CN108178772B - Preparation method of tenofovir disoproxil fumarate intermediate - Google Patents

Preparation method of tenofovir disoproxil fumarate intermediate Download PDF

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CN108178772B
CN108178772B CN201710990974.2A CN201710990974A CN108178772B CN 108178772 B CN108178772 B CN 108178772B CN 201710990974 A CN201710990974 A CN 201710990974A CN 108178772 B CN108178772 B CN 108178772B
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tenofovir disoproxil
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disoproxil fumarate
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姜春阳
李惠
谢军
崔赛德
陈俊
李红昌
许全胜
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SHANGHAI BOYUE BIOTECHNOLOGY CO Ltd
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Abstract

The invention discloses a preparation method of a tenofovir disoproxil intermediate. The tenofovir disoproxil intermediate disclosed by the invention opens up a new preparation path for preparing tenofovir disoproxil, purification of subsequent steps is not needed, related substances of the tenofovir disoproxil related to phosphate ester in pharmacopoeia can be effectively controlled, the yield is high, impurities are few, and the preparation of the tenofovir disoproxil with higher purity is facilitated.

Description

Preparation method of tenofovir disoproxil fumarate intermediate
Technical Field
The invention relates to the field of pharmaceutical chemistry, in particular to a preparation method of a tenofovir disoproxil fumarate intermediate.
Background
Tenofovir Disoproxil Fumarate (TDF), chemically known as (R) - [ [2- (6-amino-9H-purin-9-yl) -1-methylethoxy ] methyl ] phosphonic acid diisopropoxycarbonyloxymethyl ester Fumarate, is a novel nucleotide reverse transcriptase inhibitor developed by Gilead Sciences, USA, which inhibits replication of HIV virus mainly by inhibiting activity of HIV-1 reverse transcriptase. The preparation is firstly marketed in the United states in 2001, is marketed in a plurality of countries and regions such as Canada, Europe and the like at present, and has good application prospect as a first-line medicament for treating HIV. Although the proportion of HIV infected people in the general population is low in China at present, the number of infected people is 2 in Asia and has a tendency of increasing year by year, so that the demand of anti-AIDS drugs is gradually increased. The tenofovir disoproxil fumarate is used as a first-line antiviral treatment medicine for free AIDS, and the demand is obviously increased. In addition, tenofovir disoproxil has the functions of inhibiting hepatitis B virus replication and stabilizing the state of illness, can reduce transaminase to a certain extent, has the effect of protecting the liver, and has a good effect on the treatment of the hepatitis B. Based on the good market demand of tenofovir disoproxil fumarate, the improvement and optimization of the synthesis process of tenofovir disoproxil fumarate are of great significance to the society and enterprises.
The existing production process of tenofovir disoproxil fumarate is to synthesize tenofovir disoproxil through esterification reaction between tenofovir monohydrate or anhydride serving as an intermediate and chloromethyl isopropyl carbonate, and then salify the tenofovir disoproxil fumarate with fumaric acid to obtain the tenofovir disoproxil fumarate, but the existing synthesis technology has low reaction conversion rate and is easy to generate impurities. The main reason is that tenofovir is subjected to mono-esterification firstly during esterification and then continuously reacted into diester, but the monoester is always existed in the reaction to influence the reaction yield because the steric hindrance is increased, the reaction activity is reduced and the diester difficulty is increased after mono-esterification. And because a large amount of monosubstituted products exist, the treatment after the reaction is difficult, and the product quality is difficult to ensure. Although the forward progress of the reaction is promoted by increasing the amount of raw materials, the production cost is greatly increased, and related impurities (such as the impurities shown in figure I) of tenofovir disoproxil begin to appear as the reaction progresses. In a word, the existing method for preparing tenofovir disoproxil has the defects of low yield, high cost, more impurities and the like.
Figure GDA0002292883300000021
In order to overcome the defects of using tenofovir monohydrate or anhydride as an intermediate, a new intermediate for efficiently preparing tenofovir disoproxil with higher purity needs to be developed.
Disclosure of Invention
The invention aims to provide a preparation method of a tenofovir disoproxil intermediate, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a tenofovir disoproxil fumarate intermediate having the structure of formula (ii):
Figure GDA0002292883300000022
the preparation method of the tenofovir disoproxil fumarate intermediate adopts a synthetic route shown as follows:
Figure GDA0002292883300000031
the method specifically comprises the following steps: 1) carrying out hydrolysis reaction on diethyl p-toluenesulfonyloxymethylphosphonate under the action of a hydrolysis reagent to obtain a compound p-toluenesulfonyloxymethylphosphonic acid shown as a formula (III); 2) condensing the compound p-toluenesulfonyloxymethylphosphonic acid obtained in the step 1) and represented by the formula (III) with chloromethyl isopropyl carbonate under the action of alkali to obtain a tenofovir disoproxil intermediate represented by the formula (II), wherein the tenofovir disoproxil intermediate represented by the formula (II) is named as ((bis ((isopropoxycarbonyl) oxy) methoxy) phosphoryl) methyl 4-methylbenzenesulfonate.
As a still further scheme of the invention: in the step 1), the hydrolysis reagent is one or a combination of two of trimethyl bromosilane and 48% hydrogen bromide water solution; in the step 2), the alkali is pyridine, 4-dimethylaminopyridine, N-diisopropylethylamine, 2, 6-dimethylpyridine, sodium carbonate, potassium carbonate, triethylamine or diethylamine.
As a still further scheme of the invention: in the step 1), the hydrolysis reagent is trimethyl bromosilane; in the step 2), the alkali is triethylamine.
As a still further scheme of the invention: in the step 1), the molar ratio of the diethyl p-toluenesulfonyloxymethylphosphonate to the hydrolysis reagent is 1: 3-10; in the step 2), the molar ratio of the compound shown in the formula (III), alkali and chloromethyl isopropyl carbonate is 1:3-5: 2.5-5.
As a still further scheme of the invention: in the step 1), the molar ratio of the diethyl p-toluenesulfonyloxymethylphosphonate to the hydrolysis reagent is 1: 8; in step 2), the molar ratio of the compound represented by the formula (III), the base and chloromethyl isopropyl carbonate is 1:3: 5.
As a still further scheme of the invention: in the step 1), the hydrolysis temperature is 10-80 ℃; in the step 2), the temperature of the condensation reaction is 30-80 ℃.
As a still further scheme of the invention: in the step 1), the hydrolysis temperature is 30 ℃; in step 2), the temperature of the condensation reaction is 60 ℃.
As a still further scheme of the invention: in the step 1), the solvent is N, N-dimethylformamide, N-dimethylacetamide, dimethyl sulfoxide, acetonitrile or N-methylpyrrolidone; in the step 2), the solvent is acetonitrile, N-dimethylformamide, N-dimethylacetamide, dimethyl sulfoxide or N-methylpyrrolidone; in the step 1), the dosage of the solvent is 5-40 times of that of diethyl p-toluenesulfonyloxymethylphosphonate in terms of W/V; in the step 2), the dosage of the solvent is 5-10 times of that of the compound shown in the formula (III) according to W/V.
As a still further scheme of the invention: in the step 1), the solvent is acetonitrile; in the step 2), the solvent is N, N-dimethylformamide.
Compared with the prior art, the invention has the beneficial effects that:
1. the tenofovir disoproxil intermediate disclosed by the invention opens up a new preparation path for preparing tenofovir disoproxil, because a phosphonic acid bis (isopropionyloxymethyl) ester part is synthesized firstly, purification of subsequent steps is not needed, tenofovir disoproxil related substances related to a phosphate part in pharmacopoeia can be effectively controlled, the yield is high, impurities are few, and the preparation of high-purity tenofovir disoproxil is facilitated;
2. according to the preparation method of the tenofovir disoproxil intermediate, high-risk products such as n-butyl lithium, sodium hydride and the like are not adopted, so that the production process is safer, the process operation is simple, the reaction condition is mild, the method is suitable for industrial production, and a better synthesis mode of the tenofovir disoproxil intermediate is realized.
Drawings
FIG. 1 shows the NMR spectrum of a tenofovir disoproxil intermediate.
Figure 2 is an LCMS spectrum of a tenofovir disoproxil intermediate.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to specific embodiments.
A tenofovir disoproxil fumarate intermediate having the structure of formula (ii):
Figure GDA0002292883300000051
the preparation method of the tenofovir disoproxil fumarate intermediate adopts a synthetic route shown as follows:
Figure GDA0002292883300000052
example 1
Preparation of p-toluenesulfonyloxymethylphosphonic acid, a compound of formula (III):
adding 15g (0.046mol) of diethyl p-toluenesulfonyloxymethylphosphonate and 450ml of acetonitrile into a 1L reaction bottle, stirring, slowly dropwise adding 56.4g (0.37mol) of trimethyl bromosilane under ice bath, after the dropwise adding is finished, heating to 30 ℃, keeping the temperature at 30 ℃, reacting for 24 hours, after the reaction is finished, removing the acetonitrile by reduced pressure concentration, adding 100ml of toluene into the concentrated solution, transferring into a 500ml three-neck bottle, cooling to 10-20 ℃ by ice bath, adding 100ml of precooling water, keeping the temperature at 10-20 ℃, stirring for 10 minutes, standing, layering and removing an organic layer. Washing the water layer with 100ml ethyl acetate for 3 times, keeping the temperature at 10-20 ℃, removing the water layer after washing, combining the ethyl acetate layers, then adding 100ml saturated saline water into the ethyl acetate layer, keeping the temperature at 10-20 ℃, stirring for 5-10 min, standing, layering, and removing the water layer. Adding anhydrous magnesium sulfate into the ethyl acetate layer, drying, keeping the temperature at 10-20 ℃, stirring for 10min, filtering, and concentrating the dry ethyl acetate in vacuum to obtain 12.3g of a colorless transparent oily liquid of the compound (III), wherein the yield is 98 percent, and the 1H-NMR (DMSO-d6, delta ppm): 2.40(s, 3H), 3.90(d,2H),7.46(d,2H), 7.77(d, 2H).
Example 2
Preparation of p-toluenesulfonyloxymethylphosphonic acid, a compound of formula (III):
adding 20g (0.06mol) of diethyl p-toluenesulfonyloxymethylphosphonate, 500ml of N, N-dimethylformamide and 21.7g (0.882mol) of sodium bromide into a 1L reaction bottle, stirring, slowly dropwise adding 32.6g (1.26mol) of trimethylchlorosilane into the reaction bottle in ice bath, heating to 60 ℃ to react for 16 hours after dropwise adding is finished, finishing the reaction, cooling the reaction solution to room temperature, filtering, distilling the filtrate in high vacuum to remove the solvent N, N-dimethylformamide, adding 100ml of toluene into the concentrated solution, transferring the mixture into a 500ml three-neck flask, cooling to 10-20 ℃ in ice bath, adding 100ml of precooling water, keeping the temperature at 10-20 ℃ and stirring for 10 minutes, standing, layering and removing an organic layer. Washing the water layer with 100ml ethyl acetate for 3 times, keeping the temperature at 10-20 ℃, removing the water layer after washing, combining the ethyl acetate layers, then adding 100ml saturated saline water into the ethyl acetate layer, keeping the temperature at 10-20 ℃, stirring for 5-10 min, standing, layering, and removing the water layer. And adding anhydrous magnesium sulfate into the ethyl acetate layer, drying, keeping the temperature at 10-20 ℃, stirring for 10min, filtering, and concentrating the dry ethyl acetate in vacuum to obtain 15.3g of compound (III) colorless transparent oily liquid with the yield of 91%.
Example 3
Preparation of a tenofovir disoproxil fumarate intermediate compound represented by formula (II):
a500 mL reaction flask was charged with 20g of Compound (III) (0.075mol), and then 200mL of N, N-dimethylformamide was added thereto, followed by stirring and mixing at room temperature. Then, 23.2g of triethylamine (0.228mol) is slowly dropped into the solution, and the solution is stirred for about 1 hour after the dropping is finished; then, 57.2g of chloromethyl isopropyl carbonate (0.38mol) was added to the reaction solution, and the reaction solution was heated to 60 ℃ and reacted for 5 hours while maintaining the temperature. And after the reaction is finished, cooling the reaction liquid to 10-20 ℃, adding 75ml of cyclohexane, stirring, standing, layering, removing a cyclohexane layer, and washing the N, N-dimethylformamide layer again according to the method. Then, 450ml of ethyl acetate was added to N, N-dimethylformamide, and the mixture was stirred for 0.5 hour, filtered, and the filtrate was washed three times with 150ml of water, once with 150ml of saturated saline, dried over anhydrous magnesium sulfate, filtered, and the filtrate was evaporated to dryness to obtain 28g of compound (ii) as a pale yellow oily liquid with a yield of 75%, 1H-NMR (DMSO-d6, δ ppm): 1.22(m, 12H), 2.42(s, 3H), 4.49(d, 2H), 4.80(m, 2H), 5.57(d, 4H), 7.48(d, 2H), 7.80(d, 2H).
Example 4
Preparation of a tenofovir disoproxil fumarate intermediate compound represented by formula (II):
50g of Compound (III) (0.18mol) was charged into a 1L reaction flask, and 500ml of N-methylpyrrolidone was added thereto, followed by stirring and mixing at room temperature. Then, 29.4g N N-diisopropylethylamine (0.54mol) is slowly dripped, and the mixture is stirred for about 1 hour after dripping; then, 137.4g of chloromethyl isopropyl carbonate (0.90mol) was added to the reaction solution, and the reaction solution was heated to 60 ℃ and reacted for 5 hours while maintaining the temperature. And after the reaction is finished, cooling the reaction liquid to 10-20 ℃, adding 75ml of cyclohexane, stirring, standing, layering, removing a cyclohexane layer, and washing the N-methylpyrrolidone layer again according to the method. Then, 450ml of ethyl acetate was added to N-methylpyrrolidone, and the mixture was stirred for 0.5 hour, filtered, the filtrate was washed three times with 150ml of water, once with 150ml of saturated saline, dried over anhydrous magnesium sulfate, filtered, and the filtrate was evaporated to dryness to obtain 64g of compound (ii) as a pale yellow oily liquid with a yield of 68%.
The tenofovir disoproxil intermediate disclosed by the invention opens up a new preparation path for preparing tenofovir disoproxil, because a phosphonic acid bis (isopropionyloxymethyl) ester part is synthesized firstly, purification of subsequent steps is not needed, tenofovir disoproxil related substances related to a phosphate part in pharmacopoeia can be effectively controlled, the yield is high, impurities are few, and the preparation of high-purity tenofovir disoproxil is facilitated; according to the preparation method of the tenofovir disoproxil intermediate, high-risk products such as n-butyl lithium, sodium hydride and the like are not adopted, so that the production process is safer, the process operation is simple, the reaction condition is mild, the method is suitable for industrial production, and a better synthesis mode of the tenofovir disoproxil intermediate is realized.
While the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (7)

1. A preparation method of a tenofovir disoproxil fumarate intermediate is characterized by adopting a synthetic route shown as follows:
Figure DEST_PATH_IMAGE002
the method specifically comprises the following steps:
1) carrying out hydrolysis reaction on diethyl p-toluenesulfonyloxymethylphosphonate under the action of a hydrolysis reagent to obtain a compound p-toluenesulfonyloxymethylphosphonic acid shown as a formula (III);
2) condensing the compound p-toluenesulfonyloxymethylphosphonic acid obtained in the step 1) and represented by the formula (III) with chloromethyl isopropyl carbonate under the action of alkali to obtain a tenofovir disoproxil intermediate represented by the formula (II), wherein the tenofovir disoproxil intermediate represented by the formula (II) is named as ((bis ((isopropoxycarbonyl) oxy) methoxy) phosphoryl) methyl 4-methylbenzenesulfonate.
2. The method for preparing a tenofovir disoproxil fumarate intermediate according to claim 1, wherein in step 1), the molar ratio of the diethyl p-toluenesulfonyloxymethylphosphonate to the hydrolysis reagent is 1: 3-10; in the step 2), the molar ratio of the compound shown in the formula (III), alkali and chloromethyl isopropyl carbonate is 1:3-5: 2.5-5.
3. The method for preparing a tenofovir disoproxil fumarate intermediate as claimed in claim 2, wherein in step 1), the molar ratio of the diethyl p-toluenesulfonyloxymethylphosphonate to the hydrolysis reagent is 1: 8; in step 2), the molar ratio of the compound represented by the formula (III), the base and chloromethyl isopropyl carbonate is 1:3: 5.
4. The method for preparing a tenofovir disoproxil fumarate intermediate according to claim 1, wherein in step 1), the hydrolysis temperature is 10-80 ℃; in the step 2), the temperature of the condensation reaction is 30-80 ℃.
5. The method for preparing tenofovir disoproxil fumarate intermediate according to claim 4, wherein in step 1), the hydrolysis temperature is 30 ℃; in step 2), the temperature of the condensation reaction is 60 ℃.
6. The method for preparing a tenofovir disoproxil intermediate according to claim 1, wherein in step 1), the solvent used is N, N-dimethylformamide, N-dimethylacetamide, dimethylsulfoxide, acetonitrile or N-methylpyrrolidone; in the step 2), the solvent is acetonitrile, N-dimethylformamide, N-dimethylacetamide, dimethyl sulfoxide or N-methylpyrrolidone; in the step 1), the dosage of the solvent is 5-40 times of that of diethyl p-toluenesulfonyloxymethylphosphonate in terms of W/V; in the step 2), the dosage of the solvent is 5-10 times of that of the compound shown in the formula (III) according to W/V.
7. The method for preparing a tenofovir disoproxil fumarate intermediate according to claim 6, wherein in step 1), the solvent used is acetonitrile; in the step 2), the solvent is N, N-dimethylformamide.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103641858A (en) * 2013-12-31 2014-03-19 湖南千金湘江药业股份有限公司 Tenofovir disoproxil fumarate and preparation method thereof
WO2015085256A1 (en) * 2013-12-05 2015-06-11 Chimerix, Inc. Branched chain acyclic nucleoside phosphonate esters and methods of synthesis and uses thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015085256A1 (en) * 2013-12-05 2015-06-11 Chimerix, Inc. Branched chain acyclic nucleoside phosphonate esters and methods of synthesis and uses thereof
CN106061982A (en) * 2013-12-05 2016-10-26 奇默里克斯公司 Branched chain acyclic nucleoside phosphonate esters and methods of synthesis and uses thereof
CN103641858A (en) * 2013-12-31 2014-03-19 湖南千金湘江药业股份有限公司 Tenofovir disoproxil fumarate and preparation method thereof

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