CN108172100A - A kind of digital control comprehensive practical exercising system - Google Patents
A kind of digital control comprehensive practical exercising system Download PDFInfo
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- CN108172100A CN108172100A CN201711403558.4A CN201711403558A CN108172100A CN 108172100 A CN108172100 A CN 108172100A CN 201711403558 A CN201711403558 A CN 201711403558A CN 108172100 A CN108172100 A CN 108172100A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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Abstract
The present invention relates to Nc Simulation fields, a kind of digital control comprehensive practical exercising system is provided, including host, hardware report control platform and Numerical Control Machining Simulation, the Numerical Control Machining Simulation is arranged on inside host, the hardware report control platform is arranged on the outer Numerical Control Machining Simulation that is connected with host of host and includes numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, fault detect and setup module, network test system module, can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting;Numerical Control Machining Simulation can both manipulate the simulation software of Numerical Control Machining Simulation with real-time communication with hardware report control platform by hardware report control platform;The present invention, which realizes, is intended to provide a kind of digital control comprehensive practical exercising system for collecting operational simulation, maintenance simulation, fault detect processing and networks survivabilities.
Description
Technical field
The present invention relates to Nc Simulation fields, and in particular to a kind of digital control comprehensive practical exercising system.
Background technology
Numerically-controlled machine tool virtual emulation experience system, be to cultivate Repairing of Numerically Controlled Machine Tool, for the purpose of the outstanding personnel of maintenance and
The Virtual Numerical Control Machine Tools operating platform of research and development.Digital control comprehensive practical traning platform is to replace setting in practice-training teaching link with virtual technology
The loss of standby, material, cutter etc. makes students' response to reduce instruction cost by true machine tool panel operation training
Machine operation process.Due to Numerical Control Specialty number of student in general, Numerical Control Specialty platform therefore on the market is few, it is broadly divided into two
Kind:A kind of is the simulation software for the enterprise development for specializing in Numerical Control Simulation virtual platform, and this software is normally mounted at
On computer, but this software usually not true operation button, the software of enterprise do not meet the requirement of education generally also;It is another
Kind be lathe manufacturer for the small machine for emulating lathe button that the use of equipment of itself is helped develop, this small machine can
To reach the contact effect for being familiar with operation, but since manufacturer does not have three-dimensional simulation technique, so this kind of small machine is usual
There is no emulated interface, even if having, interface is also very coarse, can only simulation operations as a result, being unable to simulation operations process.Numerical control is tieed up
The culture for repairing the talent does not require nothing more than the above-mentioned relevant knowwhy of grasp, it is often more important that it is required that being carried out to every technical ability therein
Practice and training.The corresponding teaching of culture urgent need of such talent and real training means.
Invention content
The technical issues of solution
In view of the deficiencies of the prior art, the present invention provides a kind of digital control comprehensive practical exercising systems, it is desirable to provide a kind of collection operation is imitative
Very, the digital control comprehensive practical exercising system of maintenance simulation, fault detect processing and networks survivabilities.
Technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of digital control comprehensive practical exercising system, including host, hardware report control platform and Numerical Control Machining Simulation, the Numerical Control Machining Simulation
It is arranged on inside host, the hardware report control platform is arranged on the outer Numerical Control Machining Simulation that is connected with host of host and includes number
Control Machine Tools Electric link block, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, fault detect and setup module,
Network test system module can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting;Numerical Control Machining Simulation with
Hardware report control platform can both manipulate the simulation software of Numerical Control Machining Simulation with real-time communication by hardware report control platform,
It can be learnt using only Numerical Control Machining Simulation, host further includes display, display real-time display Numerical Control Machining Simulation
Simulation process.
Further, the Machine Tools Electric link block supports various configurations mode:FANUC 0i Mate MD systems,
FANUC 0i MD systems, FANUC 0i Mate TD systems and FANUC 0i TD systems.
Further, the digital control system parameter setting module supports system Chinesizing, system all clear, system backup, ladder
Figure import, main shaft configuration, servo configuration, PMC support monitoring, search, modification, generate etc. functions.
Further, the parts such as the hardware report control platform display device, NC keyboards, MCP, status lamp, handheld unit
Composition;Signal is transmitted, finally by program, parameter and instruction etc. by key-press input after obtaining signal by serial communication
Analogue simulation is carried out, and by simulating cutting situation by serial ports feedback operation panel by platform emulation module, for different
Situation is lighted or black out signal lamp.
Further, the network test system Modularity Theory examination and practical operation examination, checking system record operation are complete
Process, and compared with standard operation template to obtain the result of appraisal automatically, and pass through the automatic record student in backstage and operate full mistake
The automatic record student in Cheng backstages operates overall process and forms learning log.
Further, the numerical control machine Electricity Federation mode transfer block to completely embody Installing machine tool, system parameter setting complete
Later, various action tests, function test, dry run, load test, trial cut etc. detect whether to meet the requirements.
Further, the fault detect is to be established based on CBR inference methods, be loaded with failure with setup module
Packet, CBR inference methods are that the fault case that will be previously found is stored in case library, mistake of the simulation mankind in processing equipment
Journey retrieves case library, the reason of so as to find failure;Common fault message and processing side are stored in failure packet
Method facilitates real training personnel quickly to grasp and release failure.
Further, the failure packet is open failure packet, constantly can increase and upgrade.
Further, the hardware report control platform supports the operation of a variety of digital control systems and machine tool type, makes operator
Obtain most intuitive, most true operation training.
Advantageous effect
The present invention provides a kind of digital control comprehensive practical exercising systems, and compared with existing known technology, of the invention having is following beneficial
Effect:
1st, numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control electromechanics are included by Numerical Control Machining Simulation
The design of joint debugging module, fault detect and setup module, network test system module, the processing of omnibearing imitating numerically controlled lathe,
Repair and detection replace the loss of equipment, material, cutter etc. in practice-training teaching link to reduce religion by virtual emulation
This is studied, while students' response machine operation process is made, while solve student in number by true hardware report control platform operation training
Control machine tool functional component dismounting real training deficiency connects the problem of real training is insufficient with Machine Tools Electric, can effectively training student duty
Industry ability, the professional quality of exercise student '.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the schematic diagram of the digital control comprehensive practical exercising system of the present invention;
1- hosts;2- Numerical Control Machining Simulations;3- hardware report control platforms;4- displays.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without creative efforts shall fall within the protection scope of the present invention.
Embodiment:
A kind of digital control comprehensive practical exercising system of the present embodiment, with reference to Fig. 1:Including host 1, hardware report control platform 3 and Numerical Control Simulation
System 2, Numerical Control Machining Simulation 2 are arranged on inside host 1, and hardware report control platform 3 is arranged on the outer number that is connected with host 1 of host 1
It controls analogue system 2 and includes numerically-controlled machine tool electrical connection module 21, digital control system parameter setting module 22, numerical control machine Electricity Federation mode transfer block
23rd, fault detect and setup module 24, network test system module 25 can simulate the allusion quotation in numerically controlled lathe, milling machine and processing
Type operates and setting;Numerical Control Machining Simulation 2 can both pass through hardware report control platform 3 with hardware report control platform 3 with real-time communication
The simulation software of Numerical Control Machining Simulation 2 is manipulated, can also be learnt using only Numerical Control Machining Simulation 2, host 1 further includes aobvious
Show device 4, the simulation process of 4 real-time display Numerical Control Machining Simulation 2 of display.
Machine Tools Electric link block 21 supports various configurations mode:FANUC 0i Mate MD systems, FANUC 0i MD
System, FANUC 0i Mate TD systems and FANUC 0i TD systems.
The Chinesizing of 22 support system of digital control system parameter setting module, system all clear, system backup, ladder figure imports, main shaft is matched
Put, servo configuration, PMC support monitoring, search, modification, generate etc. functions.
The part such as 3 display device of hardware report control platform, NC keyboards, MCP, status lamp, handheld unit forms;Program, parameter
With instruction etc. by key-press input, signal is transmitted by serial communication after obtaining signal, eventually by platform emulation mould
Block carries out analogue simulation, and simulating cutting situation is lighted or extinguished for different situations by serial ports feedback operation panel
Signal lamp.
The theoretical examination of network test system module 25 and practical operation examination, checking system record operation overall process, and and standard
Action template is compared to obtain the result of appraisal automatically, and is passed through the automatic record student in backstage and operated the automatic record in overall process backstage
Student operates overall process and forms learning log.
After numerical control machine Electricity Federation mode transfer block 23 is completely to embody Installing machine tool, system parameter setting is completed, various actions
Experiment, function test, dry run, load test, trial cut etc. detect whether to meet the requirements.
Fault detect is to be established based on CBR inference methods, be loaded with failure packet, CBR reasoning sides with setup module 24
Method is that the fault case that will be previously found is stored in case library, process of the simulation mankind in processing equipment, to case library into
Row retrieval, the reason of so as to find failure;Common fault message and processing method are stored in failure packet, facilitates real training personnel
It is quick to grasp and release failure.
Failure packet is open failure packet, constantly can increase and upgrade.
Hardware report control platform 3 supports the operation of a variety of digital control systems and machine tool type, obtains operator most intuitive, most true
Real operation training.
Numerically-controlled machine tool electrical connection module 21, digital control system parameter setting module 22, number are included by Numerical Control Machining Simulation 2
Control electromechanical setting module 23, fault detect and setup module 24, the design of network test system module 25, omnibearing imitating numerical control
Processing, repair and the detection of lathe replace the damage of equipment, material, cutter etc. in practice-training teaching link by virtual emulation
Consumption makes students' response machine operation process to reduce instruction cost by true 3 operation training of hardware report control platform, solves simultaneously
Certainly student connects the problem of real training is insufficient in numerically-controlled machine tool functional component dismounting real training deficiency with Machine Tools Electric, can effectively train
Support the vocational ability of student, the professional quality of exercise student '.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only will including those
Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
Also there are other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation
Technical solution recorded in example modifies or carries out equivalent replacement to which part technical characteristic;And these modification or
It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.
Claims (9)
1. a kind of digital control comprehensive practical exercising system, which is characterized in that including host, hardware report control platform and Numerical Control Machining Simulation, institute
It states Numerical Control Machining Simulation to be arranged on inside host, the hardware report control platform is arranged on the outer numerical control that with host is connected of host
Analogue system includes numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, failure inspection
Survey and setup module, network test system module can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting;
Numerical Control Machining Simulation both can manipulate Numerical Control Machining Simulation with real-time communication with hardware report control platform by hardware report control platform
Simulation software, can also be learnt using only Numerical Control Machining Simulation, host further includes display, display real-time display
The simulation process of Numerical Control Machining Simulation.
A kind of 2. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the Machine Tools Electric link block
Support various configurations mode:FANUC 0i Mate MD systems, FANUC 0i MD systems, FANUC 0i Mate TD systems and
FANUC 0i TD systems.
A kind of 3. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the digital control system parameter setting
Module supports system Chinesizing, system all clear, system backup, the importing of ladder figure, main shaft configuration, servo configuration, PMC to support monitoring, search
The functions such as rope, modification, generation.
4. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the hardware report control platform is shown
The part such as device, NC keyboards, MCP, status lamp, handheld unit forms.Program, parameter and instruction etc. are obtained by key-press input
Signal is transmitted by serial communication after signal, analogue simulation is carried out, and simulation is added eventually by platform emulation module
Work situation is lighted or black out signal lamp for different situations by serial ports feedback operation panel.
A kind of 5. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the network test system module
Theory examination and practical operation examination, checking system record operation overall process, and compared and examined automatically with standard operation template
Core is as a result, and passing through the automatic record student in backstage and operating the automatic record student in overall process backstage and operate overall process and form study day
Will.
A kind of 6. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the numerical control machine Electricity Federation mode transfer block
After completely embodying Installing machine tool, system parameter setting completion, various action tests, function test, dry run, load examination
It tests, trial cut etc., detects whether to meet the requirements.
7. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the fault detect and setting mould
Block is to be established based on CBR inference methods, be loaded with failure packet, and CBR inference methods are that the fault case that will be previously found is deposited
It is stored in case library, process of the simulation mankind in processing equipment retrieves case library, the reason of so as to find failure;
Common fault message and processing method are stored in failure packet, real training personnel is facilitated quickly to grasp and release failure.
8. a kind of digital control comprehensive practical exercising system according to claim 7, which is characterized in that the failure packet is open event
Barrier packet, constantly can increase and upgrade.
9. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the hardware report control platform is supported
The operation of a variety of digital control systems and machine tool type makes operator obtain most intuitive, most true operation training.
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Cited By (3)
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CN110930806A (en) * | 2019-12-20 | 2020-03-27 | 上海巅思智能科技有限公司 | Numerical control training system |
CN112883247A (en) * | 2021-01-15 | 2021-06-01 | 南京南戈特智慧科技有限公司 | Electronic examination system of numerical control machine tool |
CN113299174A (en) * | 2021-05-08 | 2021-08-24 | 辽宁普蕾康精密机械制造有限公司 | Three-dimensional numerical control multi-axis simulator and simulation machining method |
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