CN108196029A - A kind of metal parts defect detecting system and restorative procedure - Google Patents
A kind of metal parts defect detecting system and restorative procedure Download PDFInfo
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- 239000002184 metal Substances 0.000 title claims abstract description 89
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Abstract
The invention discloses a kind of metal parts defect detecting system and restorative procedures, the metal parts defect detecting system includes lossless detection instrument and testing jig, the lossless detection instrument is connected with probe by conducting wire, the testing jig includes bottom plate, the upper surface of the bottom plate is symmetrically arranged with 2 fixed plates, transverse slat is provided between 2 fixed plates, sliding rail is provided on the inside of the transverse slat, operating lever is provided in the sliding rail, the end set of the operating lever has probe holder, it is provided in the fixed plate and operating lever telescoping mechanism connected vertically, metal parts fixed mechanism is provided on the bottom plate.Defect detecting system of the present invention realizes that probe is slided in metal parts surface automatic uniform, without sliding manually, has solved the problems, such as nondestructive testing instrument is troublesome in poeration existing, has influenced and slide uniformity.
Description
Technical field
The present invention relates to metal parts defect detecting technique fields, and in particular to a kind of metal parts defect detecting system and
Restorative procedure.
Background technology
Metal parts in the fabrication process, easily generates External Defect and internal flaw.Internal flaw refers to metal parts
The defects of the defects of internal appearance being caused to influence performance because of defective workmanship or processing error, wear out failure.External Defect
The defects of referring to shape and size.
Either External Defect or internal flaw can all influence the performance of metal parts.Therefore, metal parts
It needs to carry out defects detection before the use, then carries out repair process for defect.
At present, External Defect is mainly detected by range estimation.Lossless defects detection is relied primarily on for internal flaw
Instrument detect, the lossless defects detection instrument can accurately detect defect type (the defects of crackle, thermal process cause etc.) and
The specific location of defect.
Operating personnel's handheld probe slides existing lossless defects detection instrument on metal parts surface in use, hand
It holds operation and not only influences whether the uniformity slided, it is troublesome in poeration.
Meanwhile the existing reparation for defective metal parts easily leads to the internal flaw that cannot effectively repair part, from
And cause the part after repairing that the design requirement of former part is not achieved；The internal organizational structure variation of part and knot of tissue after reparation
There is non-uniform phenomenon in structure, so as to influence repairing effect so that and the rigidity and intensity of the part after reparation are severely impacted,
It influences the service life of part after repairing or even directly scraps；Renovation technique is not fine, it will usually there is hot-spot and
Cause part deformation, so as to influence the dimensional accuracy of part and geometric tolerance, influence the service life of part, it is serious or even go out
Existing part is directly scrapped.
Invention content
The purpose of the present invention is to provide a kind of metal parts defect detecting systems, solve existing nondestructive testing instrument operation fiber crops
It is tired of, influences the problem of sliding uniformity.
In addition, the present invention also provides a kind of restorative procedure based on above-mentioned metal parts defect detecting system, solve existing
Repairing anti-placement causes the internal organizational structure variation of part after repairing and institutional framework the size of non-uniform phenomenon, part occur
The problem of precision and geometric tolerance change.
The present invention is achieved through the following technical solutions：
A kind of metal parts defect detecting system and restorative procedure, including lossless detection instrument and testing jig, the lossless spy
It surveys instrument and probe is connected with by conducting wire, the testing jig includes bottom plate, and the upper surface of the bottom plate is symmetrically arranged with 2 fixations
Plate is provided with transverse slat between 2 fixed plates, sliding rail is provided on the inside of the transverse slat, operating lever, institute are provided in the sliding rail
Stating the end set of operating lever has probe holder, and the probe holder is popped one's head in for fixed, is provided in the fixed plate
With operating lever telescoping mechanism connected vertically, metal parts fixed mechanism is provided on the bottom plate.
The non-destructive testing of existing metal parts is mainly detected by lossless detection instrument, and man-hour manually hand-held is popped one's head in gold
Belong to piece surface and move back and forth the detection realized to metal parts.Man-hour manually hand-held operation is not only troublesome in poeration, but also mobile by hand
It is uneven to be easy to cause detection.
Lossless detection instrument of the present invention is the prior art, is exclusively used in the Inner Defect Testing of metal, the operating lever energy
Enough to move back and forth in sliding rail, the telescoping mechanism can push operating lever moving back and forth in sliding rail, the metal parts
Metal parts is fixed on bottom plate by fixed mechanism, and the transverse slat side opposite with bottom plate is specifically referred on the inside of the transverse slat.
The operation principle of the present invention：Metal parts is fixed on metal parts fixed mechanism, is then fixed on probe
In probe holder, probe is made just to be contacted with the surface of metal parts, operating lever is then pushed in cunning by telescoping mechanism
Move back and forth in rail, rotate metal parts manually, it is ensured that probe slided all surface of metal parts.
By setting metal parts fixed mechanism and probe holder, probe holder is arranged in operating lever the present invention,
Operating lever can be pushed to move back and forth in sliding rail by telescoping mechanism, and then realize that probe is automatic on the surface of metal parts
It slides, and can at the uniform velocity slide, existing nondestructive testing instrument is troublesome in poeration in this way, the present invention solves, it is uniform to influence slip
The problem of property.
Further, metal parts fixed mechanism includes two symmetrically arranged risers, is provided on the inside of the riser
Elastic component, the end set of the elastic component have grip block, and metal parts is fastened between 2 grip blocks.
The cooperation of the elastic component and grip block has certain elasticity, convenient for metal parts is clamped on 2 grip blocks
Between.
Further, sliding slot is provided on bottom plate, the riser is arranged in sliding slot, and elastic component is spring.
The riser can move in sliding slot, metal parts easy to remove, realize probe to different in metal parts table
The detection scanning of position.
Further, sliding rail is T-slot, and the plan vertical of the operating lever is provided with cross bar, and the both ends of the cross bar are set
It is equipped with and slides part with what sliding rail coordinated.
The part that slides can slide in the both ends of T-slot, and stability is good.
Specifically, part is slided as idler wheel or ball.
Further, the side wall of the sliding rail is provided with elastomer, and the elastomer has certain elasticity, the elastomer
It is interference fitted between part with sliding.
The elastomer can be rubber pad.
The elastomer has certain elasticity, and interference fit is realized by mutually extruding between sliding part, can be effective
Avoid the problem that slide part causes operating lever to be shaken, and then improve between probe and metal parts in sliding process
Contact stabilization.
Further, probe holder is clip, and operating lever is telescopic rod.
The telescopic rod is convenient for adjusting the height of probe in the vertical direction, to adapt to the scanning of different-thickness metal parts
Detection improves the convenience and use scope of operation.
Further, it is provided with probe placement slot on lossless detection instrument.
Probe when probe placement slot is used to place idle.
Further, telescoping mechanism is hydraulic cylinder.
The hydraulic cylinder disclosure satisfy that moving back and forth for operating lever.
A kind of restorative procedure based on metal parts defect detecting system, includes the following steps：
1), establish metal parts defect repair scheme database, i.e., it is different the defects of correspond to a recovery scenario；
2) comprehensive scanning, is carried out to metal parts using defect detecting system；
3), Defect Scanning result is compared with the recovery scenario in database；
4), recovery scenario is determining：
If a), database find with the matched recovery scenario of Defect Scanning result, by the recovery scenario in data just
Row is repaired；
If b), not database find with the matched recovery scenario of Defect Scanning result, first look for immediate reparation side
Case carries out simulation reparation, and the design requirement for repairing result and metal parts is carried out frequently pair, if met the requirements, by most connecing
Near recovery scenario is repaired；If undesirable, process program adjustment is carried out, and finally determine to repair according to comparison result
Compound case；
5), according to determining recovery scenario, by system-computed work station using cloud computing, metal parts reparation is automatically generated
Process data, and the control centre that the input of this data is automatically controlled, accurately control prosthetic appliance by control centre, sternly
Lattice repair metal parts by recovery scenario, until repair process finishes；
6) comprehensive scanning from inside to outside, is carried out again to the metal parts after the completion of reparation, if metal parts is each
Item index meets the requirements, and repairs and completes, such as undesirable, carries out cloud computing processing again, is determined again according to handling result
Recovery scenario, and being repaired again to metal parts is until comprehensive scanning detection confirms to be repaired part and reach requirement
It is accurate；Repair process terminates.
Restorative procedure of the present invention carries out comprehensive scanning, Neng Goujing by using defect detecting system to metal parts
Accurate the defects of determining metal parts type and position, and scanning result is compared with recovery scenario in database, simultaneously
Step is repaired using simulation and finally obtains a kind of recovery scenario that can precisely repair metal parts, to the part after repairing again
Comprehensive scanning is carried out, is then repaired again until part meets the requirements.
The recovery scenario to match can be found using the method for the invention, metal parts can not only be carried out effective
It repairs, and the internal organizational structure variation of part after repairing and institutional framework can be avoided non-uniform phenomenon occur；It can keep away
Exempt from hot-spot occur and cause part deformation, so as to influence the dimensional accuracy of part and geometric tolerance, influence the use of part
It is service life, serious or even part occur and directly scrap.
Further, metal parts is made an overall screening and is cleaned before comprehensive scanning is carried out.
Compared with prior art, the present invention it has the following advantages and advantages：
1st, for the present invention by setting metal parts fixed mechanism and probe holder, probe holder is arranged on operating lever
On, operating lever can be pushed to move back and forth in sliding rail by telescoping mechanism, and then realize probe on the surface of metal parts
It is automatic to slide, and can at the uniform velocity slide, in this way, the present invention solves, existing nondestructive testing instrument is troublesome in poeration, influences slip
The problem of uniformity.
2nd, the recovery scenario to match can be found using the method for the invention, can not only be had to metal parts
Effect is repaired, and the internal organizational structure variation of part after repairing and institutional framework can be avoided non-uniform phenomenon occur；It can
It avoids the occurrence of hot-spot and causes part deformation, so as to influence the dimensional accuracy of part and geometric tolerance, influence making for part
It is serious or even part occur and directly scrap with the service life.
Description of the drawings
Attached drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is the structure diagram of defect detecting system；
Fig. 2 is sliding rail and the structure diagram of operating lever cooperation.
Label and corresponding parts title in attached drawing：
1- lossless detection instrument, 2- conducting wires, 3- probes, 4- testing jigs, 11- probe placement slots, 41- transverse slats, 42- operating levers,
43- probe holders, 44- telescoping mechanisms, 45- fixed plates, 46- grip blocks, 47- risers, 48- sliding slots, 49- bottom plates, 50- elasticity
Part, 51- slide part, 52- sliding rails, 53- cross bars, 54- elastomers.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1：
As shown in Figure 1 and Figure 2, a kind of metal parts defect detecting system and restorative procedure including lossless detection instrument 1 and are surveyed
Frame 4 is tried, the lossless detection instrument 1 is connected with probe 3 by conducting wire 2, and the testing jig 4 includes bottom plate 49, the bottom plate 49
Upper surface is provided with transverse slat 41, the inside setting of the transverse slat 41 between being symmetrically arranged with 2 fixed plates, 45,2 fixed plates 45
There is sliding rail 52, operating lever 42 is provided in the sliding rail, the operating lever 42 can be slided in sliding rail 52, the operating lever 42
End set have a probe holder 43, for the probe holder 43 for fixed probe 3, the probe holder 43 is card
Hoop, be provided in the fixed plate 45 with 42 telescoping mechanism 44 connected vertically of operating lever, the telescoping mechanism 44 is hydraulic cylinder,
Metal parts fixed mechanism is provided on the bottom plate 49, the metal parts fixed mechanism includes two symmetrically arranged risers
47, the inside of the riser 47 is provided with elastic component 50, and the end set of the elastic component 50 has grip block 46, metal parts card
It is located between 2 grip blocks 46.
Embodiment 2：
As shown in Figure 1 and Figure 2, the present embodiment be based on embodiment 1, the sliding rail 52 be T-slot, the top of the operating lever 42
Portion is vertically installed with cross bar 53, and what be provided at both ends with and the sliding rail 52 of the cross bar 53 coordinated slides part 51, described to slide part 51
For idler wheel or ball.
Embodiment 3：
As shown in Figure 1 and Figure 2, the present embodiment is based on embodiment 2, and the side wall of the sliding rail 52 is provided with elastomer 54, described
Elastomer 54 has certain elasticity, and the elastomer 54 and sliding is interference fitted between part 51, and the elastomer 54 is rubber pad.
Embodiment 4：
As shown in Figure 1 and Figure 2, the present embodiment is based on embodiment 1 or embodiment 2, and sliding slot 48 is provided on the bottom plate 49,
The riser 47 is arranged in sliding slot 48；The elastic component 50 is spring；The operating lever 42 is telescopic rod；The lossless detection
Probe placement slot 11 is provided on instrument 1.
A kind of restorative procedure based on any one of embodiment 1 to embodiment 4 metal parts defect detecting system, including
Following steps：
1) metal parts defect repair scheme database, is established；
2) comprehensive scanning, is carried out to metal parts using defect detecting system；
3), Defect Scanning result is compared with the recovery scenario in database；
4), recovery scenario is determining：
If a), database find with the matched recovery scenario of Defect Scanning result, by the recovery scenario in data just
Row is repaired；
If b), not database find with the matched recovery scenario of Defect Scanning result, first look for immediate reparation side
Case carries out simulation reparation, and the design requirement for repairing result and metal parts is carried out frequently pair, if met the requirements, by most connecing
Near recovery scenario is repaired；If undesirable, process program adjustment is carried out, and finally determine to repair according to comparison result
Compound case；
5), according to determining recovery scenario, by system-computed work station using cloud computing, metal parts reparation is automatically generated
Process data, and the control centre that the input of this data is automatically controlled, accurately control prosthetic appliance by control centre, sternly
Lattice repair metal parts by recovery scenario, until repair process finishes；
6) comprehensive scanning from inside to outside, is carried out again to the metal parts after the completion of reparation, if metal parts is each
Item index meets the requirements, and repairs and completes, such as undesirable, carries out cloud computing processing again, is determined again according to handling result
Recovery scenario, and being repaired again to metal parts is until comprehensive scanning detection confirms to be repaired part and reach requirement
It is accurate；Repair process terminates.
Further, metal parts is made an overall screening and is cleaned before comprehensive scanning is carried out.
Above-described specific embodiment has carried out the purpose of the present invention, technical solution and advantageous effect further
It is described in detail, it should be understood that the foregoing is merely the specific embodiment of the present invention, is not intended to limit the present invention
Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (10)
1. a kind of metal parts defect detecting system, which is characterized in that including lossless detection instrument (1) and testing jig (4), the nothing
Damage survey meter (1) is connected with probe (3) by conducting wire (2), and the testing jig (4) includes bottom plate (49), the bottom plate (49)
Upper surface is symmetrically arranged with 2 fixed plates (45), and transverse slat (41) is provided between 2 fixed plates (45), the transverse slat (41)
Inside is provided with sliding rail (52), and operating lever (42) is provided in the sliding rail, and the end set of the operating lever (42) has probe
Fixing piece (43), the probe holder (43) are popped one's head in (3) for fixed, are provided on the fixed plate (45) and operating lever
(42) telescoping mechanism (44) connected vertically is provided with metal parts fixed mechanism on the bottom plate (49).
2. a kind of metal parts defect detecting system according to claim 1, which is characterized in that the metal parts is fixed
Mechanism includes two symmetrically arranged risers (47), and elastic component (50), the elastic component are provided on the inside of the riser (47)
(50) end set has grip block (46), and metal parts is fastened between 2 grip blocks (46).
3. a kind of metal parts defect detecting system according to claim 2, which is characterized in that set on the bottom plate (49)
Sliding slot (48) is equipped with, the riser (47) is arranged in sliding slot (48)；The elastic component (50) is spring.
4. a kind of metal parts defect detecting system according to claim 1, which is characterized in that the sliding rail (52) is T
Shape slot, the plan vertical of the operating lever (42) are provided with cross bar (53), the cross bar (53) be provided at both ends with and sliding rail
(52) what is coordinated slides part (51).
A kind of 5. metal parts defect detecting system according to claim 4, which is characterized in that the side of the sliding rail (52)
Wall is provided with elastomer (54), and the elastomer (54) has certain elasticity, the elastomer (54) and slides between part (51)
Interference fit.
A kind of 6. metal parts defect detecting system according to claim 1, which is characterized in that the probe holder
(43) it is clip, the operating lever (42) is telescopic rod.
A kind of 7. metal parts defect detecting system according to claim 1, which is characterized in that the lossless detection instrument
(1) probe placement slot (11) is provided on.
A kind of 8. metal parts defect detecting system according to claim 1, which is characterized in that the telescoping mechanism (44)
For hydraulic cylinder.
9. a kind of restorative procedure based on any one of the claim 1-8 metal parts defect detecting systems, which is characterized in that
Include the following steps：
1) metal parts defect repair scheme database, is established；
2) comprehensive scanning, is carried out to metal parts using defect detecting system；
3), Defect Scanning result is compared with the recovery scenario in database；
4), recovery scenario is determining：
If a), database find with the matched recovery scenario of Defect Scanning result, just repaiied by the recovery scenario in data
It is multiple；
If b), not database find with the matched recovery scenario of Defect Scanning result, first look for immediate recovery scenario into
Row simulation is repaired, and the design requirement for repairing result and metal parts is carried out frequently pair, if met the requirements, by immediate
Recovery scenario is repaired；If undesirable, process program adjustment is carried out, and finally determine reparation side according to comparison result
Case；
5), according to determining recovery scenario, by system-computed work station using cloud computing, metal parts repair process is automatically generated
Data, and the control centre that the input of this data is automatically controlled, accurately control prosthetic appliance by control centre, are strictly pressed
Recovery scenario repairs metal parts, until repair process finishes；
6) comprehensive scanning from inside to outside, is carried out again to the metal parts after the completion of reparation, if the items of metal parts refer to
Mark meets the requirements, and repairs and completes, such as undesirable, carries out cloud computing processing again, determines to repair again according to handling result
Scheme, and metal parts is repaired again, until comprehensive scanning detection confirms that being repaired part reaches subject to requirement；It repaiies
Multiple process terminates.
10. restorative procedure according to claim 9, which is characterized in that metal parts carries out before comprehensive scanning is carried out
It makes an overall screening and cleans.
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| CN201810175403.8A CN108196029A (en) | 2018-03-02 | 2018-03-02 | A kind of metal parts defect detecting system and restorative procedure |
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| CN201810175403.8A CN108196029A (en) | 2018-03-02 | 2018-03-02 | A kind of metal parts defect detecting system and restorative procedure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830207A (en) * | 2020-07-10 | 2020-10-27 | 中铁一局集团电务工程有限公司 | Detection platform before installation of contact net ratchet |
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