CN108214247A - A kind of welding seams of round pipe automatically grinding device - Google Patents
A kind of welding seams of round pipe automatically grinding device Download PDFInfo
- Publication number
- CN108214247A CN108214247A CN201810002091.0A CN201810002091A CN108214247A CN 108214247 A CN108214247 A CN 108214247A CN 201810002091 A CN201810002091 A CN 201810002091A CN 108214247 A CN108214247 A CN 108214247A
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- CN
- China
- Prior art keywords
- grinding device
- polishing
- controller
- gear ring
- welding seams
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of welding seams of round pipe automatically grinding device,Belong to polishing automation equipment field,It is by pipe,Grinding device,Support arm,Controller,Mounting flange,What wide type pneumatic clamper and driving device formed,Mounting flange is fixed with controller,Wide type pneumatic clamper is mounted below controller,Cylinder mounting plate side in driving device is installed on the back side of controller,Opposite side is equipped with thin cylinder,Servo motor is connect by motor fixing seat with thin cylinder,Gear is installed on the main shaft of servo motor,Support arm is installed on the both sides cleft hand of wide type pneumatic clamper,Side cover in grinding device is connect with support arm,Protecgulum is respectively arranged in side cover front and rear sides with rear cover,Rear cover is equipped with rail plate,Semicircle gear ring is installed on by sliding block on rail plate,Spring is installed on the inside of semicircle gear ring,And polishing material is fixed by spring,Pipe is fixed and exposes weld seam whole position.The polishing of the automation of pipe splicing welding joint can be realized by the grinding device.
Description
Technical field
The present invention relates to a kind of welding seams of round pipe automatically grinding devices, are specifically matched using wide type pneumatic clamper with servo motor
Crossed belt moving gear, semicircle gear ring and polishing material belong to polishing automation equipment field to the device of welding seams of round pipe automatically grinding.
Background technology
The splicing of pipe and pipe is general by the way of welding, and the splicing welding joint after welding is rough and there are oxygen
Change skin and welding slag.In order to ensure that the spliced performance of pipe and spraying effect weld seam are polished, and it is more for polishing
Curved pipe splicing welding joint is then more difficult.Manual polishing has the following disadvantages：First, labor intensity is big, efficiency is low
It can not realize extensive operation；Second is that polishing quality is unstable, surface forming is poor；Third, polishing control is inaccurate, it is difficult to be formed
Unified specification.The environment particularly polished is more severe, dust, noise, flying chip air exercise grinder people it is very harmful.
Current existing welding seams of round pipe automatically grinding appliance arrangement function is relatively simple, and precision, adaptability are poor, for more
Curved pipe splicing welding joint is difficult to realize automatically grinding.It is attached using the polishing that six joint industrial robots of finished product are realized
Power control device, accurate positioning device and the displacement device of category cause that equipment cost is higher and efficiency is really relatively low.
Invention content
Against the above deficiency, the present invention provides a kind of welding seams of round pipe automatically grinding devices.
The present invention is achieved by the following technical solutions：A kind of welding seams of round pipe automatically grinding device is by pipe, polishing
What device, support arm, controller, mounting flange, wide type pneumatic clamper and driving device formed, the grinding device includes half knuckle-tooth
Circle, spring, sliding block, rail plate, rear cover, protecgulum, side cover and polishing material, the driving device include cylinder mounting plate,
Thin cylinder, gear, motor fixing seat and servo motor；Mounting flange is fixed with controller, and wide type pneumatic clamper is mounted on controller
In the following, the cylinder mounting plate side in driving device is installed on the back side of controller, opposite side is equipped with thin cylinder, servo electricity
Machine is connect by motor fixing seat with thin cylinder, and gear is installed on the main shaft of servo motor, and support arm is installed on wide type gas
On the both sides cleft hand of pawl, the side cover in grinding device is connect with support arm, and protecgulum is respectively arranged in side cover front and rear sides with rear cover,
Rear cover is equipped with rail plate, and semicircle gear ring is installed on by sliding block on rail plate, and spring is equipped on the inside of semicircle gear ring, and
Polishing material is fixed by spring, pipe is fixed and exposes weld seam whole position.
The wide type cylinder control grinding device opening and closing movement, is held for the weld seam of pipe different location.
The servo motor is accurately controlled the rotation realization of gear and semicircle gear ring, ensures that grinding device is beaten every time
Semicircle gear ring is sitting at folding position when opening.
The thin cylinder drives servo motor to realize the up and down motion of gear, tooth during for avoiding grinding device folding
Take turns double of knuckle-tooth circle interference.
Welding seams of round pipe surface is close in guarantee when the spring realizes polishing material to weld grinding, ensures polishing quality,
Avoid weld seam be uneven cause to polish it is uneven.
The usefulness of the invention is：The device, which uses, standardizes parts, modular mentality of designing, opening and closing type
The polishing that pipe mode is suitable for the especially how curved pipe splicing welding joint of various types pipe is held, and can be by replacing polishing dress
Put polishing of the module realization to the pipe of different-diameter.The grinding device can also be led to by connecting handle available for manual grinding
Controller and six-shaft industrial robot, digital control system and special plane on line are crossed, realizes the automatically grinding of welding seams of round pipe.For how curved circle
Weld seam caused by pipe splicing not in the problem of same level by the combination with six-shaft industrial robot, can realize it is complete from
The weld grinding of dynamicization.Controller can realize the adjustment of weld grinding parameter, and many kinds of parameters is preserved, for different materials
Matter, different welding method weld seam polish.The polishing of the automation of pipe splicing welding joint is realized by the grinding device, is beaten
Mill effect is good, efficient, uniform quality, can realize unattended work by robot, liberate manpower, avoid polishing to people's
Harm.
Description of the drawings
Appearance front view of the attached drawing 1 for the present invention, grinding device structure chart of the attached drawing 2 for the present invention, attached drawing 3 are the present invention
Driving device structure figure.
In figure, 1, pipe, 2, grinding device, 201, semicircle gear ring, 202, spring, 203, sliding block, 204, rail plate,
205th, rear cover, 206, protecgulum, 207, side cover, 208, polishing material, 3, support arm, 4, controller, 5, mounting flange, 6, wide type gas
Pawl, 7, driving device, 701, cylinder mounting plate, 702, thin cylinder, 703, gear, 704, motor fixing seat, 705, servo electricity
Machine.
Specific embodiment
A kind of welding seams of round pipe automatically grinding device is by pipe 1, grinding device 2, support arm 3, controller 4, mounting flange
5th, wide type pneumatic clamper 6 and driving device 7 form, the grinding device 2 include semicircle gear ring 201, spring 202, sliding block 203,
Rail plate 204, rear cover 205, protecgulum 206, side cover 207 and polishing material 208, the driving device 7 are installed including cylinder
Plate 701, thin cylinder 702, gear 703, motor fixing seat 704 and servo motor 705；Mounting flange 5 is fixed with controller 4,
Wide type pneumatic clamper 6 is mounted on controller 4 in the following, 701 side of cylinder mounting plate in driving device 7 is installed on the back side of controller 4,
Opposite side is equipped with thin cylinder 702, and servo motor 705 is connect by motor fixing seat 704 with thin cylinder 702, gear 703
It is installed on the main shaft of servo motor 705, support arm 3 is installed on the both sides cleft hand of wide type pneumatic clamper 6, the side in grinding device 2
Lid 207 is connect with support arm 3, and protecgulum 206 is respectively arranged in 207 front and rear sides of side cover with rear cover 205, and rear cover 205 is equipped with cunning
Dynamic guide rail 204, semicircle gear ring 201 are installed on by sliding block 203 on rail plate 204, and 201 inside of semicircle gear ring is equipped with spring
202, and pass through spring 202 and fix polishing material 208, pipe 1 is fixed and exposes weld seam whole position.
Wide type cylinder 6 control 2 opening and closing movement of grinding device, is held for the weld seam of 1 different location of pipe.
The servo motor 705 is accurately controlled the rotation realization of gear 703 and semicircle gear ring 201, ensures polishing
Semicircle gear ring 201 is sitting at folding position when device 2 is opened every time.
The thin cylinder 702 drives servo motor 705 to realize the up and down motion of gear 703, is filled for avoiding polishing
Gear 703 interferes half knuckle-tooth circle 201 when putting 2 folding.
The spring 202 ensures to be close to 1 face of weld of pipe when realizing polishing material 208 to weld grinding, ensures to beat
Grind quality, avoid rigid contact and weld seam be uneven cause to polish it is uneven.
The device can connect work by artificial handle, six-shaft industrial robot or other numerical control devices.At work, first
The spliced workpiece of multiple pipes is fixed by personnel, fixing tool needs all to expose welding seams of round pipe, and first booting needs
Weld seam can be determined without the opening grinding device 2 of interference by confirming the position of semicircle gear ring 201, wide type pneumatic clamper 6 and gear 703
Behind position, wide type pneumatic clamper 6 is controlled to open grinding device 2 by controller 4, after grinding device 2 is opened, whole device is moved to
On the outside of the weld seam of pipe 1, controller 4 is closed grinding device 2 and clamps pipe 1, and two pieces of semicircle gear rings 201 is closed, slim gas
Cylinder 702 controls entire driving device 7, and gear 703 is made to be engaged with semicircle gear ring 201, realizes and beats under the drive of servo motor 705
The rotation of material 208 is ground, the polishing to weld seam is realized, whole device is made to avoid the rigid contact with workpiece by spring 202, is protected
Nurse's part ensures the uniform of polishing dynamics with device simultaneously, improves polishing precision.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case of spirit, the changes, modifications, replacement and the modification that are carried out to embodiment still fall within protection scope of the present invention it
It is interior.
Claims (5)
1. a kind of welding seams of round pipe automatically grinding device is by pipe, grinding device, support arm, controller, mounting flange, wide type
What pneumatic clamper and driving device formed, it is characterised in that：The grinding device is led including semicircle gear ring, spring, sliding block, slip
Rail, rear cover, protecgulum, side cover and polishing material, the driving device include cylinder mounting plate, thin cylinder, gear, motor
Fixed seat and servo motor；Mounting flange is fixed with controller, and wide type pneumatic clamper is mounted on controller in the following, gas in driving device
Cylinder installing plate side is installed on the back side of controller, and opposite side is equipped with thin cylinder, servo motor by motor fixing seat with
Thin cylinder connects, and gear is installed on the main shaft of servo motor, and support arm is installed on the both sides cleft hand of wide type pneumatic clamper, polishing
Side cover in device is connect with support arm, and protecgulum is respectively arranged in side cover front and rear sides with rear cover, and rear cover is equipped with rail plate,
Semicircle gear ring is installed on by sliding block on rail plate, spring is equipped on the inside of semicircle gear ring, and fix polishing material by spring
Matter, pipe are fixed and expose weld seam whole position.
2. a kind of welding seams of round pipe automatically grinding device as described in claim 1, it is characterised in that：The wide type cylinder control
Grinding device opening and closing movement is held for the weld seam of pipe different location.
3. a kind of welding seams of round pipe automatically grinding device as described in claim 1, it is characterised in that：The servo motor is to tooth
The rotation realization of wheel and semicircle gear ring is accurately controlled, and ensures that semicircle gear ring is sitting at folding position when grinding device is opened every time
It puts.
4. a kind of welding seams of round pipe automatically grinding device as described in claim 1, it is characterised in that：The thin cylinder drives
Servo motor realizes the up and down motion of gear, gear mesh semicircle gear ring interference during for avoiding grinding device folding.
5. a kind of welding seams of round pipe automatically grinding device as described in claim 1, it is characterised in that：The spring realizes polishing
Ensure to be close to welding seams of round pipe surface when material is to weld grinding, ensure polishing quality, weld seam is avoided, which to be uneven, leads to polishing not
Uniformly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810002091.0A CN108214247A (en) | 2018-01-02 | 2018-01-02 | A kind of welding seams of round pipe automatically grinding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810002091.0A CN108214247A (en) | 2018-01-02 | 2018-01-02 | A kind of welding seams of round pipe automatically grinding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108214247A true CN108214247A (en) | 2018-06-29 |
Family
ID=62642370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810002091.0A Pending CN108214247A (en) | 2018-01-02 | 2018-01-02 | A kind of welding seams of round pipe automatically grinding device |
Country Status (1)
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| CN (1) | CN108214247A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994711A (en) * | 2018-08-10 | 2018-12-14 | 陈秉辉 | A kind of electronic product tube welding grinding device |
| CN109278786A (en) * | 2018-11-20 | 2019-01-29 | 湘潭牵引机车厂有限公司 | A kind of fixed grasp device and the electric locomotive with the device |
| CN110421437A (en) * | 2019-09-02 | 2019-11-08 | 福建工程学院 | A kind of semi-automatic Contractile bag cage burr remover |
| CN110919490A (en) * | 2019-12-09 | 2020-03-27 | 陈小风 | Welding post-treatment process for laying connection of long-distance oil pipeline system |
| CN111037193A (en) * | 2019-12-30 | 2020-04-21 | 陈佳佳 | Positioning system for flange welding and welding method |
| CN111469009A (en) * | 2020-04-16 | 2020-07-31 | 广州阳城机械设备有限公司 | Energy-concerving and environment-protective pipe welding seam grinding device |
| CN111922578A (en) * | 2020-05-29 | 2020-11-13 | 西安航天精密机电研究所 | System and method for accurately installing and welding electrode needle and bridge band of sealing body guided by vision |
| CN113649906A (en) * | 2021-10-20 | 2021-11-16 | 邳州利康沃智能康复设备有限公司 | Electronic component machine tool |
| CN113829201A (en) * | 2021-10-08 | 2021-12-24 | 抚顺市特种设备监督检验所 | Grinding machine for pipeline outer wall welding seam and using method thereof |
| CN114273762A (en) * | 2022-01-20 | 2022-04-05 | 成都熊谷加世电器有限公司 | Double-track welding system |
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| CN107470279A (en) * | 2017-09-29 | 2017-12-15 | 曾清民 | A kind of Automatic pipeline cleaner |
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| CN201404196Y (en) * | 2009-05-27 | 2010-02-17 | 杨志彩 | Quartz burner cleaning device |
| CN101934279A (en) * | 2010-08-06 | 2011-01-05 | 沈阳建筑大学 | Helical motion type pipeline surface cleaning mechanical arm |
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| CN203579100U (en) * | 2013-09-30 | 2014-05-07 | 广州有色金属研究院 | Pipeline flash butt welding welded joint external residue removal system |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994711A (en) * | 2018-08-10 | 2018-12-14 | 陈秉辉 | A kind of electronic product tube welding grinding device |
| CN109278786B (en) * | 2018-11-20 | 2023-12-19 | 湘潭牵引机车厂有限公司 | Fixed gripping device and electric locomotive with same |
| CN109278786A (en) * | 2018-11-20 | 2019-01-29 | 湘潭牵引机车厂有限公司 | A kind of fixed grasp device and the electric locomotive with the device |
| CN110421437A (en) * | 2019-09-02 | 2019-11-08 | 福建工程学院 | A kind of semi-automatic Contractile bag cage burr remover |
| CN110919490A (en) * | 2019-12-09 | 2020-03-27 | 陈小风 | Welding post-treatment process for laying connection of long-distance oil pipeline system |
| CN111037193A (en) * | 2019-12-30 | 2020-04-21 | 陈佳佳 | Positioning system for flange welding and welding method |
| CN111037193B (en) * | 2019-12-30 | 2021-10-29 | 创域智能(常熟)网联科技有限公司 | Positioning system for flange welding and welding method |
| CN111469009A (en) * | 2020-04-16 | 2020-07-31 | 广州阳城机械设备有限公司 | Energy-concerving and environment-protective pipe welding seam grinding device |
| CN111469009B (en) * | 2020-04-16 | 2020-11-20 | 广州阳城机械设备有限公司 | Energy-concerving and environment-protective pipe welding seam grinding device |
| CN111922578A (en) * | 2020-05-29 | 2020-11-13 | 西安航天精密机电研究所 | System and method for accurately installing and welding electrode needle and bridge band of sealing body guided by vision |
| CN111922578B (en) * | 2020-05-29 | 2022-05-13 | 西安航天精密机电研究所 | System and method for accurately installing and welding electrode pin and bridge strap of seal body guided by vision |
| CN113829201A (en) * | 2021-10-08 | 2021-12-24 | 抚顺市特种设备监督检验所 | Grinding machine for pipeline outer wall welding seam and using method thereof |
| CN113649906A (en) * | 2021-10-20 | 2021-11-16 | 邳州利康沃智能康复设备有限公司 | Electronic component machine tool |
| CN114273762A (en) * | 2022-01-20 | 2022-04-05 | 成都熊谷加世电器有限公司 | Double-track welding system |
| CN114273762B (en) * | 2022-01-20 | 2023-11-14 | 成都熊谷加世电器有限公司 | Double-track welding system |
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Application publication date: 20180629 |
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