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations;
Operator carries out location navigation using mobile phone at the scene, and pending air compressor machine is found in a manner of barcode scanning, submits pneumatics Machine location data and alarm report file, upload related text, image and video elder generation offline cache in local, resynchronize to long-range Main website, long-range main website are completed to handle and feed back latest data to mobile phone, and information is checked for operator;
Specify segregation of duties of all kinds of site operation personnels in system operation, and according to segregation of duties batch operation permission, no It is different with the catalogue level of site operation personnel's login system of duty and authority.
CN201711492383.9A 2017-12-30 2017-12-30 air compressor energy-saving control method Pending CN108223377A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711492383.9A CN108223377A (en) 2017-12-30 2017-12-30 air compressor energy-saving control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711492383.9A CN108223377A (en) 2017-12-30 2017-12-30 air compressor energy-saving control method

Publications (1)

Publication Number Publication Date
CN108223377A true CN108223377A (en) 2018-06-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711492383.9A Pending CN108223377A (en) 2017-12-30 2017-12-30 air compressor energy-saving control method

Country Status (1)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020071769A1 (en) * 2000-09-20 2002-06-13 Kazuya Kanazaki Screw compressor system and operating method thereof
US6474085B2 (en) * 2001-02-27 2002-11-05 Masaki Uno Refrigerating apparatus
CN101782258A (en) * 2009-01-19 2010-07-21 中华电信股份有限公司 Energy-saving method for air conditioner
CN201934297U (en) * 2011-02-24 2011-08-17 郑州大学 Unit energy consumption monitoring system for air compression station
CN106796044A (en) * 2014-10-10 2017-05-31 三菱电机株式会社 Energy-saving diagnostic device, energy-saving diagnostic method and program

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020071769A1 (en) * 2000-09-20 2002-06-13 Kazuya Kanazaki Screw compressor system and operating method thereof
US6474085B2 (en) * 2001-02-27 2002-11-05 Masaki Uno Refrigerating apparatus
CN101782258A (en) * 2009-01-19 2010-07-21 中华电信股份有限公司 Energy-saving method for air conditioner
CN201934297U (en) * 2011-02-24 2011-08-17 郑州大学 Unit energy consumption monitoring system for air compression station
CN106796044A (en) * 2014-10-10 2017-05-31 三菱电机株式会社 Energy-saving diagnostic device, energy-saving diagnostic method and program

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Application publication date: 20180629

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