CN108189193B - Plate layer-by-layer machining device - Google Patents
Plate layer-by-layer machining device Download PDFInfo
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- CN108189193B CN108189193B CN201711448796.7A CN201711448796A CN108189193B CN 108189193 B CN108189193 B CN 108189193B CN 201711448796 A CN201711448796 A CN 201711448796A CN 108189193 B CN108189193 B CN 108189193B
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- workbench
- hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/14—Distributing or orienting the particles or fibres
- B27N3/143—Orienting the particles or fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0263—Mixing the material with binding agent by spraying the agent on the falling material, e.g. with the material sliding along an inclined surface, using rotating elements or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
Abstract
The invention provides a plate layer-by-layer machining device which comprises a workbench, wherein the upper plane of the workbench is horizontal, the lower part of the workbench is assembled on a track, and the workbench drives the workbench to reciprocate left and right relative to the track through a transmission structure; the upper portion of workstation is equipped with the horizontally nip rolls that can up-and-down motion, the both sides of nip rolls all are equipped with the hopper, spout the glue pipe, hopper internal assembly has the crushed aggregates of wood system, the lower part design of hopper has rectangular shape to be on a parallel with the discharge gate of nip rolls, the ejection of compact position design of discharge gate has the control block, spout the inside highly compressed liquid glue that is equipped with of glue pipe, spout the glue pipe lower part and be equipped with more than two just to the mouth of spouting of workstation. The device can carry out the blowing on the face successive layer, and the suppression is repeated, spouts the glue on treating the suppression crushed aggregates surface simultaneously for timber and sizing material mix production step significantly reduces more evenly, and the sheet material quality of production is higher.
Description
Technical Field
The invention belongs to the technical field of wood processing equipment, and particularly relates to a layer-by-layer processing device for plates.
Background
Wood-made boards are basic materials frequently used in production and life. Conventional timber has defects such as knots, skew grain and formation of growth stress or natural damage. It is now common to use wood-based materials in combination with other chemical bonding materials to produce new composite boards. In the in-process of wood system composite board processing, lay the suppression on the machined surface after need stirring compound material together usually in traditional mode, can't guarantee the inside degree of consistency of composite sheet like this, also hardly guarantee the inside packing density of composite sheet. And traditional composite sheet processingequipment can only suppress in one-way usually, and production efficiency is lower, and the glue of being suppressed in the inside of sheet material is difficult to solidify moreover, and the sheet material needs the setting time longer, needs the producer to carry out the long time to the sheet material in the mill and places. Meanwhile, the thickness of the traditional plate design is usually fixed, and the size range selected by people during purchase is small.
Disclosure of Invention
Aiming at the problems, the invention provides a device for processing the board layer by layer, which can discharge materials on the board layer by layer, repeatedly press the materials and spray glue on the surface of crushed materials to be pressed, so that the mixing of wood and glue materials is more uniform, and the production steps are greatly reduced.
The technical scheme adopted by the invention for solving the technical problems is as follows: the plate layer-by-layer processing device comprises a workbench, the upper plane of which is horizontal, the lower part of the workbench is assembled on a track, and the workbench drives the workbench to reciprocate left and right relative to the track through a transmission structure; the upper portion of workstation is equipped with the horizontally nip rolls that can up-and-down motion, the both sides of nip rolls all are equipped with the hopper, spout the glue pipe, hopper internal assembly has the crushed aggregates of wood system, the lower part design of hopper has rectangular shape to be on a parallel with the discharge gate of nip rolls, the ejection of compact position design of discharge gate has the control block, spout the inside highly compressed liquid glue that is equipped with of glue pipe, spout the glue pipe lower part and be equipped with more than two just to the mouth of spouting of workstation.
Preferably, the hoppers on the left and right of the nip roll are provided with different crushed aggregates.
Preferably, a horizontal cylindrical cavity is designed at the lower part of the hopper, the upper part of the cylindrical cavity is communicated with the interior of the hopper, the discharge port is designed at the lower part of the cylindrical cavity, the control block comprises a rotating shaft assembled at the axial position of the cylindrical cavity, feed plates parallel to the axial line of the cylindrical cavity are uniformly distributed on the rotating shaft, and the shaft end of the rotating shaft extends out of the cylindrical cavity of the hopper and is connected with the power module; the rotating shaft is driven to rotate by the power module, and in the rotating process of the rotating shaft, the outer edge of the feeding plate is assembled with the inner wall of the cylindrical cavity in a sliding friction mode.
Preferably, two sides of the nip roll are respectively provided with a fixed edge, the fixed edges are provided with a through sliding groove, and two ends of the nip roll are assembled in the sliding grooves through connecting shafts. And the connecting shaft of the material pressing roller can be assembled in a vertical sliding mode relative to the sliding groove.
Preferably, a horizontal rack is assembled on the upper part of the track, the lower part of the workbench is assembled on the rack through gears uniformly distributed along the upper part of the rack, and the gears are connected with the transmission structure.
Preferably, the glue in the glue spraying pipe is hot melt glue, and a heating block is assembled in the glue spraying pipe.
Preferably, the nip roll is made of a solid metal material.
Preferably, drying pipes parallel to the nip rolls are respectively designed on two sides of the nip rolls, and gas injection holes for injecting drying gas towards the workbench are designed on the lower portions of the drying pipes.
The invention has the beneficial effects that: the device for processing the board layer by layer mainly uses wooden crushed aggregates to process the composite board, in the processing process, the crushed aggregates used for manufacturing the main material of the composite board are placed in a hopper, the crushed aggregates flow out of a discharge port at the lower part of the hopper onto a workbench, the workbench moves left and right along a track under the drive of a transmission structure, as the discharge port is in a long and thin strip shape, the crushed aggregates can be flatly laid on the workbench, when the crushed aggregates which are flatly laid on the workbench pass through a pressure roller, the crushed aggregates are compacted, when the compacted crushed aggregates pass through the lower part of a glue spraying pipe, the upper parts of the crushed aggregates are uniformly sprayed with glue to form the board, then when the board with the glue passes through the discharge port at the lower part of the hopper, the crushed aggregates are flatly laid on the board again to be bonded with the glue, then the board compresses new crushed aggregates onto the board again through the pressure roller, and then moves along with the board on, and spraying glue, spreading and pressing on the plate again to thicken the plate, and finally achieving the required thickness by repeatedly pressurizing to thicken the plate layer by layer. In the device, because the two sides of the material pressing roller are provided with the material spraying pipes and the hopper structures, the material can be paved through the material spraying pipes and the material hoppers when the workbench moves towards any direction, the working efficiency is higher, different material hoppers can be arranged on the plate material, and the comprehensive performance of the composite plate is improved. Meanwhile, in the production mode, the crushed aggregates paved and glued on each layer are thinner, so that the thickness of the plate is controlled more freely, and the plate with different thicknesses can be produced conveniently. The glue material is sprayed on the surface of each layer of laid plate material, so that the glue and the crushed material are more balanced, and the glue inside the plate material can be quickly dried in the material laying process; so that the composite effect of the plate is better.
Drawings
Fig. 1 is a schematic structural diagram of the front surface of a layer-by-layer plate processing device.
Fig. 2 is a schematic view of a structure in which a nip roll is assembled on a fixed edge.
Detailed Description
The invention is further illustrated by the following examples:
as shown in the embodiment of fig. 1 and 2, the device for processing the plate layer by layer comprises a workbench 1 with a horizontal upper plane, wherein the lower part of the workbench 1 is assembled on a track 2, and the workbench 1 is driven by a transmission structure to reciprocate left and right relative to the track 2; the upper portion of workstation 1 is equipped with the horizontal nip rolls 3 that can up-and-down motion, the both sides of nip rolls 3 all are equipped with hopper 4, spout rubber tube 5, the crushed aggregates of wood system is equipped with to hopper 4 inside, the lower part design of hopper 4 has rectangular shape to be on a parallel with the discharge gate 41 of nip rolls 3, hopper 4 is followed upper portion material loading, is followed the lower part ejection of compact. The discharging position of the discharging port 41 is designed with a control block 42, and the control block 42 is used for controlling the opening and closing of the discharging port 41 in the hopper 4, so as to realize the function of opening and closing the discharging. High-pressure liquid glue is filled in the glue spraying tube 5, and more than two glue spraying openings which are opposite to the workbench 1 are arranged at the lower part of the glue spraying tube 5. And a switch valve is designed in the glue spraying pipe 5 to control the spraying of the glue in the glue spraying pipe 5.
The board layer-by-layer processing device mainly uses wooden crushed aggregates to process composite boards, and the crushed aggregates used for manufacturing main materials of the composite boards are placed in the hopper 4 in the processing process. When the material spreading is started, the crushed materials flow out of a discharge port 41 at the lower part of a hopper 4 to a workbench 1, the workbench 1 moves left and right along a track 2 under the driving of a transmission structure, the discharge port 41 is in a long and thin strip shape, the crushed materials can be flatly spread on the workbench 1, when the crushed materials flatly spread on the workbench 1 pass through a material pressing roller 3, the crushed materials are compacted, when the compacted crushed materials pass through the lower part of a material spraying pipe 5, the upper part of the crushed materials flatly spread on the workbench 1 is uniformly sprayed with a sizing material to form a plate material 7, then the plate material 7 adhered with the sizing material passes through the discharge port 41 at the lower part of the hopper 4, the crushed materials are flatly spread on the plate material 7 again to be adhered with the sizing material, then the plate material 7 presses new crushed materials on the plate material 7 through the material pressing roller 3 again, and then, the sizing material spreading and pressing are again sprayed on the plate material along with the movement of, the required thickness is finally achieved by repeatedly pressurizing the plate materials to thicken layer by layer.
In this embodiment, hopper 4 is located with spouting gluey pipe 5 and using in groups the both sides of nip roll 3, and the hopper 4 of each side is a set of with spouting gluey pipe 5, and when the workstation drove sheet material 7 and moves to hopper 4 from a set of gluey pipe 5, as shown in fig. 1, when workstation 2 drove sheet material 7 from a left side right side, glue was sprayed on spouting gluey pipe 5 to sheet material 7 of left side outer end, then the crushed aggregates fell into on the glue that has just been spouted on sheet material 7 upper portion in the hopper 4 of left side, and the crushed aggregates is adhered on sheet material 7, and the crushed aggregates gets into nip roll 3 along with the sheet material, and this nip roll flattens. By adopting the working mode, the crushed aggregates can be directly adhered to the plate and are not easy to fly, and meanwhile, the material pressing roller 3 is not in contact with the glue, so that the material pressing effect is better.
In the device, because the two sides of the material pressing roller 3 are provided with the structures of the material spraying pipe 5 and the hopper 4, the material can be paved through the material spraying pipe 5 and the hopper 4 when the workbench 1 moves towards any direction, the working efficiency is higher, meanwhile, the two sides of the material pressing roller 3 are provided with different hoppers 4, different crushed materials can be paved on the plate material 7, and the comprehensive performance of the composite plate is improved. Meanwhile, in the production mode, each layer of the laid and glued crushed aggregates is thinner, so that the thickness of the plate 7 is controlled more freely, and the plate 7 with different thicknesses can be produced conveniently. The glue material is sprayed on the surface of each layer of the laid plate material 7, so that the glue and the crushed material are more balanced, and the glue inside the plate material 7 can be dried quickly in the material laying process; so that the composite effect of the plate 7 is better.
In the specific design, as shown in fig. 1, a horizontal cylindrical cavity 43 is designed at the lower part of the hopper 4, the upper part of the cylindrical cavity 43 is communicated with the inside of the hopper 4, the discharge port 41 is designed at the lower part of the cylindrical cavity 43, the control block 42 comprises a rotating shaft assembled at the axis position of the cylindrical cavity 43, feeding plates parallel to the axis of the cylindrical cavity are uniformly distributed on the rotating shaft, and the shaft end of the rotating shaft extends out of the cylindrical cavity of the hopper to be connected with a power module; the pivot is driven by power module and is rotatory, the pivot is at rotatory in-process, the outer fringe of feed plate with cylinder cavity 43 inner wall sliding friction assembly. Thus, the control blocks 42 and the cylindrical cavity 43 form a discharge valve structure, when the control blocks 42 rotate, the feed plates on two adjacent control blocks 42 and the inner wall of the cylindrical cavity form an accommodating space, the volume of the accommodating space is the same, when the accommodating space is communicated with the interior of the hopper, crushed aggregates enter the accommodating space under the action of gravity, when the accommodating space rotates to the lower part along with the control blocks 42, the accommodating space is communicated with the lower part of the hopper 4, and the materials fall onto the plates from the discharge port 41. When the control block 42 is rotated at a constant speed, the laying speed of the scraps on the sheet 7 is constant, so that the hopper 4 lays the sheet 7 uniformly, and each layer formed on the sheet is kept uniform. When the control block 42 stops rotating, the discharging plate of the control block 42 is sealed with the inner wall of the cylindrical cavity 43, so that the feeding stopping function can be realized.
The specific structure of the nip roll 3 is shown in fig. 1 and 2, two sides of the nip roll 3 are respectively designed with a fixed edge 31, a through sliding groove 32 is processed on the fixed edge 31, and two ends of the nip roll 3 are assembled in the sliding groove 32 through a connecting shaft 33. The connecting shaft 33 of the nip roll 3 is slidably assembled up and down with respect to the sliding groove 32. The nip roll 3 is made of a solid metal material. The use of metal material allows the nip rolls 3 to have sufficient weight so that the nip rolls 3 can press the chaff against the sheet material so that the chaff is glued to the sheet material by means of glue. The sliding groove 32 of the fixed edge 31 enables the material pressing roller 3 to conveniently slide up and down, the structure is simple and easy to implement, and meanwhile, as the pressure acting on the plate 7 is equal to the gravity of the material pressing roller 3, in the continuous thickening process of the plate 7, the pressing force provided by the material pressing roller 3 on the plate 7 is unchanged, so that each layer of the plate 7 can be pressed more uniformly. So that the quality of the composite plate formed by the plate material 7 is higher.
In the specific design, as shown in fig. 1, a horizontal rack 21 is assembled on the upper part of the track 2, the lower part of the workbench 1 is assembled on the rack 21 through gears 11 uniformly distributed along the upper part of the rack 21, and the gears 11 are connected with the transmission structure. Gear 11 compresses tightly under the effect of 1 gravity of workstation on the rack 21, when gear 11 was rotatory under transmission structure's the drive, the workstation moved along rack 21, and this kind of transmission structure is simple easy to carry out more, and the motion of workstation is also more accurate simultaneously for composite sheet volume processingquality is higher.
When the glue in the glue spraying tube 5 is hot melt glue, a heating block can be assembled in the glue spraying tube 5. Therefore, the glue entering the glue spraying pipe 5 can be kept in a high-temperature liquid state, and can be quickly condensed on the plate when being sprayed out, so that the processing effect of the plate is ensured.
In the specific design, as shown in fig. 1, drying pipes 6 parallel to the nip rolls 3 are respectively designed on two sides of the nip rolls 3, and the lower parts of the drying pipes 6 are designed with gas injection holes for injecting the drying gas towards the workbench. When the crushed aggregates are pressed on the sheet by the material pressing roller 3, the drying pipe 6 sprays hot air to the surface of the sheet, so that the crushed aggregates can be quickly bonded on the sheet by the glue.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (5)
1. A plate layer-by-layer machining device comprises a workbench (1) with a horizontal upper plane, wherein the lower part of the workbench (1) is assembled on a track (2), and the workbench (1) drives the relative track (2) to reciprocate left and right through a transmission structure; the method is characterized in that: the upper part of the workbench (1) is provided with a horizontal material pressing roller (3) capable of moving up and down, two sides of the material pressing roller (3) are respectively provided with a hopper (4) and a glue spraying pipe (5), wood crushed materials are arranged in the hopper (4), the lower part of the hopper (4) is provided with a strip-shaped discharge port (41) parallel to the material pressing roller (3), a control block (42) is arranged at the discharge position of the discharge port (41), high-pressure liquid glue is arranged in the glue spraying pipe (5), and more than two glue spraying ports facing the workbench (1) are arranged at the lower part of the glue spraying pipe (5); different crushed aggregates are assembled in the hoppers (4) on the left and the right of the material pressing roller (3); a horizontal cylindrical cavity (43) is designed at the lower part of the hopper (4), the upper part of the cylindrical cavity (43) is communicated with the inside of the hopper (4), the discharge hole (41) is designed at the lower part of the cylindrical cavity (43), the control block (42) comprises a rotating shaft assembled at the axial position of the cylindrical cavity (43), feeding plates parallel to the axial line of the cylindrical cavity are uniformly distributed on the rotating shaft, and the shaft end of the rotating shaft extends out of the cylindrical cavity of the hopper to be connected with a power module; the rotating shaft is driven by the power module to rotate, and in the rotating process of the rotating shaft, the outer edge of the material feeding plate is in sliding friction assembly with the inner wall of the cylindrical cavity (43); the two sides of the nip roll (3) are respectively provided with a fixed edge (31), a through sliding groove (32) is machined in the fixed edge (31), the two ends of the nip roll (3) are assembled in the sliding groove (32) through a connecting shaft (33), and the connecting shaft (33) of the nip roll (3) is opposite to the sliding groove (32) and can be assembled in an up-and-down sliding mode.
2. The board layer-by-layer processing device of claim 1, wherein: the upper portion of track (2) is equipped with horizontal rack (21), workstation (1) lower part is in through gear (11) along rack (21) upper portion equipartition the assembly rack (21) on, gear (11) with transmission structure is connected.
3. The board layer-by-layer processing device of claim 1, wherein: the glue in the glue spraying pipe (5) is hot melt glue, and a heating block is assembled in the glue spraying pipe (5).
4. The board layer-by-layer processing device of claim 1, wherein: the nip roll (3) is made of a solid metal material.
5. The board layer-by-layer processing device of claim 1, wherein: and drying pipes (6) parallel to the pressure rolls (3) are respectively designed on two sides of the pressure rolls (3), and air injection holes for injecting drying gas towards the workbench are designed on the lower parts of the drying pipes (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711448796.7A CN108189193B (en) | 2017-12-27 | 2017-12-27 | Plate layer-by-layer machining device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711448796.7A CN108189193B (en) | 2017-12-27 | 2017-12-27 | Plate layer-by-layer machining device |
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| CN108189193A CN108189193A (en) | 2018-06-22 |
| CN108189193B true CN108189193B (en) | 2020-06-16 |
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| CN201711448796.7A Active CN108189193B (en) | 2017-12-27 | 2017-12-27 | Plate layer-by-layer machining device |
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| CN108818875B (en) * | 2018-08-09 | 2020-10-30 | 义乌市牛尔科技有限公司 | Processing tool for synthetic wood board |
| CN109483994A (en) * | 2019-01-11 | 2019-03-19 | 万华禾香板业有限责任公司 | A kind of artificial board product line |
| CN111156233B (en) * | 2020-01-16 | 2022-11-11 | 合肥京东方视讯科技有限公司 | Pressing device, pressing method thereof and pressing equipment |
| CN112620293A (en) * | 2020-11-16 | 2021-04-09 | 淮南联合大学(安徽广播电视大学淮南分校淮南职工大学) | Urban garbage site water seepage treatment system |
| CN113427593B (en) * | 2021-06-28 | 2022-11-04 | 寿光市鲁丽木业股份有限公司 | Shaving board forming and pre-pressing system |
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| EP0688642A2 (en) * | 1994-06-23 | 1995-12-27 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Moulded body and method for its production |
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Effective date of registration: 20200521 Address after: C3-12, Fukang industrial community, Longnan economic and Technological Development Zone, Longnan County, Ganzhou City, Jiangxi Province Applicant after: Longnan Linfeng Horticultural Products Co., Ltd Address before: 528004 Guangdong city of Foshan province Chancheng Lanshi Stone Road No. 20 Applicant before: Yao Songnian |
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