CN108189672A - A kind of integrated manipulator of electric automobile based on functional safety - Google Patents

A kind of integrated manipulator of electric automobile based on functional safety Download PDF

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Publication number
CN108189672A
CN108189672A CN201810029445.0A CN201810029445A CN108189672A CN 108189672 A CN108189672 A CN 108189672A CN 201810029445 A CN201810029445 A CN 201810029445A CN 108189672 A CN108189672 A CN 108189672A
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CN
China
Prior art keywords
main drive
electric machine
machine controller
controller
drive electric
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Granted
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CN201810029445.0A
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Chinese (zh)
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CN108189672B (en
Inventor
王晓文
徐浩
贾雷
宋波
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Chengdu Yajun New Energy Automobile Technology Co Ltd
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Chengdu Yajun New Energy Automobile Technology Co Ltd
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Priority to CN201810029445.0A priority Critical patent/CN108189672B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0084Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to control modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2855Environmental, reliability or burn-in testing
    • G01R31/2856Internal circuit aspects, e.g. built-in test features; Test chips; Measuring material aspects, e.g. electro migration [EM]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Control Of Electric Motors In General (AREA)
  • Control Of Ac Motors In General (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The present invention relates to integration control technology field, and it is an object of the present invention to provide a kind of integrated manipulator of electric automobile based on functional safety that can rapidly enter safe condition.Used technical solution is:A kind of integrated manipulator of electric automobile based on functional safety, including main drive electric machine controller, high voltage power distribution unit and DCDC low-voltage power supply controllers;The main drive electric machine controller setting fault-signal input interface is simultaneously electrically connected with insulation tester and assisted diversion assist controller respectively;The main drive electric machine controller, DCDC low-voltage power supplies controller, insulation tester and assisted diversion assist controller are both provided with main control chip.The present invention can rapidly enter safe condition when electric vehicle breaks down, and improve the safety of driving.

Description

A kind of integrated manipulator of electric automobile based on functional safety
Technical field
The present invention relates to integration control technology fields, and in particular to a kind of electric vehicle integrated control based on functional safety Device.
Background technology
Electric vehicle mostly improves the integration of system using All-in-One integrated form controller, to reduce outside vehicle cloth Line.Majority integrated manipulator is only simple physically to integrate all parts on integration mode at present, integrates Each unit in controller is all connected to external entire car controller by CAN bus, each list inside integrated manipulator There is no too many intersection between member, this can lead to integrated manipulator when performing certain serious error protections, perform the time More than the fault tolerance time of default, i.e. system cannot protect certain catastrophe failures in time.Such as:When auxiliary turns When breaking down to controller or insulation tester, need to first pass through CAN bus notice entire car controller, entire car controller leads to again Crossing CAN bus notifies main drive electric machine controller that main drive electric machine controller is made to enter car-parking model.The error protection of this mode Reaction time is too long, it is impossible in time shut down main drive electric machine controller, there are traffic safety risks.
Invention content
The purpose of the present invention is to provide a kind of electric vehicle collection based on functional safety that can rapidly enter safe condition Into controller.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of integrated manipulator of electric automobile based on functional safety, including main drive electric machine controller, high voltage power distribution unit With DCDC low-voltage power supply controllers;It is described it is main drive electric machine controller setting fault-signal input interface and respectively with Insulation monitoring Instrument and the electrical connection of assisted diversion assist controller;The main drive electric machine controller, DCDC low-voltage power supplies controller, insulation tester Main control chip is both provided with assisted diversion assist controller.
Preferably, the main drive electric machine controller setting three phase separation IGBT.
Preferably, the present invention is also provided with low-tension supply voltage monitoring module.
Preferably, the present invention is also provided with auxiliary detection chip, and the main control chip is both provided with selftest module, described Selftest module carries out self-test by below scheme:1) main control chip self-test and to auxiliary detection chip send self-inspection data;2) it is auxiliary It helps detection chip self-test and receives main control chip data to judge whether main control chip configuration parameter is normal, while by the number of reception It compares to judge whether main control chip self-inspection data is normal according to the data acquired with oneself;3) detection chip is assisted to master control core Piece sends testing result;4) main control chip receives and judges testing result, and testing result is not by entering fault mode, detection then As a result by then normal operation and periodical self-test is carried out, while to auxiliary detection chip sending cycle self-inspection data.
Preferably, the main drive electric machine controller obtains main drive motor position signal by three kinds of paths:A) pass through hardware Decoding chip decodes rotary transformer to obtain hardware decoded digital signal;B) rotary transformer is carried out by main control chip soft Part decodes to obtain software decoded signal;C) position signal obtained by software algorithm progress without position estimation;The main drive electricity The main motor that drives of machine controller control is followed successively by hardware decoded signal, software decoded signal, without position using the priority of position signal Algorithm signal is put, whether normally, simultaneously the main drive electric machine controller judges each path signal by position signal monitoring module It is switched to when the position signal of high priority breaks down using time position signal of level-one priority.
Preferably, the present invention is also provided with the master reference group of monitor current and secondary sensor group, the master reference group It is made of with secondary sensor group three-phase current sensor, the current sensor of the master reference group and the electricity of secondary sensor group The model and Acquisition Circuit of flow sensor differ.
Preferably, the main drive electric machine controller is also provided with Torque test module, the detection of the Torque test module Project includes torque range detection and the detection of torque variation tendency.
Beneficial effects of the present invention embody a concentrated reflection of, the present invention be integrated with DCDC low-voltage power supplies controller, insulation tester, High voltage power distribution unit, assisted diversion assist controller, main drive electric machine controller.It is defeated that main drive electric machine controller is provided with fault-signal Incoming interface when assisted diversion controller or insulation tester break down, can be believed to the main failure for driving electric machine controller immediately Number input interface input low level, main drive electric machine controller can be judged according to main drive motor operating state, quick using subtracting Speed subtracts torque, shuts down the safety measures such as broken height pressure, and system is made to enter safe condition.The present invention loses in generation insulation fault, power-assisted It loses failure and primary processor is not depended on when the catastrophe failure specified with regard to safe condition can be entered, reaction is rapider, pacifies driving It gets better protection entirely.In addition, the present invention is also provided with DCDC low-voltage power supply controllers, it can be to assisted diversion power-assisted control Device processed and main drive electric machine controller carry out low pressure backup power supply, when to main drive electric machine controller and assisted diversion assist controller When the outer low pressure power supply of circuit board power supply surprisingly disconnects, main drive electric machine controller can be immediately switched to directly supply from DCDC low pressure Electric controller takes electricity, while to primary processor reporting fault;This invention ensures that in the case of accident power-off, main drive electric machine controller With the normal operation of assisted diversion assist controller, and then traffic safety has been ensured.
Description of the drawings
The component that Fig. 1 is the present invention forms schematic diagram;
Fig. 2 is the flow chart of selftest module;
Fig. 3 is that main drive electric machine controller obtains the main flow chart for driving motor position signal;
Fig. 4 is the flow chart of master reference group and secondary sensor group monitor current;
Fig. 5 is the work flow diagram of Torque test module.
Specific embodiment
1~5 the present invention is further explained below in conjunction with the accompanying drawings.
A kind of integrated manipulator of electric automobile based on functional safety, including main drive electric machine controller, high voltage power distribution unit With DCDC low-voltage power supply controllers;It is described it is main drive electric machine controller setting fault-signal input interface and respectively with Insulation monitoring Instrument and the electrical connection of assisted diversion assist controller;It should be understood that the power battery of high voltage power distribution unit from electric vehicle is defeated Enter high-voltage electricity, and high-voltage electricity is provided to the external control component of main drive electric machine controller, assisted diversion assist controller etc..It is described Main drive electric machine controller, DCDC low-voltage power supplies controller, insulation tester and assisted diversion assist controller are both provided with master control Chip.It should be understood that when assisted diversion controller or insulation tester break down, it can be immediately to main drive motor control The fault-signal input interface input low level of device, it is main drive electric machine controller can according to it is main drive motor operating state be judged, Quick use slows down, subtracts torque, shuts down the safety measures such as broken height pressure, and system is made to enter safe condition.The present invention is insulating Failure, power-assisted lose failure and primary processor are not depended on when the catastrophe failure specified with regard to that can enter safe condition, and reaction is more fast Speed makes traffic safety get better protection.In addition, DCDC low-voltage power supplies controller can be to assisted diversion assist controller With it is main drive electric machine controller carry out low pressure backup power supply, when to it is main drive electric machine controller and assisted diversion assist controller circuit When the outer low pressure power supply of plate power supply surprisingly disconnects, main drive electric machine controller can be immediately switched to directly from DCDC low-voltage power supply controls Device processed takes electricity;It ensure that the main normal operation for driving electric machine controller and assisted diversion assist controller in the case of accident power-off, into And traffic safety is ensured.
Further, the main drive electric machine controller setting three phase separation IGBT.It should be understood that the present invention is in main drive Electric machine controller sets three phase separation IGBT, when catastrophe failure occurs for system, can quickly cut off triple line, avoids main drive electricity There is locking phenomenon in the short circuit of machine phase line, main drive motor;In addition, when main drive motor during high-speed cruising when breaking down, soon Speed cut-out triple line can prevent the generation of excessively high counter electromotive force, avoid generating excessive brake force, ensured traffic safety.
Further, the present invention is also provided with low-tension supply voltage monitoring module.It should be understood that low-tension supply voltage Monitoring module can be detected each road voltage, when detecting voltage outside range, then independently send out order, disconnect it is corresponding Power supply simultaneously switches off three-phase output, into safe condition so that component to be protected not burnt out by overvoltage.
Further, the present invention is also provided with auxiliary detection chip, and the main control chip is both provided with selftest module, institute It states selftest module and self-test is carried out by below scheme:1) main control chip self-test and to auxiliary detection chip send self-inspection data;2) Auxiliary detection chip self-test simultaneously receives main control chip data to judge whether main control chip configuration parameter is normal, while by reception Whether data compare to judge main control chip and assist the self-inspection data of detection chip normal with the data that oneself is acquired;3) it is auxiliary Detection chip is helped to send testing result to main control chip;4) main control chip receives and judges testing result, and testing result does not pass through Then enter fault mode, testing result is by then normal operation and carries out periodical self-test, while is sent to auxiliary detection chip Periodical self-inspection data.It should be understood that the present invention can carry out self-test when powering on and running, self-test project includes:It is interior Portion's register, power supply, clock, house dog, EEPROM data, FLASH data, RAM data, current sensor position, position pass Sensor position, IGBT driving circuits, main drive machine winding resistance, inductance, output phase shortage, overcurrent, overvoltage, under-voltage, excess temperature, hypervelocity Deng.
Further, the main drive electric machine controller obtains main drive motor position signal by three kinds of paths:A) by hard Part decoding chip decodes rotary transformer to obtain hardware decoded digital signal;B) rotary transformer is carried out by main control chip Software decodes to obtain software decoded signal;C) position signal obtained by software algorithm progress without position estimation;The main drive The main motor that drives of electric machine controller control is followed successively by hardware decoded signal, software decoded signal, nothing using the priority of position signal Position algorithm signal, the main drive electric machine controller judged by position signal monitoring module whether each path signal normal, And it is switched to when the position signal of high priority breaks down using time position signal of level-one priority.It should be understood that It is that main drive electric machine controller acquiescence participates in main drive motor control using the decoded position signal of hardware;When position signal monitors mould When block finds that hardware decoded signal occurs abnormal, then the counting of counter adds one, and order hardware decoding chip is again to rotation Transformer is decoded;When hardware decoded signal is normal, then counter O reset and control program is performed;When the counting of counter During more than 3, then judge that hardware decoding breaks down, sends hardware decoding failure, and be switched to and adopt to external entire car controller Main drive motor is participated in the decoded position signal of software to control;When software decoded signal occurs abnormal, then it is switched to using nothing Position signal that position algorithm obtains participates in main drive motor control, and to external entire car controller send hardware decoding failure and Software decoding failure.When the position signal that no position algorithm obtains occurs abnormal, then catastrophe failure measure is performed, is limited Speed, limited torque or shutdown processing.
Further, the present invention is also provided with the master reference group of monitor current and secondary sensor group, the master reference Group and secondary sensor group are made of three-phase current sensor, current sensor and the secondary sensor group of the master reference group The model and Acquisition Circuit of current sensor differ.It should be understood that the master reference group and secondary sensor of the present invention Group is made of three-phase current sensor, and three sensors form one group, wherein verification of the phase as other two-phase, verify according to It is zero according to for the sum of three-phase current.Secondary sensor group is as redundancy backup, with the model and Acquisition Circuit of master reference group not It together, can anti-locking system common cause failure.Master reference group in the process of running in real time to current signal variation with current range into Row monitoring is immediately switched to secondary sensor group when the monitoring of master reference group occurs abnormal and participates in calculating, to ensure system just Often operation.When the monitoring of secondary sensor group also occurs abnormal, then exclude master reference group and secondary sensor group monitors error Current signal and the current signal progress cross-circulation verification monitored to master reference group and secondary sensor group, if verifying successfully, It then extracts current signal to participate in calculating and report respective sensor failure, if verification failure, system enter safe condition.
Further, the main drive electric machine controller is also provided with Torque test module, the inspection of the Torque test module Survey project includes torque range detection and the detection of torque variation tendency.It should be understood that the main drive electric machine controller detection Whether the range for the torque instruction that entire car controller gives and the main range for driving the torque that electric machine controller calculates feedback are normal, and Judge whether the variation tendency of torque is normal by given torque and feedback torque;Torque range is in advance according to main drive motor External characteristics be configured.When torque range exceeds preset range, then torque is limited, the limits value of torque can root It is dynamically adjusted according to the different rotating speed of main drive motor;Then the set-point, weak by regulating and controlling of weak magnetoelectricity stream and torque current is calculated Magnetoelectricity stream and torque current send torque instruction abnormal failure code to adjust the main torque for driving motor to entire car controller. When torque variation tendency exception, then it is zero to enable weak magnetoelectricity stream and torque current set-point, i.e., torque instruction is also zero, motor control Device processed enters degraded running until stopping, while sends torque variation abnormality error code to entire car controller.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that not Under the premise of the principle and substance of the present invention, many changes and modifications may be made, but these become More protection scope of the present invention is each fallen with modification.

Claims (7)

1. a kind of integrated manipulator of electric automobile based on functional safety, it is characterised in that:Including main drive electric machine controller, high pressure Power distribution unit and DCDC low-voltage power supply controllers;It is described it is main drive electric machine controller setting fault-signal input interface and respectively with Insulation tester and the electrical connection of assisted diversion assist controller;It is described it is main drive electric machine controller, DCDC low-voltage power supplies controller, absolutely Edge detector and assisted diversion assist controller are both provided with main control chip.
2. a kind of integrated manipulator of electric automobile based on functional safety according to claim 1, it is characterised in that:It is described Main drive electric machine controller setting three phase separation IGBT.
3. a kind of integrated manipulator of electric automobile based on functional safety according to claim 2, it is characterised in that:Also wrap Include low-tension supply voltage monitoring module.
4. a kind of integrated manipulator of electric automobile based on functional safety according to claim 3, it is characterised in that:Also wrap Auxiliary detection chip is included, and the main control chip is both provided with selftest module, the selftest module is carried out certainly by below scheme Inspection:1) main control chip self-test and to auxiliary detection chip send self-inspection data;2) it assists detection chip self-test and receives master control core Sheet data with judge main control chip configuration parameter it is whether normal, while by the data of reception and oneself acquisition data compare with Judge whether main control chip self-inspection data is normal;3) auxiliary detection chip sends testing result to main control chip;4) main control chip It receives and judges testing result, for testing result not by then entering fault mode, testing result is by then normal operation and carries out Periodical self-test, at the same to auxiliary detection chip sending cycle self-inspection data.
5. a kind of integrated manipulator of electric automobile based on functional safety according to any one in claim 1 to 4, It is characterized in that:The main drive electric machine controller obtains main drive motor position signal by three kinds of paths:A) core is decoded by hardware Piece decodes rotary transformer to obtain hardware decoded digital signal;B) software decoding is carried out to rotary transformer by main control chip Obtain software decoded signal;C) position signal obtained by software algorithm progress without position estimation;The main drive motor control The main motor that drives of device control is followed successively by hardware decoded signal, software decoded signal, without position algorithm using the priority of position signal Whether signal, the main drive electric machine controller judge each path signal normally and in Gao You by position signal monitoring module The position signal of first grade is switched to when breaking down using time position signal of level-one priority.
6. a kind of integrated manipulator of electric automobile based on functional safety according to claim 5, it is characterised in that:Also wrap The master reference group of monitor current and secondary sensor group are included, the master reference group and secondary sensor group are sensed by three-phase current Device is formed, and the model and Acquisition Circuit of the current sensor of the master reference group and the current sensor of secondary sensor group are not It is identical.
7. a kind of integrated manipulator of electric automobile based on functional safety according to claim 6, it is characterised in that:It is described Main drive electric machine controller is also provided with Torque test module, and the detection project of the Torque test module is detected including torque range It is detected with torque variation tendency.
CN201810029445.0A 2018-01-12 2018-01-12 Electric automobile integrated controller based on function safety Active CN108189672B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108988706A (en) * 2018-07-30 2018-12-11 山东理工大学 A kind of electric car driving permanent magnet synchronous motor rotation change decoding redundant apparatus and control method
CN110045210A (en) * 2019-05-15 2019-07-23 深圳市英威腾电气股份有限公司 Functional safety detection method, device, functional safety module and detection system
CN111267617A (en) * 2020-03-30 2020-06-12 郑州精益达汽车零部件有限公司 Power management system and control method based on five-in-one motor controller
CN111591302A (en) * 2020-06-02 2020-08-28 北京罗克维尔斯科技有限公司 Vehicle control method and device
CN113966492A (en) * 2019-06-24 2022-01-21 日立安斯泰莫株式会社 Vehicle-mounted control device
CN114421841A (en) * 2022-01-19 2022-04-29 上汽通用五菱汽车股份有限公司 Method, apparatus and medium for identifying motor rotation position signal by software decoding

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CN104442444A (en) * 2013-09-18 2015-03-25 比亚迪股份有限公司 Motor control system for electric vehicles and electric vehicle with same
CN204264059U (en) * 2014-08-04 2015-04-15 北京超同步伺服股份有限公司 Five in one electric automobile driving apparatus
CN107148745A (en) * 2014-12-25 2017-09-08 爱信艾达株式会社 Rotary electric machine controller

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JP2005007977A (en) * 2003-06-17 2005-01-13 Toyoda Mach Works Ltd Power steering device for vehicle with multiplex compensation system
CN103427761A (en) * 2012-05-14 2013-12-04 Ls产电株式会社 Motor control apparatus and method of controlling driving of motor by motor control apparatus
CN104442444A (en) * 2013-09-18 2015-03-25 比亚迪股份有限公司 Motor control system for electric vehicles and electric vehicle with same
CN103738198A (en) * 2013-12-18 2014-04-23 奇瑞汽车股份有限公司 Vehicle electrical motor control system with safety monitoring function and monitoring method of vehicle electrical motor control system
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108988706A (en) * 2018-07-30 2018-12-11 山东理工大学 A kind of electric car driving permanent magnet synchronous motor rotation change decoding redundant apparatus and control method
CN110045210A (en) * 2019-05-15 2019-07-23 深圳市英威腾电气股份有限公司 Functional safety detection method, device, functional safety module and detection system
CN113966492A (en) * 2019-06-24 2022-01-21 日立安斯泰莫株式会社 Vehicle-mounted control device
CN111267617A (en) * 2020-03-30 2020-06-12 郑州精益达汽车零部件有限公司 Power management system and control method based on five-in-one motor controller
CN111267617B (en) * 2020-03-30 2023-05-30 郑州智驱科技有限公司 Power management system and control method based on five-in-one motor controller
CN111591302A (en) * 2020-06-02 2020-08-28 北京罗克维尔斯科技有限公司 Vehicle control method and device
CN114421841A (en) * 2022-01-19 2022-04-29 上汽通用五菱汽车股份有限公司 Method, apparatus and medium for identifying motor rotation position signal by software decoding
CN114421841B (en) * 2022-01-19 2024-02-13 上汽通用五菱汽车股份有限公司 Method, device and medium for identifying motor rotation position signal through software decoding

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