CN108172100A - A kind of digital control comprehensive practical exercising system - Google Patents

A kind of digital control comprehensive practical exercising system Download PDF

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Publication number
CN108172100A
CN108172100A CN201711403558.4A CN201711403558A CN108172100A CN 108172100 A CN108172100 A CN 108172100A CN 201711403558 A CN201711403558 A CN 201711403558A CN 108172100 A CN108172100 A CN 108172100A
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simulation
numerical control
digital control
module
comprehensive practical
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CN201711403558.4A
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CN108172100B (en
Inventor
刘跃鹏
杨新
葛东升
张恒
陈忠平
蒋修定
冯磊
张伟峰
陆建军
赵光霞
朱步贵
赵鹏
谷战先
任俊
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Jiangsu Phoenix Wisdom Education Technology Co Ltd
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Jiangsu Phoenix Wisdom Education Technology Co Ltd
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Numerical Control (AREA)

Abstract

The present invention relates to Nc Simulation fields, a kind of digital control comprehensive practical exercising system is provided, including host, hardware report control platform and Numerical Control Machining Simulation, the Numerical Control Machining Simulation is arranged on inside host, the hardware report control platform is arranged on the outer Numerical Control Machining Simulation that is connected with host of host and includes numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, fault detect and setup module, network test system module, can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting;Numerical Control Machining Simulation can both manipulate the simulation software of Numerical Control Machining Simulation with real-time communication with hardware report control platform by hardware report control platform;The present invention, which realizes, is intended to provide a kind of digital control comprehensive practical exercising system for collecting operational simulation, maintenance simulation, fault detect processing and networks survivabilities.

Description

A kind of digital control comprehensive practical exercising system
Technical field
The present invention relates to Nc Simulation fields, and in particular to a kind of digital control comprehensive practical exercising system.
Background technology
Numerically-controlled machine tool virtual emulation experience system, be to cultivate Repairing of Numerically Controlled Machine Tool, for the purpose of the outstanding personnel of maintenance and The Virtual Numerical Control Machine Tools operating platform of research and development.Digital control comprehensive practical traning platform is to replace setting in practice-training teaching link with virtual technology The loss of standby, material, cutter etc. makes students' response to reduce instruction cost by true machine tool panel operation training Machine operation process.Due to Numerical Control Specialty number of student in general, Numerical Control Specialty platform therefore on the market is few, it is broadly divided into two Kind:A kind of is the simulation software for the enterprise development for specializing in Numerical Control Simulation virtual platform, and this software is normally mounted at On computer, but this software usually not true operation button, the software of enterprise do not meet the requirement of education generally also;It is another Kind be lathe manufacturer for the small machine for emulating lathe button that the use of equipment of itself is helped develop, this small machine can To reach the contact effect for being familiar with operation, but since manufacturer does not have three-dimensional simulation technique, so this kind of small machine is usual There is no emulated interface, even if having, interface is also very coarse, can only simulation operations as a result, being unable to simulation operations process.Numerical control is tieed up The culture for repairing the talent does not require nothing more than the above-mentioned relevant knowwhy of grasp, it is often more important that it is required that being carried out to every technical ability therein Practice and training.The corresponding teaching of culture urgent need of such talent and real training means.
Invention content
The technical issues of solution
In view of the deficiencies of the prior art, the present invention provides a kind of digital control comprehensive practical exercising systems, it is desirable to provide a kind of collection operation is imitative Very, the digital control comprehensive practical exercising system of maintenance simulation, fault detect processing and networks survivabilities.
Technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of digital control comprehensive practical exercising system, including host, hardware report control platform and Numerical Control Machining Simulation, the Numerical Control Machining Simulation It is arranged on inside host, the hardware report control platform is arranged on the outer Numerical Control Machining Simulation that is connected with host of host and includes number Control Machine Tools Electric link block, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, fault detect and setup module, Network test system module can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting;Numerical Control Machining Simulation with Hardware report control platform can both manipulate the simulation software of Numerical Control Machining Simulation with real-time communication by hardware report control platform, It can be learnt using only Numerical Control Machining Simulation, host further includes display, display real-time display Numerical Control Machining Simulation Simulation process.
Further, the Machine Tools Electric link block supports various configurations mode:FANUC 0i Mate MD systems, FANUC 0i MD systems, FANUC 0i Mate TD systems and FANUC 0i TD systems.
Further, the digital control system parameter setting module supports system Chinesizing, system all clear, system backup, ladder Figure import, main shaft configuration, servo configuration, PMC support monitoring, search, modification, generate etc. functions.
Further, the parts such as the hardware report control platform display device, NC keyboards, MCP, status lamp, handheld unit Composition;Signal is transmitted, finally by program, parameter and instruction etc. by key-press input after obtaining signal by serial communication Analogue simulation is carried out, and by simulating cutting situation by serial ports feedback operation panel by platform emulation module, for different Situation is lighted or black out signal lamp.
Further, the network test system Modularity Theory examination and practical operation examination, checking system record operation are complete Process, and compared with standard operation template to obtain the result of appraisal automatically, and pass through the automatic record student in backstage and operate full mistake The automatic record student in Cheng backstages operates overall process and forms learning log.
Further, the numerical control machine Electricity Federation mode transfer block to completely embody Installing machine tool, system parameter setting complete Later, various action tests, function test, dry run, load test, trial cut etc. detect whether to meet the requirements.
Further, the fault detect is to be established based on CBR inference methods, be loaded with failure with setup module Packet, CBR inference methods are that the fault case that will be previously found is stored in case library, mistake of the simulation mankind in processing equipment Journey retrieves case library, the reason of so as to find failure;Common fault message and processing side are stored in failure packet Method facilitates real training personnel quickly to grasp and release failure.
Further, the failure packet is open failure packet, constantly can increase and upgrade.
Further, the hardware report control platform supports the operation of a variety of digital control systems and machine tool type, makes operator Obtain most intuitive, most true operation training.
Advantageous effect
The present invention provides a kind of digital control comprehensive practical exercising systems, and compared with existing known technology, of the invention having is following beneficial Effect:
1st, numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control electromechanics are included by Numerical Control Machining Simulation The design of joint debugging module, fault detect and setup module, network test system module, the processing of omnibearing imitating numerically controlled lathe, Repair and detection replace the loss of equipment, material, cutter etc. in practice-training teaching link to reduce religion by virtual emulation This is studied, while students' response machine operation process is made, while solve student in number by true hardware report control platform operation training Control machine tool functional component dismounting real training deficiency connects the problem of real training is insufficient with Machine Tools Electric, can effectively training student duty Industry ability, the professional quality of exercise student '.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the schematic diagram of the digital control comprehensive practical exercising system of the present invention;
1- hosts;2- Numerical Control Machining Simulations;3- hardware report control platforms;4- displays.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art All other embodiments obtained without creative efforts shall fall within the protection scope of the present invention.
Embodiment:
A kind of digital control comprehensive practical exercising system of the present embodiment, with reference to Fig. 1:Including host 1, hardware report control platform 3 and Numerical Control Simulation System 2, Numerical Control Machining Simulation 2 are arranged on inside host 1, and hardware report control platform 3 is arranged on the outer number that is connected with host 1 of host 1 It controls analogue system 2 and includes numerically-controlled machine tool electrical connection module 21, digital control system parameter setting module 22, numerical control machine Electricity Federation mode transfer block 23rd, fault detect and setup module 24, network test system module 25 can simulate the allusion quotation in numerically controlled lathe, milling machine and processing Type operates and setting;Numerical Control Machining Simulation 2 can both pass through hardware report control platform 3 with hardware report control platform 3 with real-time communication The simulation software of Numerical Control Machining Simulation 2 is manipulated, can also be learnt using only Numerical Control Machining Simulation 2, host 1 further includes aobvious Show device 4, the simulation process of 4 real-time display Numerical Control Machining Simulation 2 of display.
Machine Tools Electric link block 21 supports various configurations mode:FANUC 0i Mate MD systems, FANUC 0i MD System, FANUC 0i Mate TD systems and FANUC 0i TD systems.
The Chinesizing of 22 support system of digital control system parameter setting module, system all clear, system backup, ladder figure imports, main shaft is matched Put, servo configuration, PMC support monitoring, search, modification, generate etc. functions.
The part such as 3 display device of hardware report control platform, NC keyboards, MCP, status lamp, handheld unit forms;Program, parameter With instruction etc. by key-press input, signal is transmitted by serial communication after obtaining signal, eventually by platform emulation mould Block carries out analogue simulation, and simulating cutting situation is lighted or extinguished for different situations by serial ports feedback operation panel Signal lamp.
The theoretical examination of network test system module 25 and practical operation examination, checking system record operation overall process, and and standard Action template is compared to obtain the result of appraisal automatically, and is passed through the automatic record student in backstage and operated the automatic record in overall process backstage Student operates overall process and forms learning log.
After numerical control machine Electricity Federation mode transfer block 23 is completely to embody Installing machine tool, system parameter setting is completed, various actions Experiment, function test, dry run, load test, trial cut etc. detect whether to meet the requirements.
Fault detect is to be established based on CBR inference methods, be loaded with failure packet, CBR reasoning sides with setup module 24 Method is that the fault case that will be previously found is stored in case library, process of the simulation mankind in processing equipment, to case library into Row retrieval, the reason of so as to find failure;Common fault message and processing method are stored in failure packet, facilitates real training personnel It is quick to grasp and release failure.
Failure packet is open failure packet, constantly can increase and upgrade.
Hardware report control platform 3 supports the operation of a variety of digital control systems and machine tool type, obtains operator most intuitive, most true Real operation training.
Numerically-controlled machine tool electrical connection module 21, digital control system parameter setting module 22, number are included by Numerical Control Machining Simulation 2 Control electromechanical setting module 23, fault detect and setup module 24, the design of network test system module 25, omnibearing imitating numerical control Processing, repair and the detection of lathe replace the damage of equipment, material, cutter etc. in practice-training teaching link by virtual emulation Consumption makes students' response machine operation process to reduce instruction cost by true 3 operation training of hardware report control platform, solves simultaneously Certainly student connects the problem of real training is insufficient in numerically-controlled machine tool functional component dismounting real training deficiency with Machine Tools Electric, can effectively train Support the vocational ability of student, the professional quality of exercise student '.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to Non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only will including those Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that Also there are other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation Technical solution recorded in example modifies or carries out equivalent replacement to which part technical characteristic;And these modification or It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.

Claims (9)

1. a kind of digital control comprehensive practical exercising system, which is characterized in that including host, hardware report control platform and Numerical Control Machining Simulation, institute It states Numerical Control Machining Simulation to be arranged on inside host, the hardware report control platform is arranged on the outer numerical control that with host is connected of host Analogue system includes numerically-controlled machine tool electrical connection module, digital control system parameter setting module, numerical control machine Electricity Federation mode transfer block, failure inspection Survey and setup module, network test system module can simulate numerically controlled lathe, milling machine and the typical operation in processing and setting; Numerical Control Machining Simulation both can manipulate Numerical Control Machining Simulation with real-time communication with hardware report control platform by hardware report control platform Simulation software, can also be learnt using only Numerical Control Machining Simulation, host further includes display, display real-time display The simulation process of Numerical Control Machining Simulation.
A kind of 2. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the Machine Tools Electric link block Support various configurations mode:FANUC 0i Mate MD systems, FANUC 0i MD systems, FANUC 0i Mate TD systems and FANUC 0i TD systems.
A kind of 3. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the digital control system parameter setting Module supports system Chinesizing, system all clear, system backup, the importing of ladder figure, main shaft configuration, servo configuration, PMC to support monitoring, search The functions such as rope, modification, generation.
4. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the hardware report control platform is shown The part such as device, NC keyboards, MCP, status lamp, handheld unit forms.Program, parameter and instruction etc. are obtained by key-press input Signal is transmitted by serial communication after signal, analogue simulation is carried out, and simulation is added eventually by platform emulation module Work situation is lighted or black out signal lamp for different situations by serial ports feedback operation panel.
A kind of 5. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the network test system module Theory examination and practical operation examination, checking system record operation overall process, and compared and examined automatically with standard operation template Core is as a result, and passing through the automatic record student in backstage and operating the automatic record student in overall process backstage and operate overall process and form study day Will.
A kind of 6. digital control comprehensive practical exercising system according to claim 1, which is characterized in that the numerical control machine Electricity Federation mode transfer block After completely embodying Installing machine tool, system parameter setting completion, various action tests, function test, dry run, load examination It tests, trial cut etc., detects whether to meet the requirements.
7. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the fault detect and setting mould Block is to be established based on CBR inference methods, be loaded with failure packet, and CBR inference methods are that the fault case that will be previously found is deposited It is stored in case library, process of the simulation mankind in processing equipment retrieves case library, the reason of so as to find failure; Common fault message and processing method are stored in failure packet, real training personnel is facilitated quickly to grasp and release failure.
8. a kind of digital control comprehensive practical exercising system according to claim 7, which is characterized in that the failure packet is open event Barrier packet, constantly can increase and upgrade.
9. a kind of digital control comprehensive practical exercising system according to claim 1, which is characterized in that the hardware report control platform is supported The operation of a variety of digital control systems and machine tool type makes operator obtain most intuitive, most true operation training.
CN201711403558.4A 2017-12-22 2017-12-22 A kind of digital control comprehensive practical exercising system Active CN108172100B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110930806A (en) * 2019-12-20 2020-03-27 上海巅思智能科技有限公司 Numerical control training system
CN112883247A (en) * 2021-01-15 2021-06-01 南京南戈特智慧科技有限公司 Electronic examination system of numerical control machine tool
CN113299174A (en) * 2021-05-08 2021-08-24 辽宁普蕾康精密机械制造有限公司 Three-dimensional numerical control multi-axis simulator and simulation machining method

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