CN108188527A - A kind of mobile power tin-soldering method - Google Patents
A kind of mobile power tin-soldering method Download PDFInfo
- Publication number
- CN108188527A CN108188527A CN201711480489.7A CN201711480489A CN108188527A CN 108188527 A CN108188527 A CN 108188527A CN 201711480489 A CN201711480489 A CN 201711480489A CN 108188527 A CN108188527 A CN 108188527A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- mobile power
- tin
- push plate
- driven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The present invention relates to a kind of tin-soldering methods based on mobile power tin soldering machine, mainly solve the problem of existing tin soldering machine low production efficiency it is difficult to can ensure the quality of product.The present invention is by using a kind of mobile power tin soldering machine, including rack, control panel, Electric Appliance Cabinet, welding mechanism, CCD testing agencies, material fetching mechanism and reflux conveying mechanism, the upper surface installation organic frame of the Electric Appliance Cabinet, the rack is used to support the welding mechanism, CCD testing agencies, material fetching mechanism and reflux conveying mechanism, it is equipped with the technical solution of welding mechanism, CCD testing agencies and material fetching mechanism successively along the upper pipeline conveying direction of the reflux conveying mechanism, it preferably solves the problems, such as this, can be used as the scolding tin of mobile power.
Description
Technical field
The present invention relates to a kind of tin-soldering methods based on mobile power tin soldering machine.
Background technology
In electronic product machining field, it is often required to use various process equipments, tin soldering machine is exactly wherein important sets
It is one of standby.Mainly by being accomplished manually, manual soldering efficiency is low for the scolding tin operation of existing tin soldering machine, and bump size is uneven, weldering
Tin positioning is not accurate, and easy deviation, scolding tin is insecure, and finished product rate is low, and artificial labor service expenditure is high, causes production cost height.
And it is existing automation tin soldering machine in scolding tin it is difficult to ensure that comprehensive work, is not in that quality problems are caused at dead angle.Due to existing
The electronic component that various height differ is had on some products, if soldering iron carries out scolding tin with vertical angle, easily scorches side
The electronic component on side can not guarantee the quality of product, need to separate step, carries out scolding tin using artificial, thus realizes not
Full-automatic requirement.Therefore there is an urgent need for research and develop a kind of tin-soldering device that can be solved the above problems.
Invention content
The technical problem to be solved in the present invention overcomes the defects of existing, provides a kind of new mobile power tin soldering machine, passes through
Adjustment frame adjusts the angle of electric iron, avoids the electronic component beside solder joint, ensures that the electronic component on side, pole will not be scorched
The big quality for improving production efficiency, can ensureing product has reached full-automatic requirement.
The technical solution that the present invention uses to solve above-mentioned technical problem is as follows：The present invention is by using a kind of mobile electricity
Source tin soldering machine, including rack, control panel, Electric Appliance Cabinet, welding mechanism, CCD testing agencies, material fetching mechanism and reflux conveyer
Structure, the upper surface installation organic frame of the Electric Appliance Cabinet, the rack are used to support the welding mechanism, CCD testing agencies, feeding
Mechanism and reflux conveying mechanism are equipped with welding mechanism, CCD successively along the upper pipeline conveying direction of the reflux conveying mechanism
The jig for being loaded with mobile power can be delivered under welding mechanism by testing agency and material fetching mechanism, the reflux conveying mechanism
Side, welding mechanism can carry out mobile power required soldering operation；The good mobile power of soldering is passed again by reflux conveying mechanism
It send to CCD testing agencies, the mobile power that CCD testing agencies can be good to soldering carries out required detection；It is examined in CCD testing agencies
After the completion of survey, the jig for being loaded with mobile power is delivered to material fetching mechanism by reflux conveying mechanism, and material fetching mechanism is by the good shifting of soldering
Dynamic power supply takes out from reflux conveying mechanism, and empty jig is back to pipeline initial end, the electric appliance by reflux conveying mechanism
The upper surface of cabinet is also equipped with rack, and control panel is also equipped in the rack, and the control panel includes setting this
The button module of device action and the display module for being capable of the real-time display device state information, the control panel connection
PLC controller input terminal, the PLC controller output terminal connect each mechanical part of the device, and PLC controller receives control panel
Control instruction, control the action of each mechanical part of the device.
Preferably, the servo motor that the welding mechanism includes solder head, solder head can be driven to move in the vertical direction
2nd, the servo motor one that solder head can be driven to move in a lateral direction, the flange face of the servo motor one are consolidated by bolt
It being scheduled on motor cabinet one, motor cabinet one is mounted on riser, and riser is fixed on column, and drag chain is equipped at the top of the riser,
Cylinder one is installed, the shaft end of cylinder one is fixed with pneumatic-finger one, and upper and lower two are there also is provided on the riser on the riser
Sliding rail is both provided with the sliding block that can be slided along sliding rail on two sliding rails, movable plate is fixed on two pieces of sliding blocks,
The movable plate is mounted on ballscrew nut fitting, and the ballscrew nut fitting is movably sleeved on ball screw,
One end of the ball screw is mounted on bearing block, and the other end of ball screw is connect with one end of shaft coupling one, shaft coupling
One other end fixes the shaft end of servo motor one, the movable plate lower end installation motor cabinet two and trough type photoelectric sensor,
Servo motor two, the shaft end installation shaft coupling two of servo motor two, the other end installation Z-direction of shaft coupling two are installed on motor cabinet two
Ball screw is set with moveable pair of nut on the Z-direction ball screw, and push plate one, the push plate are installed on pair of nut
It is bolted adjustment frame on one, fixing thin type cylinder and slider cylinder one on adjustment frame, fixed weldering on the thin cylinder
Tin silk volume storage rack is fixedly mounted in movable plate upper end and tin is sent to break tinware, is placed on the tin silk volume storage rack respectively for tin head
There is tin silk volume, the lower section of tin silk volume, which is equipped with, send tin to break tinware, tin is sent to break tinware, the tin silk that tin silk is rolled up is delivered on electric iron, institute
It states and electric iron mounting base is installed on the slide unit of slider cylinder one, electric iron is fixed in the electric iron mounting base.
Preferably, the CCD testing agencies include CCD camera, strip source and are used to support CCD camera and strip light
The guide post in source, the guide post are equipped with two groups, and the guide post that every group of guide post is mutually parallel by two forms, and two groups of guide posts are set in parallel
And be each attached on pedestal, two pedestals are fixed on the bottom plate of rack, are connected between two groups of guide posts by fixed block
Vertical pivot, and more CCD cameras and Duo Tai strip sources are installed on vertical pivot, every CCD camera is correspondingly arranged on one
Strip source.
Preferably, the material fetching mechanism includes gripping the pneumatic-finger two of mobile power, can driving the pneumatic hand
Refer to two cylinders two moved in the vertical direction, the slider cylinder two that the pneumatic-finger two can be driven to move in a lateral direction
And the flat belt one of mobile power can be conveyed, the slider cylinder two is fixed on riser, the slide unit of the slider cylinder two
On Z-direction installing plate is installed, the Z-direction installing plate upper end is equipped with cylinder two, along two pushing direction of cylinder equipped with Z-direction slide
Rail, the Z-direction sliding rail are mounted on Z-direction installing plate, and being provided on the Z-direction sliding rail can be along the Z-direction sliding block that sliding rail moves, institute
It states and pushing block is fixed on Z-direction sliding block, one end of the pushing block is connect with the shaft end of cylinder two, and the other end of pushing block is equipped with pneumatically
Finger mounted plate, pneumatic-finger installing plate are equipped with pneumatic-finger two, a set of transmission arranged in the horizontal direction of the flat belt
On roller and driven roller, the axis of the driving drum is fixed on by mounting base one on the side plate at both ends, the driven roller
Axis be fixed on the side plate of both sides by mounting base two, driven synchronous belt is also installed on the axis of the driven roller
Wheel, the driven synchronous pulley are connect by synchronous belt with active synchronization belt wheel, and active synchronization belt wheel is defeated with synchronous motor one
Go out axis connection, the synchronous motor one is fixed on side plate.
Preferably, the reflux conveying mechanism includes the upper pipeline built by aluminium section bar and lower pipeline, it is described on
Pipeline and lower pipeline in being arranged in parallel and conveying direction is on the contrary, the upper pipeline and lower pipeline include using up and down
In the flat belt two of conveying jig and the synchronous motor two of the driving flat belt, the synchronous motor two is fixed on aluminium section bar
On, the output shaft of the synchronous motor two is connect with drive sprocket, and the drive sprocket is connect by chain with driven sprocket, from
Movable sprocket is fixedly mounted on active roller bearing, and the active roller bearing is fixed on by bearing block on the aluminium section bar of both sides, the master
Be arranged at intervals on dynamic roller bearing there are two synchronous pulley, two synchronous pulleys respectively by respective flat belt two with it is corresponding
Driven roller connects, and two driven rollers are fixedly mounted on same driven shaft, and the driven shaft is fixed by mounting base
On the aluminium section bar of both sides.
Preferably, the reflux conveying mechanism further includes the front end elevating mechanism built by aluminium section bar and rear end elevator
Structure, the front end elevating mechanism and rear end elevating mechanism are separately mounted on the both ends of lower pipeline and close to upper pipeline
Both ends, so as to form the rectangle conveying loop for conveying jig, the front end elevating mechanism include push plate two, pulling plate, can band
The cylinder three that the push plate two is moved in the vertical direction and the cylinder four that the pulling plate can be driven to move in a lateral direction are moved,
The cylinder three is fixed on cylinder mounting plate one, and the cylinder mounting plate one is fixed on aluminium section bar, the shaft end of the cylinder three
Portion is connect with two middle part of push plate, and the side of the push plate two is equipped with baffle one, and two both ends of push plate are all provided with guide rod one, lead
On cylinder mounting plate one, the cylinder four is fixed in support plate one one slide fit of bar, and the support plate one is fixed on aluminium section bar
On, the shaft end of the cylinder four is connect with pulling plate one end, and the pulling plate bottom end is slightly above the flat belt two of the upper pipeline
Conveyor surface；The rear end elevating mechanism includes push plate three, baffle two, the cylinder five that push plate three can be driven to move in the vertical direction
With the cylinder six that baffle two can be driven to move in a lateral direction, the cylinder five is fixed on cylinder mounting plate two, the cylinder
Installing plate two is fixed on aluminium section bar, and the shaft end of the cylinder five is connect with three middle part of push plate, and the both ends of the push plate three are all
Guide rod two is provided with, two slide fit of guide rod is on cylinder mounting plate two, and the cylinder six is fixed in support plate two, the support plate
Two are fixed on aluminium section bar, and the shaft end of the cylinder six is connect with pulling plate one end, and the pulling plate bottom end is slightly above described defeated
Two conveyor surface of flat belt of line sending.
Two the technical solution adopted by the present invention to solve above-mentioned technical problem are as follows：
A kind of tin-soldering method based on mobile power tin soldering machine, the equipment are controlled using PLC, and manual operation control panel is pressed
Button includes the following steps：
The first step presses start button, and upper pipeline works, and the end extreme direction that mobile power is delivered up to line is defeated
It send, the trough type photoelectric sensor on welding mechanism should arrive workpiece, send feedback signal to PLC controller, in PLC controller control
Pipeline stops conveying, and cylinder one works, and pneumatic-finger one is pushed to be moved to mobile power position, and the action of pneumatic-finger one will move
Dynamic power supply clamps, and slider cylinder one works, its slide unit and component mounted thereto is driven to be moved down into specified stroke, electricity irons
Iron also goes downwards to designated position therewith, reaches contact workpiece welding position, and thin cylinder work pushes solder head to be moved to contact
Workpiece welding position makes electric iron, solder head touch on the solder joint of mobile power, and tin is sent to break tinware after the completion of preheating and sends out tin
Silk, is welded solder joint under the heating of electric iron, and after the completion of scolding tin, upper pipeline continues to convey.
Second step, CCD camera carry out the workpiece after welding bat multiple pictures, and by image transmitting to image processor,
Multiple angles that camera is shot are carried out comparison operation, and then judge by image processor to the picture of welding position with non-defective unit picture
Whether the workpiece quality that scolding tin is completed is qualified.
Third walks, and slider cylinder two works, its slide unit and component mounted thereto is driven to be moved to specified travel position,
Cylinder two pushes down on, and pneumatic-finger two is pushed to be moved downward to the good mobile power position of scolding tin, and the action of pneumatic-finger two will
The good mobile power of scolding tin clamps, and cylinder two resets, and slider cylinder two works, its slide unit and component mounted thereto is driven to move
Specified travel position is moved, cylinder two pushes down on, and pneumatic-finger two is pushed to be moved downward to designated position, and pneumatic-finger two is dynamic
Make the good mobile power release of scolding tin being placed into one upper surface of flat belt, synchronous motor one starts, and drives active synchronization belt wheel
Rotation by the engaged transmission of synchronous belt, rotates driven synchronous pulley, drives roller bearing rotation, so as to which flat belt starts to be driven,
The good mobile power of scolding tin is transferred out.
4th step, when workpiece by CCD testing agencies detect after, output, cylinder five away are taken workpiece by material fetching mechanism
It pushes up, push plate three is pushed to be moved upwards up to specified travel position so that the upper surface of push plate three and the flat skin of upper pipeline
Two upper surface of band is in same level, at this point, empty jig is delivered in push plate three by upper pipeline, cylinder six works, and pushes away
Dynamic baffle two is moved to specified travel position and resists empty jig, prevents empty jig from skidding off push plate three, and cylinder five pushes down on,
Push plate three is driven to be moved down into designated position, the upper surface of push plate three is made to be less than two upper surface of flat belt of lower pipeline, it will
Empty jig is delivered on the flat belt of lower pipeline, and synchronous motor two starts, and drives lower pipeline transmission, by empty jig to
The left end direction conveying of lower pipeline is delivered to two top of push plate, and cylinder three pushes up, and push plate two is pushed to move up, gas
The action of cylinder four pushes pulling plate movement, and the initial end that pulling plate pushes jig to be delivered up line moves, so as to which empty jig be pushed to
The initial end of upper pipeline so realizes the revolution of jig.Mobile power is placed into again by front end robot equipment
On the jig of pipeline initial end, above-mentioned action is so repeated.
The present invention using it is existing send tin break tinware by tin silk volume on tin silk be delivered on electric iron, do not need to manually send
Tin simplifies manual operation；Empty jig is back to pipeline initial end by the present invention by the conveying mechanism that flows back, and simplifies people
Work operates, and saves labour, greatly improves work efficiency.The present invention adjusts the angle of electric iron, avoids by adjusting frame
Electronic component beside solder joint ensures that the electronic component on side will not be scorched, greatly improves production efficiency, Neng Goubao
The quality of product is demonstrate,proved, has reached full-automatic requirement.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of mobile power tin soldering machine of the present invention；
Fig. 2 is the partial schematic diagram of mobile power tin soldering machine of the present invention；
Fig. 3 is the welding mechanism schematic diagram of mobile power tin soldering machine of the present invention；
Fig. 4 is sectional view at the A of Fig. 3；
Fig. 5 is enlarged drawing at the B of Fig. 3；
Fig. 6 is the CCD testing agencies schematic diagram of mobile power tin soldering machine of the present invention；
Fig. 7 is the material fetching mechanism schematic diagram of mobile power tin soldering machine of the present invention；
Fig. 8 is the material fetching mechanism vertical view of mobile power tin soldering machine of the present invention；
Fig. 9 is the reflux conveying mechanism schematic diagram of mobile power tin soldering machine of the present invention；
Figure 10 is sectional view at the E of Fig. 9；
Figure 11 is enlarged drawing at the C of Fig. 9；
Figure 12 is enlarged drawing at the D of Fig. 9.
In attached drawing：
1st, rack 2, control panel 3, Electric Appliance Cabinet
4th, welding mechanism 401, movable plate 402, servo motor one
403rd, motor cabinet 1, shaft coupling 1, riser
406th, ball screw 407, sliding rail 408, drag chain
409th, push plate 1, column 411, servo motor two
412nd, shaft coupling 2 413, motor cabinet 2 414, Z-direction ball screw
415th, pair of nut 416, electric iron mounting base 417, trough type photoelectric sensor
418th, tin silk rolls up 419, tin is sent to break tinware 420, adjustment frame
421st, thin cylinder 422, solder head 423, cylinder one
424th, pneumatic-finger 1, slider cylinder 1, electric iron
5th, CCD testing agencies 501, pedestal 502, guide post
503rd, fixed block 504, CCD camera 505, vertical pivot
506th, strip source 6, material fetching mechanism 601, riser
602nd, slider cylinder 2 603, cylinder 2 604, Z-direction installing plate
605th, Z-direction sliding rail 606, pushing block 607, pneumatic-finger installing plate
608th, pneumatic-finger 2 609, synchronous belt 610, synchronous motor one
611st, flat belt 1, mounting base 1, side plate
614th, driven synchronous pulley 615, active synchronization belt wheel 616, mounting base two
7th, flow back conveying mechanism 701, cylinder 3 702, guide rod one
703rd, push plate 2 704, baffle 1, cylinder four
706th, pulling plate 707, support plate 1, cylinder mounting plate one
709th, drive sprocket 710, chain 711, driven sprocket
712nd, aluminium section bar 713, synchronous pulley 714, active roller bearing
715th, flat belt 2 716, synchronous motor 2 717, cylinder five
718th, guide rod 2 719, cylinder mounting plate 2 720, push plate three
721st, baffle 2 722, cylinder 6 723, support plate two
724th, upper pipeline 725, lower pipeline 81, jig
82nd, mobile power
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.
As shown in Figure 1, 2, a kind of mobile power tin soldering machine, including rack 1, control panel 2, Electric Appliance Cabinet 3, welding mechanism 4,
CCD testing agencies 5, material fetching mechanism 6 and reflux conveying mechanism 7, the upper surface installation organic frame 1 of the Electric Appliance Cabinet 3, the rack
The welding mechanism 4, CCD testing agencies 5, material fetching mechanism 6 and reflux conveying mechanism 7 are used to support, is conveyed along the reflux
724 conveying direction of upper pipeline of mechanism 7 is equipped with welding mechanism 4, CCD testing agencies 5 and material fetching mechanism 6, the reflux successively
The jig for being loaded with mobile power can be delivered to the lower section of welding mechanism 4 by conveying mechanism 7, welding mechanism 4 can to mobile power into
The required soldering operation of row；The good mobile power of soldering is sent to CCD testing agencies 5, CCD detections by reflux conveying mechanism 7 again
Mechanism 5 can be good to soldering mobile power carry out needed for detection；After the completion of CCD testing agencies 5 are detected, flow back conveying mechanism
The jig for being loaded with mobile power is delivered to material fetching mechanism 6 by 7, and material fetching mechanism 6 is by the good mobile power of soldering from reflux conveyer
It is taken out on structure 7, empty jig is back to pipeline initial end by reflux conveying mechanism 7；The Electric Appliance Cabinet 3 is used to place the device
In electrical equipment, convenient to overhaul and wiring is also equipped with control panel 2 in the rack 1, and the control panel 2 includes using
In the button module for setting the device action and it is capable of the display module of the real-time display device state information, the control plane
Plate 2 connects PLC controller input terminal, and the PLC controller output terminal connects each mechanical part of the device, and PLC controller receives
The control instruction of control panel 2 controls the action of each mechanical part of the device.In use, operating personnel can be according to display mould
Block inputs various data, is operated according to the prompting of display module, has good Man machine interaction.The button module
Startup, scram button are provided with, presses start button upon start up, when stopping pressing stop button.Operating personnel's input data
After the completion, start button is pressed, machine is operated.If some unpredictable problems, operating personnel are encountered in operation
Scram button can be pressed in time, avoided the operation error because of machine or personnel, caused to lose.
As shown in Fig. 3,4,5, the welding mechanism 4 includes solder head 422, solder head can be driven to move in the vertical direction
Servo motor 2 411, servo motor 1 that solder head can be driven to move in a lateral direction, the servo motor 1
Flange face be bolted on motor cabinet 1, motor cabinet 1 be mounted on riser 405 on, riser 405 is fixed on
On column 410,405 top of riser is equipped with drag chain 408, and cable is arranged on drag chain in the cable for installing the mechanism
In 408, the drag chain 408 leads to the appearance of damage problem when can prevent cable from bending and moving back and forth because winding, to cable
Traction and protective effect are played, the service life of cable is improved, cylinder 1, cylinder one is installed on the riser 405
423 shaft end is fixed with pneumatic-finger 1, and two sliding rails 407 up and down, two cunnings are there also is provided on the riser 405
The sliding block that can be slided along sliding rail is both provided on rail 407, movable plate 401, the movable plate are fixed on two pieces of sliding blocks
401 are mounted on ballscrew nut fitting, and the ballscrew nut fitting is movably sleeved on ball screw 406, described
One end of ball screw 406 is mounted on bearing block, and the other end of ball screw 406 is connect with one end of shaft coupling 1, connection
The other end of axis device 1 fixes the shaft end of servo motor 1,401 lower end of the movable plate installation motor cabinet 2 413 and slot
Type photoelectric sensor 417, the output terminal of trough type photoelectric sensor 417 and the inlet circuit of PLC controller connect, in motor cabinet
On 2 413 install servo motor 2 411, servo motor 2 411 shaft end installation shaft coupling 2 412, shaft coupling 2 412 it is another
Z-direction ball screw 414 is installed at end, moveable pair of nut 415 is set on the Z-direction ball screw 414, in pair of nut 415
Upper installation push plate 1, is bolted adjustment frame 420 in the push plate 1, fixing thin type cylinder on adjustment frame 420
421 and slider cylinder 1, solder head 422 is fixed on the thin cylinder 421, is fixedly mounted respectively in 401 upper end of movable plate
Tin silk rolls up storage rack and tin is sent to break tinware 419, and tin silk volume 418, the lower section of tin silk volume 418 are placed on the tin silk volume storage rack
Equipped with tin is sent to break tinware 419, tin is sent to break tinware 419, the tin silk of tin silk volume 418 is delivered on electric iron 426, the slide unit gas
Electric iron mounting base 416 on the slide unit of cylinder 1 is installed, electric iron 426 is fixed in the electric iron mounting base 416.Institute
It states adjustment frame 420 and includes the arc panel being fixed in the push plate 1, the arc panel is equipped with groove, the cunning
By screw locking in the groove, the thin cylinder 421 in the groove, is being needed platform cylinder 1 by screw locking
When adjusting the angle of electric iron and solder head 422, it is only necessary to adjust screw locking in the position of groove, can reach adjustment electricity and iron
The purpose of iron and solder head angle, structure are simple and convenient to operate very much.
As shown in fig. 6, the CCD testing agencies 5 include CCD camera 504, strip source 506 and are used to support CCD phases
The guide post 502 of machine and strip source, the guide post 502 are equipped with two groups, and the guide post that every group of guide post is mutually parallel by two forms, and two
Group guide post is set in parallel and is each attached on pedestal 501, and two pedestals 501 are fixed on the bottom plate of rack 1, and two groups are led
Vertical pivot 505 is connected with by fixed block 503 between column, and more CCD cameras and Duo Tai strip lights are installed on vertical pivot 505
Source, every CCD camera 504 are correspondingly arranged on a strip source 506.The output terminal and image processor of CCD camera 504
Inlet circuit connection, the inlet circuit of the output terminal of image processor and PLC controller connects.The position of CCD camera 504
The position for putting the workpiece completed with scolding tin corresponds, and the workpiece that can be completed by CCD camera 504 to scolding tin is taken pictures,
And by image transmitting to image processor, the image that image processor shoots camera carries out comparison operation with non-defective unit picture, into
And judge whether the workpiece quality that scolding tin is completed is qualified.Comparison operation result is exported to PLC controller, and PLC controller is fed back to
Control panel 2 makes the display module of control panel 2 carry out real-time display to testing result.CCD camera 504 is complete in shooting scolding tin
Into workpiece fabrication in, strip source 506 provide fill-in light according to ensure image quality, save manpower, it is efficient, greatly improve inspection
The accuracy of survey.
As shown in Figure 7,8, the material fetching mechanism 6 includes gripping the pneumatic-finger 2 608 of mobile power 82, can driving
Cylinder 2 603 that the pneumatic-finger 2 608 moves in the vertical direction can drive the pneumatic-finger 2 608 in lateral side
The slider cylinder 2 602 that moves up and the flat belt 1 that can convey mobile power 82, the slider cylinder 2 602 are solid
It is scheduled on riser 601, Z-direction installing plate 604 is installed on the slide unit of the slider cylinder 2 602, on the Z-direction installing plate 604
End is equipped with cylinder 2 603, is equipped with Z-direction sliding rail 605 along 2 603 pushing direction of cylinder, the Z-direction sliding rail 605 is mounted on Z-direction
On installing plate 604, it is provided with and can be fixed on the Z-direction sliding block along the Z-direction sliding block that sliding rail moves on the Z-direction sliding rail 605
Pushing block 606, one end of the pushing block 606 are connect with the shaft end of cylinder 2 603, and the other end of pushing block 606 is equipped with pneumatic-finger
Installing plate 607, pneumatic-finger installing plate 607 are equipped with pneumatic-finger 2 608, and one 611 sets of the flat belt is arranged in the horizontal direction
On the driving drum and driven roller of row, the axis of the driving drum is fixed on the side plate 613 at both ends by mounting base 1
On, the axis of the driven roller is fixed on by mounting base 2 616 on the side plate 613 of both sides, on the axis of the driven roller also
Driven synchronous pulley 614 is installed with, the driven synchronous pulley 614 is connected by synchronous belt 609 and active synchronization belt wheel 615
It connects, the output axis connection of active synchronization belt wheel 615 and synchronous motor 1, the synchronous motor 1 is fixed on side plate 613
On.
As shown in Fig. 9,10,11,12, the reflux conveying mechanism 7 includes the upper pipeline built by aluminium section bar 712
724 and lower pipeline 725, the upper pipeline 724 and lower pipeline 725 in be arranged in parallel up and down and conveying direction on the contrary,
The upper pipeline 724 and lower pipeline 725 include the flat belt 2 715 and the driving flat belt for conveying jig 81
Synchronous motor 2 716, the synchronous motor 2 716 is fixed on aluminium section bar 712, the output shaft of the synchronous motor 2 716
It is connect with drive sprocket 709, the drive sprocket 709 is connect by chain 710 with driven sprocket 711, and driven sprocket 711 is fixed
On active roller bearing 714, the active roller bearing 714 is fixed on by bearing block on the aluminium section bar 712 of both sides, the active
It is arranged at intervals on roller bearing 714 there are two synchronous pulley 713, two synchronous pulleys 713 pass through respective flat belt two respectively
715 connect with corresponding driven roller, and two driven rollers are fixedly mounted on same driven shaft, and the driven shaft passes through
Mounting base is fixed on the aluminium section bar 712 of both sides so that synchronous motor 2 716 works, and drive sprocket 709 is driven to rotate, is passed through
The transmission of chain 710 drives driven sprocket 711 to rotate, and the rotation of driven sprocket 711 drives active roller bearing 714 to rotate, active roller bearing 714
Rotation drives two synchronous pulleys 713, is driven by flat belt 2 715 and driven roller is driven to rotate, so as to drive two to be separated by
One determining deviation and the movement of flat belt 2 715 being arranged in parallel, and then the jig being placed on two flat belts 2 715 is driven to move
It is dynamic.
Reflux conveying mechanism 7 of the present invention further includes the front end elevating mechanism built by aluminium section bar 712 and rear end liter
Descending mechanism, the front end elevating mechanism and rear end elevating mechanism are separately mounted on the both ends of lower pipeline 725 and close to upper
The both ends of pipeline 724, so as to form the rectangle conveying loop for conveying jig, the front end elevating mechanism includes push plate two
703rd, pulling plate 706, cylinder 3 701 and the pulling plate 706 can be driven that the push plate 2 703 moves in the vertical direction can be driven
The cylinder 4 705 moved in a lateral direction, the cylinder 3 701 are fixed on cylinder mounting plate 1, the cylinder mounting plate
One 708 are fixed on aluminium section bar 712, and the cylinder mounting plate 1 is arranged between two flat belts 2 715, described
The shaft end of cylinder 3 701 is connect with 2 703 middle part of push plate, and the side of the push plate 2 703 is equipped with baffle 1, described to push away
The width of plate 2 703 is less than spacing between two flat belts 2 715 so that push plate 2 703 can be in two flat belts
It is moved up and down between 2 715,2 703 both ends of push plate are all provided with guide rod 1, and one 702 slide fit of guide rod is installed in cylinder
On plate 1, the cylinder 4 705 is fixed in support plate 1, and the support plate 1 is fixed on aluminium section bar 712,
The shaft end of the cylinder 4 705 is connect with 706 one end of pulling plate, and 706 bottom end of pulling plate is slightly above the upper pipeline 724
2 715 conveyor surface of flat belt；The rear end elevating mechanism includes push plate 3 720, baffle 2 721, can drive push plate 3 720 perpendicular
The cylinder 5 717 and the cylinder 6 722 that baffle 2 721 moves in a lateral direction, the cylinder can be driven that Nogata moves up
5 717 fix on cylinder mounting plate 2 719, and the cylinder mounting plate 2 719 is fixed on aluminium section bar 712, the cylinder installation
Plate 2 719 is arranged between two flat belts 2 715, and shaft end and 3 720 middle part of push plate of the cylinder 5 717 connect
It connects, the width of the push plate 3 720 is less than spacing between two flat belts 2 715 so that push plate 3 720 can be in two institutes
It states and moves up and down between flat belt 2 715,3 720 both ends of push plate are all provided with guide rod 2 718, and 2 718 slide fit of guide rod exists
On cylinder mounting plate 2 719, the cylinder 6 722 is fixed in support plate 2 723, and the support plate 2 723 is fixed on aluminium profiles
On material 712, the shaft end of the cylinder 6 722 is connect with 721 one end of pulling plate, and 721 bottom end of pulling plate is slightly above described defeated
2 715 conveyor surface of flat belt of line sending 724.
The operation principle and tin-soldering method of the mobile power tin soldering machine of the present invention include as follows：
The first step presses start button, and upper pipeline 724 works, and mobile power 82 is delivered up to the end end of line 724
Direction conveys, and the trough type photoelectric sensor 417 on welding mechanism 4 should arrive workpiece, sends feedback signal to PLC controller, PLC controls
The upper pipeline 724 of device control processed stops conveying cylinder 1 and works, and pneumatic-finger 1 is pushed to be moved to mobile power 82
It puts, the action of pneumatic-finger 1 clamps mobile power 82, and slider cylinder 1 works, and drives its slide unit and mounted thereto
Component be moved down into specified stroke, electric iron 426 also goes downwards to designated position therewith, reaches contact workpiece welding position,
Thin cylinder 421 works, and solder head 422 is pushed to be moved to contact workpiece welding position, contacts electric iron 426, solder head 422
Onto the solder joint of mobile power 82, tin is sent to break tinware 419 after the completion of preheating and sends out tin silk, is welded under the heating of electric iron 426
Good solder joint, after the completion of scolding tin, upper pipeline 724 continues to convey.
Second step, CCD camera 604 carry out the workpiece after welding bat multiple pictures, and by image transmitting to image procossing
Multiple angles that camera is shot are carried out comparison operation by device, image processor to the picture of welding position with non-defective unit picture, and then
Judge whether the workpiece quality that scolding tin is completed is qualified.
Third walks, and slider cylinder 2 602 works, its slide unit and component mounted thereto is driven to be moved to specified stroke position
It puts, cylinder 2 603 pushes down on, and pneumatic-finger 2 608 is pushed to be moved downward to the good mobile power position of scolding tin, pneumatic-finger
2 608 actions clamp the good mobile power of scolding tin, and cylinder 2 603 resets, and slider cylinder 2 602 works, drive its slide unit and
Component mounted thereto is moved to specified travel position, and cylinder 2 603 pushes down on, and pushes pneumatic-finger 2 608 to moving down
It moves to designated position, the good mobile power release of scolding tin is placed into one 611 upper surface of flat belt by the action of pneumatic-finger 2 608,
Synchronous motor 1 starts, and active synchronization belt wheel 615 is driven to rotate, and by the engaged transmission of synchronous belt 609, makes driven synchronization
Belt wheel 614 rotates, and drives roller bearing rotation, so as to which flat belt 611 starts to be driven, the good mobile power of scolding tin is transferred out.
4th step, when workpiece by CCD testing agencies 5 detect after, output, cylinder away are taken workpiece by material fetching mechanism 6
5 717 push up, push push plate 3 720 be moved upwards up to specified travel position so that the upper surface of push plate 3 720 with it is upper defeated
2 715 upper surface of flat belt of line sending 724 is in same level, at this point, empty jig is delivered to push plate by upper pipeline 724
On 3 720, cylinder 6 722 works, and baffle 2 721 is pushed to be moved to specified travel position and resists empty jig, prevents empty control
Tool skids off push plate 3 720, and cylinder 5 717 pushes down on, and push plate 3 720 is driven to be moved down into designated position, makes push plate 3 720
Upper surface be less than 2 715 upper surface of flat belt of lower pipeline 725, empty jig is delivered to the flat skin of lower pipeline 725
It takes, synchronous motor 2 716 starts, and lower pipeline 725 is driven to be driven, by the left end direction of the empty downward pipeline 725 of jig
Conveying is delivered to 2 703 top of push plate, and cylinder 3 701 pushes up, and push plate 2 703 is pushed to move up, cylinder 4 705 is dynamic
Make that pulling plate 706 is pushed to move, the initial end that pulling plate 706 pushes jig to be delivered up line 724 moves, so as to which empty jig be pushed
To the initial end of upper pipeline 724, the revolution of jig 81 is so realized.Again by front end robot equipment by mobile power 82
It is placed on the jig 81 of 724 initial end of pipeline, so repeats above-mentioned action.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art
For art personnel, as long as long as various change appended claim limit and determining spirit and scope of the invention in, one
The innovation and creation using present inventive concept are cut in the row of protection.
Claims (1)
1. a kind of tin-soldering method based on mobile power tin soldering machine, which is controlled using PLC, and manual operation control panel is pressed
Button, which is characterized in that the tin-soldering method includes the following steps：
The first step presses start button, and upper pipeline (724) works, and mobile power (82) is delivered up to the end of line (724)
Extreme direction conveys, and the trough type photoelectric sensor (417) on welding mechanism (4) should arrive workpiece, sends feedback signal to PLC controls
Device, the upper pipeline (724) of PLC controller control stop conveying, cylinder one (423) work, push pneumatic-finger one (424) mobile
To mobile power (82) position, pneumatic-finger one (424) action clamps mobile power (82), slider cylinder one (425) work,
Its slide unit and component mounted thereto is driven to be moved down into specified stroke, electric iron (426) also goes downwards to specific bit therewith
It puts, reaches contact workpiece welding position, thin cylinder 421 works, and solder head (422) is pushed to be moved to contact workpiece welding position
It puts, electric iron (426), solder head (422) is made to touch on the solder joint of mobile power (82), tin is sent to break tinware after the completion of preheating
(419) send out tin silk, be welded solder joint under the heating of electric iron (426), after the completion of scolding tin action, upper pipeline (724) after
Continuous conveying.
Second step, CCD camera (604) carry out the workpiece after welding bat multiple pictures, and by image transmitting to image processor,
Multiple angles that camera is shot are carried out comparison operation, and then judge by image processor to the picture of welding position with non-defective unit picture
Whether the workpiece quality that scolding tin is completed is qualified.
Third walks, and slider cylinder two (602) work drives its slide unit and component mounted thereto to be moved to specified stroke position
It puts, cylinder two (603) pushes down on, and pneumatic-finger two (608) is pushed to be moved downward to the good mobile power position of scolding tin, pneumatically
Finger two (608) action clamps the good mobile power of scolding tin, and cylinder two (603) resets, and slider cylinder two (602) work is driven
It moves its slide unit and component mounted thereto is moved to specified travel position, cylinder two (603) pushes down on, and pushes pneumatic-finger
Two (608) are moved downward to designated position, and the good mobile power release of scolding tin is placed into flat skin by pneumatic-finger two (608) action
Band one (611) upper surface, synchronous motor one (610) start, and active synchronization belt wheel (615) is driven to rotate, is passed through synchronous belt (609)
Engaged transmission, rotate driven synchronous pulley (614), drive roller bearing rotation, start to be driven so as to flat belt (611), will weld
The good mobile power of tin transfers out.
4th step, when workpiece by CCD testing agencies (5) detect after, output, cylinder away are taken workpiece by material fetching mechanism (6)
Five (717) push up, and push plate three (720) are pushed to be moved upwards up to specified travel position so that the upper surface of push plate three (720)
Same level is in flat belt two (715) upper surface of upper pipeline (724), at this point, upper pipeline (724) controls empty
Tool is delivered in push plate three (720), and cylinder six (722) work pushes baffle two (721) to be moved to specified travel position and resists sky
Jig, prevent empty jig from skidding off push plate three (720), cylinder five (717) pushes down on, and drives push plate three (720) to moving down
It moves to designated position, the upper surface of push plate three (720) is made to be less than flat belt two (715) upper surface of lower pipeline (725), it will be empty
Jig be delivered on the flat belt of lower pipeline (725), synchronous motor two (716) starts, and lower pipeline (725) is driven to pass
It is dynamic, the left end direction of the empty downward pipeline of jig (725) is conveyed, is delivered to above push plate two (703), cylinder three (701)
It pushes up, push plate two (703) is pushed to move up, cylinder four (705) action pushes pulling plate (706) mobile, and pulling plate (706) pushes away
Dynamic jig is delivered up the initial end movement of line (724), so as to which empty jig to be pushed to the initial end of upper pipeline (724),
So realize the revolution of jig (81).Mobile power (82) is placed into upper pipeline again by front end robot equipment
(724) on the jig (81) of initial end, above-mentioned action is so repeated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711480489.7A CN108188527B (en) | 2017-12-29 | 2017-12-29 | Tin soldering method for mobile power supply |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711480489.7A CN108188527B (en) | 2017-12-29 | 2017-12-29 | Tin soldering method for mobile power supply |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108188527A true CN108188527A (en) | 2018-06-22 |
| CN108188527B CN108188527B (en) | 2020-09-01 |
Family
ID=62586726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711480489.7A Active CN108188527B (en) | 2017-12-29 | 2017-12-29 | Tin soldering method for mobile power supply |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108188527B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228368A (en) * | 2018-11-02 | 2019-01-18 | 大族激光科技产业集团股份有限公司 | Laser soldering device and method |
| CN109767904A (en) * | 2019-03-12 | 2019-05-17 | 东莞市力能电子科技有限公司 | Intelligent transformer scolding tin production line |
| CN110142478A (en) * | 2019-06-11 | 2019-08-20 | 上海福宇龙汽车科技有限公司 | A kind of automated circuit plate welder |
| CN110711915A (en) * | 2019-10-26 | 2020-01-21 | 温州职业技术学院 | Ultra-precise automatic carrying system |
| CN115415704A (en) * | 2022-09-23 | 2022-12-02 | 千思跃智能科技(苏州)有限公司 | Intelligent welding and 3D camera detection equipment |
| CN115740678A (en) * | 2022-12-06 | 2023-03-07 | 深圳市昊芯科技有限公司 | Soldering tin machine of convenient unloading of going up |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5967398A (en) * | 1998-02-26 | 1999-10-19 | Fritz & Hill Corporation | Breakaway mounting device for use with printed circuit board flow solder machines |
| CN203973003U (en) * | 2014-07-28 | 2014-12-03 | 深圳市德富莱自动化设备有限公司 | A kind of automatic soldering system |
| CN104551303A (en) * | 2015-01-28 | 2015-04-29 | 深圳市联合创新实业有限公司 | Online tin soldering machine |
| CN104625290A (en) * | 2015-01-16 | 2015-05-20 | 东莞新爱荣机械自动化设备有限公司 | Cantilever type automatic tin soldering device |
| CN105345193A (en) * | 2015-11-02 | 2016-02-24 | 苏州威兹泰克自动化科技有限公司 | Automatic tin welding line |
| CN106695051A (en) * | 2017-01-23 | 2017-05-24 | 江苏洛柳精密科技有限公司 | Welding gun device of soldering equipment |
| CN107363427A (en) * | 2017-07-25 | 2017-11-21 | 深圳市沃特玛电池有限公司 | A kind of automatic welding electrode lug device |
-
2017
- 2017-12-29 CN CN201711480489.7A patent/CN108188527B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5967398A (en) * | 1998-02-26 | 1999-10-19 | Fritz & Hill Corporation | Breakaway mounting device for use with printed circuit board flow solder machines |
| CN203973003U (en) * | 2014-07-28 | 2014-12-03 | 深圳市德富莱自动化设备有限公司 | A kind of automatic soldering system |
| CN104625290A (en) * | 2015-01-16 | 2015-05-20 | 东莞新爱荣机械自动化设备有限公司 | Cantilever type automatic tin soldering device |
| CN104551303A (en) * | 2015-01-28 | 2015-04-29 | 深圳市联合创新实业有限公司 | Online tin soldering machine |
| CN105345193A (en) * | 2015-11-02 | 2016-02-24 | 苏州威兹泰克自动化科技有限公司 | Automatic tin welding line |
| CN106695051A (en) * | 2017-01-23 | 2017-05-24 | 江苏洛柳精密科技有限公司 | Welding gun device of soldering equipment |
| CN107363427A (en) * | 2017-07-25 | 2017-11-21 | 深圳市沃特玛电池有限公司 | A kind of automatic welding electrode lug device |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228368A (en) * | 2018-11-02 | 2019-01-18 | 大族激光科技产业集团股份有限公司 | Laser soldering device and method |
| CN109767904A (en) * | 2019-03-12 | 2019-05-17 | 东莞市力能电子科技有限公司 | Intelligent transformer scolding tin production line |
| CN109767904B (en) * | 2019-03-12 | 2024-04-02 | 东莞市力能电子科技有限公司 | Intelligent transformer soldering tin production line |
| CN110142478A (en) * | 2019-06-11 | 2019-08-20 | 上海福宇龙汽车科技有限公司 | A kind of automated circuit plate welder |
| CN110142478B (en) * | 2019-06-11 | 2024-01-30 | 上海福宇龙汽车科技有限公司 | Automatic change circuit board welding set |
| CN110711915A (en) * | 2019-10-26 | 2020-01-21 | 温州职业技术学院 | Ultra-precise automatic carrying system |
| CN115415704A (en) * | 2022-09-23 | 2022-12-02 | 千思跃智能科技(苏州)有限公司 | Intelligent welding and 3D camera detection equipment |
| CN115415704B (en) * | 2022-09-23 | 2023-09-22 | 千思跃智能科技(苏州)股份有限公司 | Intelligent welding and 3D camera detection equipment |
| CN115740678A (en) * | 2022-12-06 | 2023-03-07 | 深圳市昊芯科技有限公司 | Soldering tin machine of convenient unloading of going up |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108188527B (en) | 2020-09-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108161155A (en) | A kind of mobile power tin soldering machine | |
| CN108188527A (en) | A kind of mobile power tin-soldering method | |
| CN205708832U (en) | A kind of module group backlight source automatic laminating machine utilizing | |
| CN107813065B (en) | A kind of cable peeling method based on cable laser cutting peeling equipment | |
| CN207861360U (en) | NG/OK automatic plate collecting machines | |
| CN105923369B (en) | Intelligent transfer line | |
| CN107159835A (en) | A kind of automatic nut riveting device | |
| CN105676108A (en) | Automatic detection system for circuit boards | |
| CN108127391B (en) | A kind of electric parking brake mandrel assembling assembly method | |
| CN106270993A (en) | A kind of full-automatic sealing device of high-precision metal shell | |
| CN108614397B (en) | Automatic alignment device with lower lens mechanism and exposure equipment thereof | |
| CN205196117U (en) | PC board of LED chip mounter send trigger to construct | |
| CN110595534B (en) | Automatic detection device for stator and rotor | |
| CN104828282A (en) | Multi-station film sticking machine | |
| CN204726716U (en) | A kind of multistation laminator | |
| CN108161420B (en) | Electron parking brake dabber equipment check out test set | |
| CN106141837B (en) | Intelligent milling drum for being ground carbon brush front end face | |
| CN206912647U (en) | Intelligent automatic locking screw machine | |
| CN107984192A (en) | Machine shaft top gear press-in device and its pressing method | |
| CN105478561A (en) | Automatic loading spinning machine | |
| CN209342042U (en) | A kind of online vision testing machine of handset shell | |
| CN101169452B (en) | Ceramic tile quality detection method and apparatus | |
| CN105312723A (en) | Input-output system of cable tinning machine | |
| CN207712900U (en) | Module transfer machine | |
| CN206142387U (en) | Automatic change and put device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200729 Address after: Room 1-121 of 2 buildings in Hefang, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant after: SUZHOU QIANHECHENG INTELLIGENT SCIENCE AND TECHNOLOGY Co.,Ltd. Address before: 343000, north of Junshan Road, Jinggangshan economic and Technological Development Zone, Ji'an, Jiangxi Applicant before: JI'AN JINGKAI JIJUN TECHNOLOGY Co.,Ltd. |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230327 Address after: Futian Town Matian Village Committee Matian Group, Boluo County, Huizhou City, Guangdong Province 516100 Patentee after: Boluo County Ruida Tin Industry Co.,Ltd. Address before: 215000 rooms 1-121, building 2, shanhefang, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU QIANHECHENG INTELLIGENT SCIENCE AND TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |