CN108181881A - A kind of factory management system and method - Google Patents
A kind of factory management system and method Download PDFInfo
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- CN108181881A CN108181881A CN201711406868.1A CN201711406868A CN108181881A CN 108181881 A CN108181881 A CN 108181881A CN 201711406868 A CN201711406868 A CN 201711406868A CN 108181881 A CN108181881 A CN 108181881A
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- 238000000034 method Methods 0.000 title abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 341
- 238000012545 processing Methods 0.000 claims abstract description 116
- 238000007726 management method Methods 0.000 claims description 100
- 238000003032 molecular docking Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 12
- 230000002159 abnormal effect Effects 0.000 description 7
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- 238000005265 energy consumption Methods 0.000 description 6
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- 238000000262 chemical ionisation mass spectrometry Methods 0.000 description 2
- 238000004590 computer program Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 2
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- 230000003287 optical effect Effects 0.000 description 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The application provides a kind of factory management system and method, and production scheduling policy information is shown from trend user for processing platform.The factory management system that the application provides includes production equipment, device adapter and processing platform;Device adapter, for obtaining the facility information of production equipment, facility information includes the corresponding resources of production information of production equipment and running state information;Device adapter is additionally operable to processing platform transmission device information;Processing platform, for according to facility information, generating corresponding production scheduling policy information;Processing platform is additionally operable to dispatch the production work of production equipment according to production scheduling policy information.
Description
Technical field
This application involves production field more particularly to a kind of factory management system and methods.
Background technology
The intelligent concept of factory proposes for a long time, by mechanical arm and robot that is, in production process, there is height
Automation and intelligent, the final full-automatic production line of realization.
However full-automatic production line goes to from concept and implements, and is still limited by science and technology now or needs height
High fund input.
Therefore, nowadays, the intelligent concept of factory is realized how more practically, still needs to further optimize.
Invention content
The application provides a kind of factory management system and method, and production scheduling plan is shown from trend user for processing platform
Slightly information.
For the application in a first aspect, providing a kind of factory management system, factory management system includes production equipment, equipment
Adapter and processing platform;
Device adapter, for obtaining the facility information of production equipment, facility information includes the corresponding production of production equipment
Resource information and running state information;
Device adapter is additionally operable to processing platform transmission device information;
Processing platform, for according to facility information, generating corresponding production scheduling policy information;
Processing platform is additionally operable to dispatch the production work of production equipment according to production scheduling policy information.
With reference to the application in a first aspect, in the first possible realization method of the application first aspect, production equipment
Including device controller, device controller is used to control the operating status of production equipment, and device controller is in the fortune of production equipment
Facility information is obtained in row, device adapter is used to obtain facility information by the I/O modules of the service of connection devices controller.
With reference to the application in a first aspect, in second of possible realization method of the application first aspect, equipment adaptation
Device includes information acquisition sensor, and information acquisition sensor is set on production equipment, and device adapter is used to pass by information collection
Sensor obtains facility information.
With reference to the application in a first aspect, in the third possible realization method of the application first aspect, processing platform,
It is additionally operable to obtain facility information to the corresponding equipment management system of production equipment, equipment management system is used to manage production equipment.
With reference to the application in a first aspect, in the 4th kind of possible realization method of the application first aspect, processing platform,
It is additionally operable to show production scheduling policy information and/or facility information to user.
The application provides a kind of factory management method in second aspect, and factory management method is applied to factory management system
System, factory management system include production equipment, device adapter and processing platform, and factory management method includes:
Device adapter obtains the facility information of production equipment, and facility information includes the corresponding resources of production letter of production equipment
Breath and running state information;
Device adapter is to processing platform transmission device information;
Processing platform generates corresponding production scheduling policy information according to facility information;
Processing platform dispatches the production work of production equipment according to production scheduling policy information.
With reference to the application second aspect, in the first possible realization method of the application second aspect, production equipment
Including device controller, device controller is used to control the operating status of production equipment, and device controller is in the fortune of production equipment
Facility information is obtained in row, the facility information that device adapter obtains production equipment includes:
Device adapter obtains facility information by the I/O modules of the service of connection devices controller.
With reference to the application second aspect, in second of possible realization method of the application second aspect, equipment adaptation
Device includes information acquisition sensor, and information acquisition sensor is set on production equipment, the equipment that device adapter obtains production equipment
Information includes:
Device adapter obtains facility information by information acquisition sensor.
With reference to the application second aspect, in the third possible realization method of the application second aspect, factory management
Method further includes:
Processing platform obtains facility information to the corresponding equipment management system of production equipment, and equipment management system is used to manage
Production equipment.
With reference to the application second aspect, in the 4th kind of possible realization method of the application second aspect, factory management
Method further includes:
Processing platform shows production scheduling policy information and/or facility information to user.
The application provides a kind of computer readable storage medium of knowing clearly, computer readable storage medium packet in the third aspect
Instruction is included, when the instruction is when factory management system is corresponded to and run in equipment so that factory management system performs such as this above-mentioned Shen
Please in second aspect and second aspect at least one of possible realization method flow.
The application provides a kind of computer program product in fourth aspect, which includes computer
Software instruction, when computer software instructions are when factory management system is corresponded to and run in equipment so that factory management system performs
Such as the flow of at least one of possible realization method in above-mentioned the embodiment of the present application second aspect and second aspect.
As can be seen from the above technical solutions, the application has the following advantages:
It is raw after processing platform obtains the facility information of production equipment by device adapter in this factory management system
Into corresponding production scheduling policy information, and according to the production scheduling policy information dispatch production equipment production work, not only
A large amount of manpower can be greatlyd save in the acquisition of facility information, can also be that user is automatic and generate production scheduling strategy in time
Information controls the production work of production equipment, promotes the intelligent operation of factory.
Description of the drawings
Fig. 1 is a kind of embodiment schematic diagram of factory management system that the application provides;
Fig. 2 is another embodiment schematic diagram of factory management system that the application provides;
Fig. 3 is a kind of embodiment schematic diagram of factory management method that the application provides;
Fig. 4 is another embodiment schematic diagram of factory management method that the application provides;
Fig. 5 is another embodiment schematic diagram of factory management method that the application provides;
Fig. 6 is another embodiment schematic diagram of factory management method that the application provides;
Fig. 7 is another embodiment schematic diagram of factory management method that the application provides.
Specific embodiment
The application provides a kind of factory management system and method, and production scheduling plan is shown from trend user for processing platform
Slightly information.
Below in conjunction with the attached drawing in the application, the technical solution in the application is clearly and completely described, is shown
So, described embodiments are only a part of embodiments of the present application, instead of all the embodiments.Based on the reality in the application
Apply example, those skilled in the art's acquired every other embodiment without creative efforts belongs to this
Apply for the range of protection.
Start to be described in detail explanation to the application below.
First, referring to Fig. 1, Fig. 1 shows a kind of embodiment schematic diagram for the factory management system that the application provides,
In the application, factory management system includes production equipment 101, device adapter 102 and processing platform 103.
It is readily appreciated that, in the factory management system provided in the application, a device adapter 102 can connect multiple simultaneously
Production equipment 101, a processing platform 103 can also connect multiple device adapters 102, certainly, processing platform simultaneously
103 quantity can also dispose multiple, form the factory management system of bigger, production equipment 101, device adapter 102 and place
Depending on the quantity of platform 103 is with factory management system specific deployment scheme in practical applications, do not limit herein specifically.
102 one side of device adapter obtains the facility information of production equipment 101 at production equipment 101.
Wherein, which includes 101 corresponding resources of production information of production equipment and running state information, production
Resource information may include the beat that puts in storage, export beat, quantity in stock of 101 relevant raw material of production equipment etc. information or
It may also comprise 101 relevant station situation of production equipment, technical staff's working condition etc. information;Running state information may include
101 relevant start and stop state of production equipment, power consumption state, productive temp etc. information, are used to indicate the specific of production equipment 101
Working condition.
102 another aspect of device adapter is after the facility information for getting production equipment 101, also to processing platform 103
Transmit the facility information got.
Processing platform 103 can carry out facility information after the facility information that device adapter 102 transmits is received
Storage, to carry out the backing up of facility information, securely held;And processing platform 103 can also generate and correspond to according to facility information
Production scheduling policy information, production scheduling policy information can be used for scheduling production equipment 101 production work.
It is appreciated that processing platform 103 can be preset with the create-rule of scheduling strategy information, processing platform 103 is obtaining
After getting facility information, you can calculated according to preset computation rule into Mobile state, so as to generate one group or multigroup production
Scheduling strategy information.
Processing platform 103 is additionally operable to dispatch the production work of production equipment 101 according to the production scheduling policy information of generation
Make.
It is appreciated that after processing platform 103 generates production scheduling policy information, you can according to production scheduling policy information tune
Spend the production work of production equipment 101.Further, when generating multigroup production scheduling policy information, processing platform 103 is also
It can either production efficiency etc. target indicator be ranked up to give birth to so as to filter out lowest energy consumption or highest according to preset energy consumption
Producing efficiency etc. has one group of production scheduling policy information of optimum target index, and according to this group of production scheduling policy information tune
Spend the production work of production equipment 101..Certainly, in practical applications, processing platform 103 can also according to energy consumption, production efficiency or
The different weights combination of other target indicators of person is combined sequence, to comply with different actual demands, does not do herein specifically
It limits.
It is appreciated that before compared to this factory management system is not applied, user needs that a large amount of manpower is spent to go to obtain life
The facility information of equipment is produced, then a large amount of energy is spent to go to consider production scheduling policy information targetedly to be produced tune
Degree, after using this factory management system, processing platform 103, which passes through the equipment that device adapter 102 obtains production equipment 101, to be believed
After breath, corresponding production scheduling policy information is generated, and the production of production equipment 101 is dispatched according to the production scheduling policy information
Work, such as enable idle production equipment, overhaul the production equipment of abnormal conditions, rearrange the staff of production equipment
Charging etc. is replenished in time in quantity, and a large amount of manpower can be not only greatlyd save in the acquisition of facility information, can also be for user certainly
Dynamic and generation production scheduling policy information, the production work of control production equipment 101 in time promotes the intelligent fortune of factory
Row.
It should be understood that in practical applications, production equipment 101 not only can be understood as the production in industrial products
Equipment involved in journey, further, production equipment 101 it is also understood that for multiple equipment combine the production line to be formed or
Raw material cabin, finished bin etc., do not limit specifically herein.
Device adapter 102 can be understood as advanced programmable industrial equipment internet of things equipment adapter, suitable for various
Industrial equipment (or industrial control unit (ICU)), unlike common device adapter, which is that one kind can be transferred to
The device adapter of user's programming, the concrete property and data of the production equipment that user can be adapted to according to required for oneself are read
Write rule, programming apparatus adapter logic, device adapter 102 in addition to very easily can directly use, with processing platform 103
It docks and directly uses outside Modbus device talks protocol function and class libraries, also with certain versatility, support any
485th, the production equipment 101 that 232 and I2C modes are docked, user only need to write the logical program of response as needed.
Processing platform 103 not only can be understood as the processing equipments such as controller, server, and processing equipment can pass through wired company
It connects the either equipment such as wireless connection and the above-mentioned computer referred to, smart mobile phone or electronic board to connect, be adjusted to receive production
It spends policy information and is shown to user.Further, processing platform 103 can also directly be interpreted as having installed processing platform 103
The computer of application program, smart mobile phone, electronic board etc. equipment, after equipment has installed the application program of processing platform 103,
The function of processing platform 103 can be realized, processing platform 103 does not limit specifically herein.
In conclusion in this factory management system, processing platform 103 obtains production equipment by device adapter 102
101 facility information, so as to generate rational production scheduling policy information according to the facility information, and according to the production scheduling
Policy information dispatches the production work of production equipment 101, this factory management system not only can be significantly in the acquisition of facility information
A large amount of manpower is saved, can also be user automatically and generates production scheduling policy information in time, controls the production of production equipment
Work, so as to promote the intelligent operation of factory.
Further, in practical applications, device adapter 102 obtains the facility information of production equipment 101, can be used more
Kind mode specifically for example can be used device controller mode or use information acquisition sensor mode, it is detailed to correspond to explanation
It sees below:
1st, pass through device controller
In a kind of possible realization method, production equipment 101 includes device controller, such as PLC controller, motor
Driver etc. controller, device controller are stored with preset operation program, by running the operation program, device controller
101 a series of matching component of controllable production equipment, so as to fulfill the operating status of control production equipment 101.
Device controller can record the operation conditions of production equipment 101 in the operation of production equipment 101, so as to get
Facility information needed for the application, device adapter 102 can by input/output with device controller (input/output,
I/O) the docking of module, for example, can by physical interfaces such as RS232 or RS485, according to MODBUS agreements and device controller
I/O modules realize docking, at this point, device adapter 102 can pass through the I/O for the electric life controller for docking production equipment 101
Module, so as to get required facility information.
Readily comprehensible, by device controller, device adapter 102 can get the more full equipment of production equipment 101
Information, so as to which another side processing platform 103 can shorten analysis time, the more accurate production of generation according to more full facility information
Scheduling strategy information, so as to more meet the response of actual demand.
2nd, pass through information acquisition sensor
In another possible realization method, device adapter 102 may include information acquisition sensor, and information collection passes
Sensor can be directly arranged in production equipment 101 or be set in the effective information acquisition range of information acquisition sensor life
It produces around equipment 101, device adapter 102 obtains facility information by information acquisition sensor.
It is appreciated that device adapter 102 can bypass the above-mentioned device controller referred to, directly sensed by information collection
Device obtains the key equipment information of required production equipment 101, and improving device adapter 102 with this obtains production equipment 101
The approach diversity of facility information, meanwhile, if catastrophe failure occurs in production equipment 101, such as device controller exception paralyses, stops
Electricity etc. easily causes the abnormal running situation of personnel's injury or serious waste raw material very much, can also timely get
The facility information of production equipment 101 so as to understand the operating condition of production equipment 101 in time, is made corresponding corresponding in time
Operation.
Specifically, the information acquisition sensor of device adapter 101, in practical applications, it may include multiple sensors, example
Such as temperature sensor, position sensor, acceleration transducer, infrared sensor and illuminance sensor.
Wherein, for different production equipments 101, device adapter 101 can set it is one or more kinds of, one or more
A information acquisition sensor, does not limit specifically herein.
Facility information corresponding, that device adapter 102 can be got by information acquisition sensor, specifically may include temperature
Spend sensor acquisition temperature information, position sensor acquisition location information, acceleration transducer acquisition acceleration information,
The infrared information of infrared sensor acquisition and the illuminance information of illuminance sensor acquisition.
It can easily be seen that the above describes, how processing platform 103 is specific is set by the acquisition production of device adapter 102
Standby 101 facility information, in practical applications, the equipment that processing platform 103 can also obtain production equipment 101 by other means
Information.
For example, in another possible realization method, the factory management system that the application provides as shown in Figure 2 is again
A kind of embodiment schematic diagram, processing platform 103 obtain the facility information of production equipment 101 except through device adapter 102
Meanwhile processing platform 103 can also obtain facility information, equipment management system to 101 corresponding equipment management system of production equipment
For managing production equipment 101.
It is appreciated that in the work of production equipment 101, production equipment 101 is it is also possible to be related to corresponding equipment pipe
Reason system, it is specific such as manufacturing execution system (manufacturing execution system, MES), computer/modern times collection
Into manufacture system (computer/contemporary integrated manufacturing systems, CIMS), enterprise
Resource planning (enterprise resource planning, ERP) system or (customer relationship
Management, CRM) equipment management systems such as system, equipment management system is in the operation of management production equipment 101, record
The operating status of production equipment 101 is so as to get the facility information needed for the application.
In another possible realization method, processing platform 103 can also to user show production scheduling policy information and/
Or facility information.
Specifically, processing platform 103 can show the production scheduling policy information of generation to user on computers;Alternatively, place
Platform 103 can also show the life of generation to user by mobile terminal, such as smart mobile phone (including Android and IOS mobile phones)
Scheduling strategy information is produced, the displaying of mobile terminal can know production scheduling policy information under different occasions convenient for user;
Alternatively, processing platform 103 also can also show the production scheduling policy information of generation to user by large-scale electronic board,
Electronic board can set different size of display screen according to required bandwagon effect, so as to show more details or more rich
Production scheduling policy information, it can be achieved that more people while, checks and the monitoring of more people, improve the exhibition of production scheduling policy information
Show effect, do not limit herein specifically.
Processing platform 103 is appreciated that in addition to that can show production scheduling policy information to user, it can also be to user's displaying pair
The facility information answered, you can user is allowed not only can clearly to understand working as production equipment 101 from the facility information of production equipment 101
Preceding working condition can also be visually known the production scheduling policy information for 101 current working status of production equipment, to production
The production process of equipment 101 and its layout are more clear, so as to facilitate user carry out displaying production scheduling policy information or
The production scheduling policy information that person combines displaying quickly adjusts the production scheduling of production equipment 101, plans, promotes factory
Intelligent operation.
Life of the processing platform 103 in addition to that can show generation to user by the display function of the display screen of such as above equipment
Scheduling strategy information and/or facility information are produced, can also production scheduling plan be played to user by the audio playing function of loud speaker
Slightly information and/or facility information further, can also pass through the sound optical deictic function of indicator light, the vibration function of vibrating motor
The production scheduling policy information and/or facility information of generation are shown to user etc. specific component corresponding function, specifically herein not
It limits.
User is after the production scheduling policy information and/or facility information that processing platform 103 is shown is known, you can it is intuitive and
The schedulable situation and/or the condition of production of production equipment production work are fully understood from, so as to easily carry out relevant processing.
Such as enable idle production equipment, overhaul abnormal conditions production equipment, rearrange production equipment crew numbers,
Charging etc. is replenished in time, greatlys save a large amount of manpower.
It can easily be seen that the above is the hardware aspect introduction from factory management system in itself, then start to introduce below
Factory management method applied to factory management system.
First, referring to Fig. 3, Fig. 3 shows the embodiment schematic diagram for the factory management method that the application provides, in this Shen
Please in, factory management method be applied to factory management system, factory management system include production equipment, device adapter and place
Platform.
It is readily appreciated that, in the factory management system provided in the application, a device adapter can connect multiple simultaneously
Production equipment, a processing platform can also connect multiple device adapters simultaneously, and certainly, the quantity of processing platform also can portion
It affixes one's name to multiple, forms the factory management system of bigger, the quantity of production equipment, device adapter and processing platform is with factory management
Depending on the specific deployment scheme of system in practical applications, do not limit herein specifically.
The factory management method that the application provides specifically includes:
Step 301, device adapter obtains the facility information of production equipment;
Wherein, which includes the corresponding resources of production information of production equipment and running state information, production money
Source information may include the beat that puts in storage, export beat, quantity in stock of the relevant raw material of production equipment etc. information or can also wrap
Include the relevant station situation of production equipment, technical staff's working condition etc. information;Running state information may include production equipment
Relevant start and stop state, power consumption state, productive temp etc. information are used to indicate the specific works situation of production equipment.
Step 302, the facility information that device adapter is got to processing platform transmission;
Device adapter can transmit the equipment got to processing platform and believe after the facility information of production equipment is got
Breath.
Step 303, processing platform generates corresponding production scheduling policy information according to facility information;
Processing platform can carry out the storage of facility information after the facility information that device adapter transmits is received,
To carry out the backing up of facility information, securely held;And processing platform can also generate corresponding production and adjust according to facility information
Policy information is spent, production scheduling policy information can be used for the production work of scheduling production equipment.
It is appreciated that processing platform can be preset with the create-rule of scheduling strategy information, processing platform is set getting
After standby information, you can calculated according to preset computation rule into Mobile state, so as to generate one group or multigroup production scheduling plan
Slightly information.
Step 304, processing platform dispatches the production work of production equipment according to the production scheduling policy information of generation.
It is appreciated that after processing platform generation production scheduling policy information, you can dispatched according to production scheduling policy information
The production work of production equipment 101.Further, when generating multigroup production scheduling policy information, processing platform can also root
According to preset energy consumption, either production efficiency etc. target indicator is ranked up to filter out lowest energy consumption or highest production effect
Rate etc. has one group of production scheduling policy information of optimum target index, and according to this group of production scheduling policy information scheduling life
Produce the production work of equipment.Certainly, in practical applications, processing platform can also be according to energy consumption, production efficiency or other targets
The different weights combination of index is combined sequence, to comply with different actual demands, does not limit herein specifically.
It is appreciated that before compared to this factory management system is not applied, user needs that a large amount of manpower is spent to go to obtain life
The facility information of equipment is produced, then a large amount of energy is spent to go to consider production scheduling policy information targetedly to be produced tune
Degree;After using this factory management system, after processing platform obtains the facility information of production equipment by device adapter, generation
Corresponding production scheduling policy information, and according to the production work of production scheduling policy information scheduling production equipment, such as open
With idle production equipment, the production equipment for overhauling abnormal conditions, the crew numbers for rearranging production equipment, mend in time
Be charged into material etc., a large amount of manpower can be not only greatlyd save in the acquisition of facility information, can also be user automatically and in time
Production scheduling policy information is generated, controls the production work of production equipment, promotes the intelligent operation of factory.
It should be understood that in practical applications, production equipment not only can be understood as the production process in industrial products
Involved in equipment, further, production equipment is also understood that the production line or raw material for combining and being formed for multiple equipment
Storehouse, finished bin etc., do not limit specifically herein.
Device adapter can be understood as advanced programmable industrial equipment internet of things equipment adapter, suitable for various industry
Equipment (or industrial control unit (ICU)), unlike common device adapter, which is that one kind can transfer to user
The device adapter of programming, concrete property and the reading and writing data rule for the production equipment that user can be adapted to according to required for oneself
Then, programming apparatus adapter logic, device adapter in addition to very easily can directly using, docked with processing platform and
Outside directly using Modbus device talks protocol function and class libraries, also with certain versatility, any 485,232 and is supported
The production equipment that I2C modes are docked, user only need to write the logical program of response as needed.
Processing platform not only can be understood as the processing equipments such as controller, server, and processing equipment can pass through wired connection
Either the equipment such as wireless connection and the above-mentioned computer referred to, smart mobile phone or electronic board are connect, to receive production scheduling
Policy information is simultaneously shown to user.Further, processing platform can also directly be interpreted as having installed the application journey of processing platform
The computer of sequence, smart mobile phone, electronic board etc. equipment, after equipment has installed the application program of processing platform, you can at realization
The function of platform, processing platform do not limit specifically herein.
In conclusion in this factory management system, processing platform passes through the equipment that device adapter obtains production equipment
Information, so as to generate rational production scheduling policy information according to the facility information, and according to the production scheduling policy information
The production work of production equipment 101 is dispatched, this factory management system can not only greatly save largely in the acquisition of facility information
Manpower, can also be that user is automatic and generate production scheduling policy information in time, control the production work of production equipment, so as to
Promote the intelligent operation of factory.
Further, in practical applications, device adapter obtains the facility information of production equipment, and a variety of sides can be used
Formula specifically for example can be used device controller mode or use information acquisition sensor mode, corresponds to explanation and refer to down
It states:
1st, pass through device controller
In a kind of possible realization method, the implementation for the factory management method that the application as shown in Figure 4 provides illustrates
It is intended to:
Step 401:Device adapter obtains the facility information of production equipment by the I/O modules of the service of connection devices controller;
Production equipment includes device controller, such as PLC controller, motor driver etc. controller, equipment control
Device is stored with preset operation program, and by running the operation program, device controller can control production equipment is a series of to match
Component is covered, so as to fulfill the operating status of control production equipment.
Device controller can record the operation conditions of production equipment in the operation of production equipment, so as to get the application
Required facility information, device adapter can pass through input/output (input/output, I/O) module with device controller
Docking, such as the physical interfaces such as RS232 or RS485, the I/O modules according to MODBUS agreements and device controller can be passed through
Docking is realized, at this point, device adapter can be by the I/O modules for the electric life controller for docking production equipment, so as to get
Required facility information.
Step 402, the facility information that device adapter is got to processing platform transmission;
Step 403, processing platform generates corresponding production scheduling policy information according to facility information;
Step 404, processing platform dispatches the production work of production equipment according to the production scheduling policy information of generation.
It is appreciated that step 402 to step 404 can refer to the step 302 of Fig. 3 corresponding embodiments to step 304, specifically exist
This is repeated no more.
Readily comprehensible, by device controller, device adapter can get the more full facility information of production equipment, from
And another side processing platform can shorten analysis time according to more full facility information, the more accurate production scheduling strategy of generation is believed
Breath, so as to more meet the response of actual demand.
2nd, pass through information acquisition sensor
In a kind of possible realization method, the implementation for the factory management method that the application as shown in Figure 5 provides illustrates
It is intended to:
Step 501, device adapter obtains the facility information of production equipment by information acquisition sensor;
Device adapter may include information acquisition sensor, and information acquisition sensor can be directly arranged in production equipment,
Or be set on around production equipment in the effective information acquisition range of information acquisition sensor, device adapter passes through information
It acquires sensor and obtains facility information.
It is appreciated that device adapter can bypass the above-mentioned device controller referred to, directly pass through information acquisition sensor
The key equipment information of production equipment needed for obtaining, with the way of this facility information for improving device adapter acquisition production equipment
Diameter diversity, meanwhile, if catastrophe failure occurs in production equipment, such as device controller is abnormal, paralysis, has a power failure and easily makes very much
Into personnel's injury or the abnormal running situation of serious waste raw material, the equipment letter of production equipment can be also timely got
Breath, so as to understand the operating condition of production equipment in time, makes corresponding corresponding operating in time.
Specifically, the information acquisition sensor of device adapter, in practical applications, it may include multiple sensors, such as
Temperature sensor, position sensor, acceleration transducer, infrared sensor and illuminance sensor.
Wherein, for different production equipments, device adapter can set one or more kinds of, one or more letter
Breath acquisition sensor, does not limit specifically herein.
Facility information corresponding, that device adapter can be got by information acquisition sensor, specifically may include temperature
The temperature information of sensor acquisition, the location information of position sensor acquisition, acceleration transducer acquisition acceleration information, red
The infrared information of outer sensor acquisition and the illuminance information of illuminance sensor acquisition.
Step 502, the facility information that device adapter is got to processing platform transmission;
Step 503, processing platform generates corresponding production scheduling policy information according to facility information;
Step 504, processing platform dispatches the production work of production equipment according to the production scheduling policy information of generation.
It is appreciated that step 502 to step 504 can refer to the step 302 of Fig. 3 corresponding embodiments to step 304, specifically exist
This is repeated no more.
Specifically how production equipment is obtained it can easily be seen that the above describes processing platform by device adapter and set
Standby information, in practical applications, processing platform can also obtain the facility information of production equipment by other means.
For example, in another possible realization method, the factory management method that the application as shown in Figure 6 provides is again
A kind of embodiment schematic diagram:
Step 601, device adapter obtains the facility information of production equipment;
Step 602, the facility information that device adapter is got to processing platform transmission;
It is appreciated that step 601 and step 602 can refer to the step 301 and step 302 of Fig. 3 corresponding embodiments, tool
Details are not described herein for body.
Step 603, equipment management system obtains the facility information of production equipment;
It is appreciated that while processing platform obtains the facility information of production equipment except through device adapter, may be used also
Facility information is obtained by the corresponding equipment management system of production equipment, equipment management system is used to manage production equipment.
It is appreciated that in the work of production equipment, production equipment it is also possible to be related to corresponding equipment management system,
Specific such as manufacturing execution system (manufacturing execution system, MES), computer/contemporary integrated manufacture
System (computer/contemporary integrated manufacturing systems, CIMS), corporate resources meter
Draw (enterprise resource planning, ERP) system or (customer relationship
Management, CRM) equipment management systems such as system, equipment management system is in the operation of management production equipment, record production
The operating status of equipment is so as to get the facility information needed for the application.
Step 604, processing platform generates corresponding production scheduling policy information according to facility information;
It is appreciated that the production equipment that processing platform can combine slave device adapter respectively and equipment management system obtains
Facility information, generate corresponding production scheduling information.
Step 605, processing platform dispatches the production work of production equipment according to production scheduling policy information.
It is appreciated that step 604 and step 605 can refer to the step 303 and step 304 of Fig. 3 corresponding embodiments, tool
Details are not described herein for body.
In another possible realization method, the factory management method that the application as shown in Figure 7 provides another
Embodiment schematic diagram:
Step 701, device adapter obtains the facility information of production equipment;
Step 702, the facility information that device adapter is got to processing platform transmission;
Step 703, processing platform generates corresponding production scheduling policy information according to facility information;
Step 704, processing platform dispatches the production work of production equipment according to the production scheduling policy information of generation;
It is appreciated that step 701 to step 704 can refer to the step 301 of Fig. 3 corresponding embodiments to step 304, specifically exist
This is repeated no more.
Step 705, processing platform shows production scheduling policy information and/or facility information to user.
Processing platform can also show production scheduling policy information and/or presentation device information to user.
Specifically, processing platform can show the production scheduling policy information of generation to user on computers;Alternatively, processing is flat
Platform can also show the production scheduling of generation to user by mobile terminal, such as smart mobile phone (including Android and IOS mobile phones)
Policy information, the displaying of mobile terminal can know production scheduling policy information under different occasions convenient for user;Alternatively, place
Platform also can also show the production scheduling policy information of generation to user, electronic board can by large-scale electronic board
Different size of display screen is set according to required bandwagon effect, so as to show more details or more rich production scheduling
Policy information improves the bandwagon effect of production scheduling policy information, specifically, it can be achieved that more people while checks and the monitoring of more people
It does not limit herein.
It is appreciated that processing platform in addition to that can show production scheduling policy information to user, can also show to user and correspond to
Facility information, you can user is allowed not only can clearly to understand the work at present shape of production equipment from the facility information of production equipment
State can also be visually known the production scheduling policy information for production equipment current working status, the production to production equipment
Process and its layout are more clear, so as to which user be facilitated to carry out the production scheduling policy information of displaying or combine displaying
Production scheduling policy information quickly adjusts the production scheduling of production equipment, plans, promotes the intelligent operation of factory.
Production of the processing platform in addition to that can show generation to user by the display function of the display screen of such as above equipment
Scheduling strategy information and/or facility information can also play production scheduling strategy by the audio playing function of loud speaker to user
Information and/or facility information further, can also pass through the sound optical deictic function of indicator light, the vibration function etc. of vibrating motor
Specific component corresponding function shows the production scheduling policy information and/or facility information of generation to user, does not do herein specifically
It limits.
User is after the production scheduling policy information and/or facility information for knowing processing platform displaying, you can intuitively and fills
Ground is divided to understand the schedulable situation and/or the condition of production of production equipment production work, so as to easily carry out relevant processing.Example
Such as enable idle production equipment, overhaul abnormal conditions production equipment, rearrange production equipment crew numbers and
When supplement charging etc., greatly save a large amount of manpower.
Present invention also provides a kind of computer readable storage mediums, and computer readable storage medium includes instruction, when this
Instruction is when factory management system is corresponded to and run in equipment so that factory management system performs such as the corresponding arbitrary realities of Fig. 3 to Fig. 7
Apply the flow in the factory management method in example.
Present invention also provides a kind of computer program product, which includes computer software instructions,
When computer software instructions are when factory management system is corresponded to and run in equipment so that factory management system performs such as Fig. 3 to Fig. 7
The flow in factory management method in corresponding any embodiment.
It should be understood that in the various embodiments of the application, the size of the serial number of above-mentioned each process is not meant to perform suitable
The priority of sequence, the execution sequence of each process should be determined with its function and internal logic, without the implementation of reply the embodiment of the present application
Process forms any restriction.
The above, above example are only to illustrate the technical solution of the application, rather than its limitations;Although with reference to before
Embodiment is stated the application is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to preceding
The technical solution recorded in each embodiment is stated to modify or carry out equivalent replacement to which part technical characteristic;And these
Modification is replaced, the range of each embodiment technical solution of the application that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of factory management system, which is characterized in that the factory management system include production equipment, device adapter and
Processing platform;
The device adapter, for obtaining the facility information of the production equipment, the facility information includes the production and sets
Standby corresponding resources of production information and running state information;
The device adapter is additionally operable to transmit the facility information to the processing platform;
The processing platform, for according to the facility information, generating corresponding production scheduling policy information;
The processing platform is additionally operable to dispatch the production work of the production equipment according to the production scheduling policy information.
2. factory management system according to claim 1, which is characterized in that the production equipment includes device controller,
The device controller is used to control the operating status of the production equipment, and the device controller is in the fortune of the production equipment
The facility information is obtained in row, the device adapter is used to obtain institute by the I/O modules for docking the device controller
State facility information.
3. factory management system according to claim 1, which is characterized in that the device adapter is passed including information collection
Sensor, described information acquisition sensor are set on the production equipment, and the device adapter is used to acquire by described information and pass
Sensor obtains the facility information.
4. factory management system according to claim 1, which is characterized in that the processing platform is additionally operable to the life
It produces the corresponding equipment management system of equipment and obtains the facility information, the equipment management system sets for managing the production
It is standby.
5. factory management system according to claim 1, which is characterized in that the processing platform is additionally operable to user's exhibition
Show the production scheduling policy information and/or the facility information.
A kind of 6. factory management method, which is characterized in that the factory management method is applied to factory management system, the factory
Management system includes production equipment, device adapter and processing platform, and the factory management method includes:
The device adapter obtains the facility information of the production equipment, and the facility information is corresponded to including the production equipment
Resources of production information and running state information;
The device adapter transmits the facility information to the processing platform;
The processing platform generates corresponding production scheduling policy information according to the facility information;
The processing platform dispatches the production work of the production equipment according to the production scheduling policy information.
7. factory management method according to claim 6, which is characterized in that the production equipment includes device controller,
The device controller is used to control the operating status of the production equipment, and the device controller is in the fortune of the production equipment
The facility information is obtained in row, the facility information that the device adapter obtains the production equipment includes:
The device adapter obtains the facility information by docking the I/O modules of the device controller.
8. factory management method according to claim 6, which is characterized in that the device adapter is passed including information collection
Sensor, described information acquisition sensor are set on the production equipment, the equipment that the device adapter obtains the production equipment
Information includes:
The device adapter acquires sensor by described information and obtains the facility information.
9. factory management method according to claim 6, which is characterized in that the factory management method further includes:
The processing platform obtains the facility information, the equipment management to the corresponding equipment management system of the production equipment
System is used to manage the production equipment.
10. factory management method according to claim 6, which is characterized in that the factory management method further includes:
The processing platform shows the production scheduling policy information and/or the facility information to user.
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WO2017094472A1 (en) * | 2015-12-01 | 2017-06-08 | オムロン株式会社 | Management system and management program |
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CN204347599U (en) * | 2015-01-21 | 2015-05-20 | 河南中维电子科技有限公司 | A kind of industrial processes Control management system |
WO2017094472A1 (en) * | 2015-12-01 | 2017-06-08 | オムロン株式会社 | Management system and management program |
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