CN108204239A - A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys - Google Patents

A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys Download PDF

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Publication number
CN108204239A
CN108204239A CN201711390325.5A CN201711390325A CN108204239A CN 108204239 A CN108204239 A CN 108204239A CN 201711390325 A CN201711390325 A CN 201711390325A CN 108204239 A CN108204239 A CN 108204239A
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CN
China
Prior art keywords
tank car
concrete
transfer tank
railway tunnel
track railway
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711390325.5A
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Chinese (zh)
Inventor
林春刚
王百泉
陈义得
王纯亮
邹翀
杨成春
黄大为
袁朋飞
孙善辉
李荆
尚伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Tunnel Group Co Ltd CRTG
China Railway Tunnel Stock Co Ltd
CRTG Survey and Design Institute Co Ltd
Original Assignee
China Railway Tunnel Group Co Ltd CRTG
CRTG Survey and Design Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Tunnel Group Co Ltd CRTG, CRTG Survey and Design Institute Co Ltd filed Critical China Railway Tunnel Group Co Ltd CRTG
Priority to CN201711390325.5A priority Critical patent/CN108204239A/en
Publication of CN108204239A publication Critical patent/CN108204239A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys,The transfer tank car includes tank body,Feed inlet,Riding wheel apparatus,Chassis,Traverse displacement unit,Traveling wheel,Electric actuator and discharge port,First pass through that the transfer tank car is dragged near lining template trolley for baffle by traveling wheel and lining template trolley for baffle is had been located at tunnel surrounding construction to be perfused,The discharge port of the transfer tank car is docked with the feeding mouth of pumping machine,And pumping machine is then coupled by pipeline with lining template trolley for baffle,Concrete is injected into tank body by feed inlet after transportation tank car enters at construction and obtains fast storage,By the unlatching of driving motor and passing through the intermeshing of pinion gear and gear wheel makes the concrete injected in tank body not generate solidification phenomenon in tank body injection Concrete,Transfer tank car can rest in single-track railway tunnel and can be according to construction demand continuously to pumping machine delivering concrete for a long time simultaneously,Realize that single-track railway tunnel concrete quickly conveys.

Description

A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys
Technical field
The invention belongs to lining concrete in tunnel technical field of construction, are related to a kind of transfer tank car and realize single-track railway tunnel The method that road concrete quickly conveys.
Background technology
In traditional concrete delivery service, typically from concrete transportation tank car directly to delivery pump feeding, Ran Houzai By delivery pump by concrete pumping to each operation window of formwork jumbo.Since delivery pump accepts the limited volume of concrete, then In addition the process of pump concrete is first to suck a part of concrete in high-voltage tube, simultaneously edge is then ejected from high-voltage tube again Pipeline transport to each operation window of formwork jumbo, this process is complex and the cycle occupied time is also longer so that Transportation tank car can only be gently by concrete conveyance to delivery pump, when this greatly extends stop of the transportation tank car in hole Between, and single-track railway tunnel construction space is narrow and concrete conveying pot car body product is larger so that tunnel traffic goes out for a long time Existing disruption, other process can not synchronize operation, seriously affect construction speed.
In addition using eight cubes of concrete transportation tank cars, it is defeated to complete a vehicle for most of project during lining construction Sending at least needs 20 minutes, and formwork jumbo one recycles lining cutting and pours probably 80 cubes of concrete of needs, in addition other factors Influence, construction of concrete lining entirely cycle lead to single-track railway tunnel interruption of communication nearly 4 hours or so, for fortune quarrel etc. its Its process normal construction, which is brought, to be seriously affected, and it is impacted to eventually lead to construction overall progress.
Invention content
To solve the above problems, realize that single-track railway tunnel concrete quickly conveys the present invention provides a kind of transfer tank car Method, for this method by the setting of transfer tank, preferably resolving single-track railway tunnel construction needs a large amount of concrete to be used for Lining construction problem, while ensure that other process is synchronized progress in tunnel.
For achieving the above object, the present invention adopts the following technical scheme that:
A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys, the transfer tank car include tank body, Feed inlet, riding wheel apparatus, chassis, traverse displacement unit, traveling wheel, electric actuator and discharge port, it is characterized in that:
It is hollow cylinder in the middle part of tank body, left end is hollow short cone, and right end is hollow long cone, tank volume More than transportation tank car volume;Configuration connection has stirring blade in the hollow circuit cylinder body, and the stirring blade is in isogonism logarithm Helix structure;There is funnelform feed inlet in the left end configuration connection of the hollow short cone, in the hollow long circular cone The right end configuration connection of body has discharge port and couples whole circle gear wheel in its large end face;
Chassis is in strip groove-like, and two groups of riding wheel apparatus of connection, every group of support roller dress is respectively configured in the left and right ends above chassis The two pairs of support rollers put are connected in into a determining deviation on roller frame, and the roller frame is then connected in above chassis;The bottom of at The left end connection electric actuator of frame, electric actuator mainly contain retarder, driving motor, pinion gear, the driving motor Couple with the input shaft of the retarder, the output shaft of the retarder couples the pinion gear, and tank body is placed on chassis The two groups of riding wheel apparatus just coupled, the pinion gear are intermeshed with the gear wheel;
The connection of left and right quadrangle has respectively independent traveling wheel below chassis, and nearly middle part connection has sliding rail, the cunning below chassis Connection is equipped with traverse displacement unit on rail, and traverse displacement unit is used to support heavy burden tank body and prevents traveling wheel from shifting;
When single-track railway tunnel is constructed, first pass through traveling wheel and the transfer tank car is dragged near lining template trolley for baffle, at this time Lining template trolley for baffle is had been located at tunnel surrounding construction to be perfused, and then opening traverse displacement unit makes the transfer tank car keep opposite It is fixed, the discharge port of the transfer tank car is docked with the feeding mouth of pumping machine, and pumping machine then passes through pipeline and lining shuttering Trolley couples;Concrete is injected into tank body by feed inlet after transportation tank car enters at construction and obtains fast storage, Subsequent transportation tank car, which is driven out to, ensures the unimpeded of single-track railway tunnel, actually described transfer tank car, pumping machine and lining shuttering Trolley constitutes single-track railway tunnel concrete and quickly conveys production line, and transportation tank car is only according to the storage capacity of tank body inner concrete It is responsible for dispatching;It is injected in Concrete through the unlatching of the driving motor in tank body and passes through the pinion gear and institute Stating the intermeshing of gear wheel makes the concrete injected in tank body not generate solidification phenomenon, while transfer tank car can stop for a long time It stays in single-track railway tunnel and can be according to construction demand continuously to pumping machine delivering concrete, pumping machine will mix again Each operation window that solidifying soil is pumped to lining template trolley for baffle carries out moulded lining operation, realizes that single-track railway tunnel concrete is fast Speed conveying.
Due to using technical solution as described above, the present invention generates following advantageous effect:
1. the structure of transfer tank car can preferably be suitable for single-track railway tunnel concrete lining operation with size, while Have quick storage concrete, synchronous stirring and the effect of synchronous transport concrete.
2. the present invention forms transportation tank car rear, transfer tank car is placed in the middle, the preceding linearity coagulation of concrete pumping machine Native transportation scheme improves the transfer efficiency of each equipment to greatest extent.
3. the transfer tank car of the present invention has quick storage function, after transportation tank car is in place, pass through the fast of transfer tank car Speed stores and can store concrete in tank body completely in 3~5 minutes, shortens concrete transportation tank car and stops in hole Stay the time.
4. the transfer tank car of the present invention also has synchronous transport function simultaneously, pass through concrete pumping machine transfer cask Interior concrete reaches in lining template trolley for baffle as early as possible, cuts down the number of intermediate links and the dead time.
5. the tank structure size of the present invention is long narrow, after transportation tank car is withdrawn outside single-track railway tunnel hole, due to transfer Tank car and the occupied space of concrete pumping machine are small, therefore efficiently solve traffic during previous construction of concrete lining Interruption and obstructing problem.
Description of the drawings
Fig. 1 is the front view structure simplified schematic diagram of transfer tank of the present invention.
Fig. 2 is the cross section active configuration simplified schematic diagram of the present invention.
The concrete that Fig. 3 is the present invention quickly conveys production line simplified schematic diagram.
In above-mentioned figure:1- transfer tank cars;1a- tank bodies;1b- feed inlets;1c- riding wheel apparatus;1d- chassis;1e- is horizontal Moving device;1f- traveling wheels;1g- electric actuators;1h- discharge ports;2- lining template trolley for baffle;3- tunnel surroundings;4- is pumped Send machine;5- transportation tank cars.
Specific embodiment
The present invention is that a kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys, traditional concrete Transport model is directly then to pumping machine concrete conveyance to be sent to lining by concrete pump by pumping machine again by transportation tank car Build each operation window of formwork jumbo.Due to pumping machine storage coagulation unit weight of soil it is limited and it is adjacent twice pump existence time between Every this has resulted in the transportation tank car being previously mentioned in background technology and has rested in tunnel for a long time, causes interruption of communication and obstruction Phenomenon.
In order to solve this problem the present invention, devises a transfer tank car dedicated for massive store concrete, One is together constituted with reference to Fig. 3 transfer tank cars and transportation tank car, pumping machine and single-track tunnel lining template trolley for baffle efficiently Concrete conveyance production line.
Composition in relation to transfer tank car and the side that single-track railway tunnel concrete quickly conveys is realized by transfer tank car Method refers to the technical solution, and described below is the further supplement of the technical solution.
Transportation tank car(5)Slowly drive into single-track railway tunnel hole and parked in the range of designated position, then transfer tank Vehicle is in its traveling wheel(1f)Driving under drive into specified stand, and in traverse displacement unit(1e)Under effect gradually with transportation tank car (5) preferable docking, wherein traverse displacement unit are realized(1e)Workflow can be divided into following four step:
The first step:Operation lifting cylinder rises support base supporting leg;
Second step:Operating traversing oil cylinder makes bottom support base traversing;
Third walks:Operation lifting cylinder falls support base supporting leg, then withdraws and lifts body construction;
4th step:Traversing oil cylinder movement body construction is operated, the operating process is recycled and mating operation can be completed afterwards for several times, is docked Terminate to bear the institute being subject in the transfer tank car course of work effectively by traversing support base, you can form transportation tank car discharge port and exist On, feeding pattern of the transfer tank car feed inlet immediately below it.
Subsequent pumping machine (4) comes to dock with transfer tank in the same way, while by pipeline and lining template trolley for baffle (2) to connecting, when all mating operations all after the completion of, just form the production line of a quick delivering concrete.Due in Turn tank car capacity greatly and can disposably store the concrete that transportation tank car conveying comes, specially ground when being designed along with transfer tank car Itself is studied carefully and has adapted to sexual intercourse with the size of transportation tank car and pumping machine so that the discharge port of transportation tank car and transfer tank car Feed inlet realizes preferable matching adaptability.Therefore transportation tank car can just discharge in a relatively short period of time finishes, then It evacuates to outside hole rapidly, substantially reduces the time of Traffic interruption.Last transfer tank car moves rapidly under traverse displacement unit effect Fig. 2 is seen on the right side of to tunnel, instead of the transportation tank car in traditional mode to pumping machine gradually feeding.Figure it is seen that transfer Tank car and the occupied tunnel cross section space of pumping machine are smaller, and remaining space can smoothly lead to completely for other implements It crosses.When the concrete in transfer tank will be used up, above-mentioned operation operation can be carried out again.

Claims (1)

1. a kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys, the transfer tank car includes tank body (1a), feed inlet (1b), riding wheel apparatus (1c), chassis (1d), traverse displacement unit (1e), traveling wheel (1f), electric actuator (1g) And discharge port (1h), it is characterized in that:
It is hollow cylinder in the middle part of tank body, left end is hollow short cone, and right end is hollow long cone, tank volume More than transportation tank car volume;Configuration connection has stirring blade in the hollow circuit cylinder body, and the stirring blade is in isogonism logarithm Helix structure;There is funnelform feed inlet in the left end configuration connection of the hollow short cone, in the hollow long circular cone The right end configuration connection of body has discharge port and couples whole circle gear wheel in its large end face;
Chassis is in strip groove-like, and two groups of riding wheel apparatus of connection, every group of support roller dress is respectively configured in the left and right ends above chassis The two pairs of support rollers put are connected in into a determining deviation on roller frame, and the roller frame is then connected in above chassis;The bottom of at The left end connection electric actuator of frame, electric actuator mainly contain retarder, driving motor, pinion gear, the driving motor Couple with the input shaft of the retarder, the output shaft of the retarder couples the pinion gear, and tank body is placed on chassis The two groups of riding wheel apparatus just coupled, the pinion gear are intermeshed with the gear wheel;
The connection of left and right quadrangle has respectively independent traveling wheel below chassis, and nearly middle part connection has sliding rail, the cunning below chassis Connection is equipped with traverse displacement unit on rail, and traverse displacement unit is used to support heavy burden tank body and prevents traveling wheel from shifting;
When single-track railway tunnel is constructed, first pass through traveling wheel and the transfer tank car is dragged near lining template trolley for baffle (2), this When lining template trolley for baffle have been located at tunnel surrounding to be perfused (3) construction, then opening traverse displacement unit protects the transfer tank car Hold and be relatively fixed, the discharge port of the transfer tank car is docked with the feeding mouth of pumping machine (4), and pumping machine then by pipeline with Lining template trolley for baffle couples;Concrete is injected into tank body by feed inlet after transportation tank car (5) is at construction and must To fast storage, subsequent transportation tank car, which is driven out to, ensures the unimpeded of single-track railway tunnel, actually described transfer tank car, pumping machine Single-track railway tunnel concrete is constituted with lining template trolley for baffle and quickly conveys production line, and transportation tank car is only according to coagulation in tank body The storage capacity of soil is responsible for dispatching;It injects in Concrete through the unlatching of the driving motor and passes through described in tank body The intermeshing of pinion gear and the gear wheel makes the concrete injected in tank body not generate solidification phenomenon, while transfer tank car can To rest in single-track railway tunnel and can be pumped according to construction demand continuously to pumping machine delivering concrete for a long time It send machine that each operation window of concrete pumping to lining template trolley for baffle is carried out moulded lining operation again, realizes single-track railway tunnel Road concrete quickly conveys.
CN201711390325.5A 2017-12-21 2017-12-21 A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys Pending CN108204239A (en)

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CN201711390325.5A CN108204239A (en) 2017-12-21 2017-12-21 A kind of transfer tank car realizes the method that single-track railway tunnel concrete quickly conveys

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111469277A (en) * 2020-05-18 2020-07-31 李永红 Concrete transfer car (buggy) that prevents to solidify
CN111734446A (en) * 2020-06-16 2020-10-02 中建三局基础设施建设投资有限公司 Concrete transportation method for small-diameter tunnel of narrow working well
CN112660166A (en) * 2021-01-27 2021-04-16 中国水电四局(兰州)机械装备有限公司 Method for transporting double-track concrete tank car in tunnel without occupying track
CN112936600A (en) * 2021-01-26 2021-06-11 重庆方进混凝土有限公司 Concrete pouring method
CN115539071A (en) * 2022-10-24 2022-12-30 中铁隧道局集团有限公司 High-efficiency mucking method for small-section tunnel construction

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Publication number Priority date Publication date Assignee Title
CN2611124Y (en) * 2003-03-19 2004-04-14 姜朴 Concrete mixing transfer vehicle
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CN201357513Y (en) * 2009-03-09 2009-12-09 李宏亮 Front drive steering wheel assembly of concrete mixer
CN201471599U (en) * 2009-08-28 2010-05-19 三一重工股份有限公司 Mixing drum of concrete mixing transportation truck
CN202934698U (en) * 2012-12-10 2013-05-15 江西四通重工机械有限公司 Automatic stirring device of mining concrete transport vehicle
CN203843994U (en) * 2014-05-05 2014-09-24 谢廷胜 Concrete mixer with universal wheels
CN105114104A (en) * 2015-09-11 2015-12-02 常州市国金煤矿机械厂 Wet concrete sprayer unit
CN106949031A (en) * 2017-05-08 2017-07-14 中铁隧道集团有限公司 A kind of twin-tub concrete pump for being adapted to single-track railway tunnel

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2611124Y (en) * 2003-03-19 2004-04-14 姜朴 Concrete mixing transfer vehicle
CN201195352Y (en) * 2008-04-09 2009-02-18 郑州知信机电科技开发有限公司 Novel concrete mixer for coal mine
CN201357513Y (en) * 2009-03-09 2009-12-09 李宏亮 Front drive steering wheel assembly of concrete mixer
CN201471599U (en) * 2009-08-28 2010-05-19 三一重工股份有限公司 Mixing drum of concrete mixing transportation truck
CN202934698U (en) * 2012-12-10 2013-05-15 江西四通重工机械有限公司 Automatic stirring device of mining concrete transport vehicle
CN203843994U (en) * 2014-05-05 2014-09-24 谢廷胜 Concrete mixer with universal wheels
CN105114104A (en) * 2015-09-11 2015-12-02 常州市国金煤矿机械厂 Wet concrete sprayer unit
CN106949031A (en) * 2017-05-08 2017-07-14 中铁隧道集团有限公司 A kind of twin-tub concrete pump for being adapted to single-track railway tunnel

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111469277A (en) * 2020-05-18 2020-07-31 李永红 Concrete transfer car (buggy) that prevents to solidify
CN111734446A (en) * 2020-06-16 2020-10-02 中建三局基础设施建设投资有限公司 Concrete transportation method for small-diameter tunnel of narrow working well
CN112936600A (en) * 2021-01-26 2021-06-11 重庆方进混凝土有限公司 Concrete pouring method
CN112660166A (en) * 2021-01-27 2021-04-16 中国水电四局(兰州)机械装备有限公司 Method for transporting double-track concrete tank car in tunnel without occupying track
CN112660166B (en) * 2021-01-27 2024-04-02 中国水电四局(兰州)机械装备有限公司 Method for transporting double-strand concrete tank truck in tunnel without occupying road
CN115539071A (en) * 2022-10-24 2022-12-30 中铁隧道局集团有限公司 High-efficiency mucking method for small-section tunnel construction

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Application publication date: 20180626

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