CN108162544A - Non-woven fabrics and its manufacturing method and purposes are taken in a kind of protection - Google Patents

Non-woven fabrics and its manufacturing method and purposes are taken in a kind of protection Download PDF

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Publication number
CN108162544A
CN108162544A CN201611114653.8A CN201611114653A CN108162544A CN 108162544 A CN108162544 A CN 108162544A CN 201611114653 A CN201611114653 A CN 201611114653A CN 108162544 A CN108162544 A CN 108162544A
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CN
China
Prior art keywords
woven fabrics
protection
taken
surface layer
melt spraying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611114653.8A
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Chinese (zh)
Inventor
徐婕
蔡文杰
高冬燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Toray Fibers and Textiles Research Laboratories China Co Ltd filed Critical Toray Fibers and Textiles Research Laboratories China Co Ltd
Priority to CN201611114653.8A priority Critical patent/CN108162544A/en
Publication of CN108162544A publication Critical patent/CN108162544A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/008Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting against electric shocks or static electricity
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14Air permeable, i.e. capable of being penetrated by gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/08Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption

Abstract

The present invention discloses a kind of protection and takes non-woven fabrics and its manufacturing method and purposes, the protection is taken non-woven fabrics and is at least made of upper epidermis non-woven fabrics, middle layer melt spraying non-woven fabrics, three layers of layer non-woven fabrics, and the content of a diameter of 1~8 micron of single fiber is more than 50 weight % in the melt spraying non-woven fabrics.Non-woven fabrics is taken in the protection of the present invention has the characteristics that good dust tightness, excellent antistatic property, gas permeability are high, can be applied in pesticide spraying, nuclear power, toilet, pharmaceutical industry.

Description

Non-woven fabrics and its manufacturing method and purposes are taken in a kind of protection
Technical field
The present invention relates to a kind of protection to take non-woven fabrics and its manufacturing method and purposes.
Background technology
With Chinese society, economic continuous development, non-woven fabrics is in protective articles, medical supplies, industrial or agricultural and household side Face suffers from being widely applied, and therefore, the demand of non-woven fabrics is very big.Non-woven fabrics because of it with excellent gas permeability and It is very extensive that barrier property applies it, but existing common non-woven fabric does not have antistatic property, makes it easy to produce static electricity in appearance Using being restricted in environment, such as pesticide spraying, nuclear power, toilet, pharmaceutical industry or the place there are electronic equipment.
In the place that some are likely to be exposed harmful chemical, according to the extent of injury, related personnel should wear inhomogeneity The chemical protecting suit of type and grade;It is associated in facility in atomic power station etc., related personnel should wear dust tightness, gas permeability Protective garment is polluted with the body of excellent intensity and feel.
It is put aside and other substances for a long time when with electrical insulating property however, the synthetic fibers of non-woven fabrics are taken in above-mentioned protection The electrostatic of the generations such as friction, so as to which because of the electric discharge, attraction, repulsion of electrostatic, the modern electronics equipment for leading to high price is extremely quick Feel and damage.
At present, have using the protective garment of the polyolefin non-woven fabrics formed using flash spinning or more using being bonded The protective garment of raw material that hole polyethylene and polyolefin non-woven fabrics obtain.However, although this protective garment has dust tightness, resistance to The characteristics of aqueous excellent, but there are gas permeability is low, sultry under operating environment in summer apparent, the easy heatstroke of wearer lacks Point.
Raw material are taken as disclosed a kind of protection in Chinese publication CN105568563A, although which has The characteristics of dust tightness, excellent water resistance, but since the fibre diameter of meltblown layer is meticulous, lead to the poor air permeability of finished product, and And outermost layer spun-bonded non-woven fabrics are common spun-bonded non-woven fabrics, without anlistatig effect, if protective garment is used for electronics In the environment easy to produce static electricity such as factory, operating room, it can be restricted.
Invention content
The purpose of the present invention is to provide a kind of dust tightness is good, non-woven fabrics is taken in antistatic protection excellent, that gas permeability is high And its manufacturing method.
The technical solution of the present invention is as follows:The protection of the present invention takes non-woven fabrics at least by upper layer nonwoven Cloth, middle layer melt spraying non-woven fabrics are formed, and the content of a diameter of 1~8 micron of single fiber is 50 weight % in the melt spraying non-woven fabrics More than.
Adhesion amount preferably 0.3~1.2 weight % of phosphoric acid ester antistatic agent in the surface layer non-woven fabrics of the present invention.
The content of a diameter of 1~8 micron of single fiber preferably more than 80 weight % in above-mentioned melt spraying non-woven fabrics.
Above-mentioned surface layer non-woven fabrics preferred spunbonded non-woven fabrics or hot-wind nonwoven cloth.
Under conditions of 40% ± 3RH of humidity, 20 DEG C ± 2 of temperature, 100 VOLT of rated voltage, under 60 seconds, which takes The sheet resistance value of non-woven fabrics is preferably 2.5 × 109Below Ω.
It tests and depresses in 125Pa, which takes air permeability preferably 60~120cc/cm of non-woven fabrics2・s。
Present invention protection takes non-woven fabrics in 0.6m/min under wind speed, using 0.3~0.5 micron of polyphenyl of grain size The arresting efficiency of the grain size section of ethylene is preferably more than 95%.
Beneficial effects of the present invention:Non-woven fabrics is taken in the protection of the present invention to be had good dust tightness, excellent antistatic property, breathes freely Property it is high the characteristics of, can be applied to pesticide spraying, nuclear power, toilet, pharmaceutical industry and hold in use environment easy to produce static electricity.
Specific embodiment
The protection of the present invention is taken non-woven fabrics and is at least made of upper layer non-woven fabrics, middle layer melt spraying non-woven fabrics, institute The content for stating a diameter of 1~8 micron of single fiber in melt spraying non-woven fabrics is more than 50 weight %.Non-woven fabrics is taken for protection The number of plies can be three-decker or three layers or more of structure.When the structure that non-woven fabrics is three layers or more is taken in protection When, at least one layer of intermediate filter layer is overlapped for melt spraying non-woven fabrics, is bonded and obtains.Upper and lower surface layer non-woven fabrics ensures protection Non-woven fabrics is taken with high intensity, what intermediate melt spraying non-woven fabrics ensured that protection takes that non-woven fabrics had prevents dust and good Permeability.Accordingly, it is considered to air permeability and dust tightness, the preferably upper layer non-woven fabrics of non-woven fabrics is taken in protection of the invention Clamp middle layer melt spraying non-woven fabrics.
The middle layer melt spraying non-woven fabrics of the present invention are formed by a diameter of 1~8 micron of single fiber, and its content is 50 More than weight %.It is excessively high to fiber performance requirements if the diameter of single fiber is less than 1 micron, manufacture difficulty can be increased, from And cost is improved, and fiber is thinner, it is manufactured into finer and close during non-woven fabrics, permeability can be caused to decline;If single fiber is straight If diameter is more than 8 microns, single fiber is excessively thick, may result in the surface layer aperture of melt-blown non-woven fabric layer and increases, saturating so as to cause dust Crossing the amount of nonwoven layer increases, and shows that the arresting efficiency of melt-blown non-woven fabric layer is low, i.e., anti-dust performance is deteriorated.Consider and be produced into Sheet and permeability form more preferable 4~8 microns of the diameter of the single fiber of middle layer melt spraying non-woven fabrics of the present invention.Strainability During test, dirt generating means is linked in the upstream side of the specimen holder of 0 type round of fixed test sample, is linked in downstream side Corpuscular counter(Japanese RION corporations), can simulate people by adjusting equipment air quantity and wear protective garment made of the non-woven fabrics When, under certain wind friction velocity, measure the anti-dust performance that non-woven fabrics is taken in the protection.
Forming the content of a diameter of 1~8 micron of single fiber of the middle layer melt spraying non-woven fabrics of the present invention must control More than 50 weight % if content is less than 50 weight %, since thickness is uneven between fiber, may result in melt-blown non-woven fabric layer Surface apertures it is inhomogenous, Aperture deviation is larger, so as to which the effect of high arresting efficiency be not achieved.The present invention is due to using average fibre The dimension superfine fibre that diameter is small, distribution of fiber diameters is narrow is formed, and arresting efficiency and gas permeability are excellent.In view of diameter 1~8 Fiber content in micron range is higher, and the more stable fiber distribution more uniform, the better, and arresting efficiency is also higher, therefore is formed The single fiber diameter of melt spraying non-woven fabrics is 1~8 micron of content preferably more than 80 weight %.
The adhesion amount of phosphoric acid ester antistatic agent is 0.3~1.2 weight % in the surface layer non-woven fabrics of the present invention.It was producing Antistatic treatment is carried out to upper layer non-woven fabrics using the antistatic agent of phosphoric acid ester in journey, remaining in antistatic agent on a small quantity into It is divided into surfactant, plays catalyst action, the substance contained in final non-woven fabrics obtained is phosphoric acid ester.Phosphoric acid ester is The main component of antistatic agent, after collated, the hydrophilic group on molecule is arranged both facing to air side, forms a unimolecule Layer conductive layer plays a part of to guide charge, reduces the resistance of nonwoven surface.Phosphoric acid ester is existed by the steam adsorbed in air Surface forms one layer of conductive moisture film to reduce sheet resistance.If the adhesion amount of phosphoric acid ester in the non-woven fabrics is excessively high, resist Electrostatic agent molecule has extra free molecule and exists other than enriching section, these free molecules are easily migrated to middle layer, The chargeding performance of middle layer melt spraying non-woven fabrics can be influenced, so as to make the arresting efficiency hydraulic performance decline of the non-woven fabrics, it is difficult to trap Fine particle;If the adhesion amount of phosphoric acid ester in the non-woven fabrics is too low, protection takes the antistatic effect of non-woven fabrics not It is good, the specification value of sheet resistance is not achieved, can rub during use with other materials generates damage.In addition, work as antistatic agent When concentration is relatively low, antistatic agent molecule is mainly present in amorphous area in a free form after material molding, and free is antistatic Agent molecule is easy to surface migration, i.e., to shift to intermediate charged layer, be gradually reduced its chargeding performance.In view of the anti-of non-woven fabrics The adhesion amount more preferable 0.5 of phosphoric acid ester in non-woven fabrics is taken in dirt, antistatic property and production cost, protection of the invention ~1.0 weight %.At present, antistatic agent is broadly divided into anionic species, cationic, nonionic class and both sexes class.Wherein, it is cloudy from Subclass and nonionic class are generally used for preventing in band electric machining;Cationic and both sexes class are generally used for spinning, weaving breast Comparison in agent ingredient is more.Although cationic and both sexes class antistatic agent to the strong adhesive force of material, thermal stability compared with Difference, and there is the problems such as pollution, adsorbing metal ions.And the antistatic agent of anionic species, not only with excellent anti-charging property, Also there is certain thermal stability.Therefore, antistatic agent preferred anionic type antistatic agent of the invention, anionic are antistatic Agent has sulfonate type, sulfuric ester salt form and phosphate salt form, and wherein phosphate salt form has excellent anti-charging property, therefore of the invention It is preferred that the antistatic agent of phosphate.Above-mentioned phosphoric acid ester can be straight chained alkyl phosphate or the alkyl phosphate containing side chain.
Surface layer non-woven fabrics of the present invention is spun-bonded non-woven fabrics or hot-wind nonwoven cloth.In spunbond process, by what is come out from nozzle The molten polymer for being capable of fiberization temperature is reduced to using gas being attracted to carry out attraction stretching at a high speed, later, is filled using fibrillation Carry out fibrillation is put, collision trapping is carried out in the mesh of belt, spun-bonded non-woven fabrics are made;In hot wind method, fiber After combing networking, web is penetrated using the hot wind on drying plant, is allowed to heated, hot-wind nonwoven cloth is made.Due to spunbond without Woven fabric or hot-wind nonwoven cloth play the role of enhancing, and manufacture at low cost, good permeability and wear as upper layer non-woven fabrics The advantages that comfortable.
Under conditions of 40% ± 3RH of humidity, 20 DEG C ± 2 of temperature, rated voltage 100VOLT, under 60 seconds, of the invention is anti- Shield takes the sheet resistance value of non-woven fabrics 2.5 × 109Ohm is following.If the quality of non-woven fabrics is loose or fiber between distance compared with Greatly, then corresponding sheet resistance value becomes larger, i.e., corresponding sheet resistance value becomes larger, and antistatic effect will weaken.If this hair Bright protection take non-woven fabrics sheet resistance value it is excessive if, then due to electrostatic interaction cause non-woven fabrics absorption skin or not Place bring inconvenience, in some instances it may even be possible to make nuclear power room exist explosion danger.
The protection of the present invention takes non-woven fabrics and tests pressure in 125Pa, and air permeability is 60~120cc/cm2・s.Electrification A diameter of 1~8 micron of content of single fiber and the non-woven fabrics number of plies take non-woven fabrics to protection and breathe freely in melt spraying non-woven fabrics Degree has a certain impact, if fibre diameter is meticulous, the content of 1~8 micron of single fiber is very few, the non-woven fabrics number of plies is excessive, air permeability It will reduce.If protection take non-woven fabrics air permeability it is too low if, wearer can feel sultry when in use, especially exist The higher field of employment of temperature, it is serious to lead to heatstroke;If protection take non-woven fabrics air permeability it is excessively high if, it is required that The number of plies of non-woven fabrics is as few as possible, with not being inconsistent using the construction of three layers of non-woven fabrics at least.
The protection of the present invention take non-woven fabrics 0.6m/min run through face wind speed under, using 0.3~0.5 micron of grain size The arresting efficiency of the grain size section of polystyrene is more than 95%.And after placing 1 month, arresting efficiency performance does not change. If arresting efficiency performance changes as time goes by(It reduces)If, then the anti-dust performance of protective garment also can be under Drop, so as to influence the performance of product.If the protection take non-woven fabrics arresting efficiency it is low it is too low if, non-woven fabrics will be influenced Dust tightness.
The manufacturing method that non-woven fabrics is taken in the protection of the present invention includes the following steps:
(1)The preparation of surface layer non-woven fabrics:Surface layer non-woven fabrics is made by different processing technologys;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:By being meltblown processing technology, melt spraying non-woven fabrics are made, then by made from Melt spraying non-woven fabrics are dried by electrostatic electret method, then in the case where drying temperature is 80~100 DEG C, the time is 30~60s, are made Charged meltblown non-woven fabrics;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, at least by surface layer non-woven fabrics/middle layer The sequence of melt spraying non-woven fabrics/surface layer non-woven fabrics is bonded processing, final finished product successively.
Step(1)In by different processing technologys can be pass through spun-bonded non-woven fabrics made from spun-bond process, or Pass through hot-wind nonwoven cloth made from hot wind method.
Step(2)Middle melt spraying non-woven fabrics include high pressure electret method or water by electrostatic electret method, electrostatic electret method here Stream electrification electret method, the melt spraying non-woven fabrics handled by electrostatic electret method, because that with lasting electrostatic, can be caught by electrostatic effect Collect fine dust, therefore high with filter efficiency, the advantages such as filtration resistance is low, so as to play dustproof effect.It is if intermediate Layer uses common melt spraying non-woven fabrics, all not as good as charged meltblown non-woven fabrics in terms of arresting efficiency and service life.It is because general Logical melt spraying non-woven fabrics are mechanical trapping effect to the trapping of dust, are exactly trapped by inertia, interception, gravity, diffusion Dust.And traditional mechanical trapping effect can not meet requirement at this stage, and increase machinery trapping effect, and it can only Reached by increasing grammes per square metre and the thickness of non-woven fabrics, which not only adds the usage amounts of material, also virtually reduce Manner.
Step(2)Melt spraying non-woven fabrics after the middle electret method by electrostatic are again temperature is 80~100 DEG C, the time is 30~60s Under processing is dried, drying temperature and time must be controlled in certain range, if drying temperature is less than 80 DEG C or dry Time is shorter than 30s, then what charged meltblown non-woven fabrics was dried is not enough, and is wound into that after being packaged wet packet phenomenon can be generated, easily Lead to product by microbial contamination;If drying temperature is higher than 100 DEG C or drying time is more than 60s, melt spraying non-woven fabrics surface Electrical body under prolonged high temperature action, molecular motion aggravation so that surface charge arranged distribution is disorderly and unsystematic, so as to shadow Its chargeding performance is rung, after chargeding performance is deteriorated, the arresting efficiency of middle layer melt spraying non-woven fabrics can reduce, so as to which protection be made to take nothing The anti-dust performance of woven fabric is deteriorated, and influences using effect.
Step(3)In at least pasted successively by the sequence of upper epidermis non-woven fabrics/middle layer melt spraying non-woven fabrics/layer non-woven fabrics Processing is closed, upper layer non-woven fabrics is spun-bonded non-woven fabrics or hot-wind nonwoven cloth, and middle layer can be one layer of charged meltblown non-woven fabrics, Or its stepped construction.It is as follows that nonwoven fabric construct is taken in the protection of the specific present invention:Spunbond or hot-wind nonwoven cloth/charged meltblown without The multi-layer nonwoven fabrics of woven fabric/spunbond or hot-wind nonwoven cloth(SMS structures), spunbond or hot-wind nonwoven cloth/charged meltblown non-woven fabrics/band Electric smelting blown non-woven fabric/spunbond or hot-wind nonwoven cloth(SMMS structures), spunbond or hot-wind nonwoven cloth/charged meltblown non-woven fabrics/electrification Melt spraying non-woven fabrics/charged meltblown non-woven fabrics/spunbond or hot-wind nonwoven cloth(SMMMS structures), spunbond or hot-wind nonwoven cloth/spunbond or Hot-wind nonwoven cloth/charged meltblown non-woven fabrics/charged meltblown non-woven fabrics/spunbond or hot-wind nonwoven cloth(SSMMS structures).In view of height Non-woven fabrics preferred spunbonded or hot-wind nonwoven cloth/charged meltblown non-woven fabrics/spunbond are taken in air permeability and dust tightness, protection of the invention Or the multi-layer nonwoven fabrics of hot-wind nonwoven cloth(SMS structures).
In order to can be applied to special occasions easy to produce static electricity, such as nuclear power station, upper layer non-woven fabrics is also carried out anti-quiet Electric treatment, the bleeding agent that suitable concentration is added in antistatic agent carry out final finishing to surface layer non-woven fabrics, and postfinishing process is:It adopts Surface layer non-woven fabrics fabric is placed in maceration extract with infusion process and impregnates certain time, is dried using roll pressure rolling, forming machine, system Anti-static nonwoven fabric is obtained, the maceration extract is made of antistatic agent, bleeding agent and water, antistatic agent:Bleeding agent:Water=(3~ 10)g/L:(2~5)g/L:(85~95)g/L.These three ingredients are sufficiently stirred, wherein antistatic agent concentration is to nonwoven The arresting efficiency of cloth has a great impact, therefore, concentration preferably 5~10g/L of antistatic agent.The introducing of above-mentioned bleeding agent be for So that the active ingredient of antistatic agent is uniformly adhered to nonwoven surface, do not influence all other performances.The bleeding agent can be with It is non-ionic bleeding agent, is mixed according to a certain percentage by Decanol, emulsifier, stabilizer and water, wherein the positive last of the ten Heavenly stems Alcohol is main component.
The present invention is explained in more detail, but the present invention is not restricted by the embodiments below by embodiment, this hair It is bright to protect the assay method for taking each physical property of non-woven fabrics as follows.
【Fibre diameter】
Non-woven fabrics is placed on EM(Digit microscope)Under, adjustment camera lens tests the width of non-woven fabrics surface fibre to 1000 times As fibre diameter, each sample is at least tested 20 times, is averaged.
【The adhesion amount of phosphoric acid ester antistatic agent】
Measure the weight of non-woven fabrics before and after antistatic processing, the adhesion amount of phosphoric acid ester antistatic agent=(The weight of non-woven fabrics after processing The weight of non-woven fabrics before amount-processing)Weight × 100 of non-woven fabrics before/processing.
【Sheet resistance】
Non-woven fabrics is placed on damping at least 2 hours under conditions of 40% ± 3RH of humidity, 20 DEG C ± 2 of temperature, etc. after temperature and humidity stabilities, By the test voltage of equipment be set as 100VOLT, read access time be 1 minute, the number of plies of non-woven fabrics is at least 4 layers, measures the nothing The sheet resistance value of woven fabric.
【Air permeability】
According to JIS L1096 8.27.1A methods, with FX-3300 permeating degree testers, by sample in the state of no-station pole canopy, it is placed on Test section adjusts air pressure 125Pa, to avoid the repetition of test point, by the oblique movement of sample to obtain different warps, difference during test The test point of latitude is at least tested 5 times per a sample, is averaged.
【Arresting efficiency】
The nonwoven cloth material of sheet is put into 0.1m2It on the machine of opening area, fixes, makes the air of face wind speed 0.6m/min Pass through, use corpuscular counter(Japanese RION corporations)Measure the air particles number to flow down on filtering material(Grain size 0.3~ 0.5um), so as to calculate the arresting efficiency of the measure material, calculation formula is as follows:
Arresting efficiency(%)=1-(Flow down population/upstream population)×100.Arbitrary 5 places sampling in determination sample And it measures, obtains average value.
Embodiment 1
(1)The preparation of surface layer non-woven fabrics:Spun-bonded non-woven fabrics are made using spun-bond process, are then impregnated in spun-bonded non-woven fabrics obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=3g/L:4g/L:In the maceration extract that 93g/L is formed, at dry Reason is made in the spun-bonded non-woven fabrics of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.3%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 80 DEG C, the time is 30s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 50%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis spun-bonded non-woven fabrics/centre The sequence of layer charged meltblown non-woven fabrics/layer spun-bonded non-woven fabrics is bonded processing successively, and the final protection that the present invention is made is taken Non-woven fabrics.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 2
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=5g/L:4g/L:In the maceration extract that 91g/L is formed, at dry Reason is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.5%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 80 DEG C, the time is 60s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 50%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer charged meltblown non-woven fabrics/middle layer charged meltblown non-woven fabrics/layer hot-wind nonwoven cloth is bonded processing successively, finally Non-woven fabrics is taken in the protection that the present invention is made.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 3
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=10g/L:5g/L:In the maceration extract that 85g/L is formed, at dry Reason is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 1.2%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 100 DEG C, the time is 60s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 100%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer charged meltblown non-woven fabrics/layer hot-wind nonwoven cloth is bonded processing successively, and the final protection that the present invention is made is taken Non-woven fabrics.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 4
(1)The preparation of surface layer non-woven fabrics:Spun-bonded non-woven fabrics are made using spun-bond process, are then impregnated in spun-bonded non-woven fabrics obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=10g/L:2g/L:In the maceration extract that 88g/L is formed, at dry Reason is made in the spun-bonded non-woven fabrics of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.8%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 90 DEG C, the time is 45s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 80%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis spun-bonded non-woven fabrics/spunbond The sequence of non-woven fabrics/middle layer charged meltblown non-woven fabrics/middle layer charged meltblown non-woven fabrics/layer spun-bonded non-woven fabrics is pasted successively Processing is closed, non-woven fabrics is taken in the final protection that the present invention is made.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 5
(1)The preparation of surface layer non-woven fabrics:Spun-bonded non-woven fabrics are made using spun-bond process, are then impregnated in spun-bonded non-woven fabrics obtained In water, by being dried, it is made in the spun-bonded non-woven fabrics of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 100 DEG C, the time is 30s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 80%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis spun-bonded non-woven fabrics/centre The sequence of layer charged meltblown non-woven fabrics/layer spun-bonded non-woven fabrics is bonded processing successively, and the final protection that the present invention is made is taken Non-woven fabrics.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 6
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=2g/L:4g/L:In the maceration extract that 94g/L is formed, at dry Reason is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.1%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 80 DEG C, the time is 45s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 60%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer charged meltblown non-woven fabrics/middle layer charged meltblown non-woven fabrics/layer hot-wind nonwoven cloth is bonded processing successively, finally Non-woven fabrics is taken in the protection that the present invention is made.The protection takes each physical property of non-woven fabrics referring to table 1.
Embodiment 7
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=10g/L:5g/L:In the maceration extract that 85g/L is formed, at dry Reason is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 1.0%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 90 DEG C, the time is 60s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 70%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer melt spraying non-woven fabrics/middle layer melt spraying non-woven fabrics/middle layer melt spraying non-woven fabrics/layer hot-wind nonwoven cloth is bonded successively Non-woven fabrics is taken in processing, the final protection that the present invention is made.The protection takes each physical property of non-woven fabrics referring to table 1.
Protection obtained takes non-woven fabrics and can be applied to pesticide spraying, nuclear power, toilet, pharmaceutical industry in Examples 1 to 7 In.
Comparative example 1
(1)The preparation of non-woven fabrics:Spun-bonded non-woven fabrics are made using spun-bond process, spun-bonded non-woven fabrics obtained are then impregnated in phosphoric acid Esters antistatic agent:Decanol class bleeding agent:Water=30g/L:3g/L:In the maceration extract that 67g/L is formed, by being dried, system Obtain the phosphoric acid ester antistatic agent for containing that adhesion amount is 2.5% in the spun-bonded non-woven fabrics of surface layer;
(2)The preparation of charged meltblown non-woven fabrics:Using polypropylene fibre by being meltblown processing technology, melt spraying non-woven fabrics are made, so Afterwards by melt spraying non-woven fabrics obtained by flow band electric machining, then processing is dried in the case where temperature is 80 DEG C, the time is 30s, Charged meltblown non-woven fabrics is made, the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 20%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by spun-bonded non-woven fabrics/charged meltblown without The sequence fitting processing of woven fabric, final finished product.Each physical property of the finished product is referring to table 1.
Comparative example 2
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained In water, by being dried, it is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 120 DEG C, the time is 10s Charged meltblown non-woven fabrics is made in processing, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 0;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer charged meltblown non-woven fabrics/layer hot-wind nonwoven cloth is bonded processing, final finished product successively.Each object of the finished product Property is referring to table 1.
Comparative example 3
(1)The preparation of surface layer non-woven fabrics:Spun-bonded non-woven fabrics are made using spun-bond process, are then impregnated in spun-bonded non-woven fabrics obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=2g/L:5g/L:In the maceration extract that 93g/L is formed, at dry Reason is made in the spun-bonded non-woven fabrics of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.1%;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:Using polypropylene fibre by being meltblown processing technology, melt-blown nonwoven is made Cloth then by melt spraying non-woven fabrics obtained by flow band electric machining, then is dried in the case where temperature is 120 DEG C, the time is 10s Processing, is made charged meltblown non-woven fabrics, and the content for measuring 1~8 micron of polypropylene fibre in the charged meltblown non-woven fabrics is 80%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis spun-bonded non-woven fabrics/centre The sequence of layer charged meltblown non-woven fabrics/layer spun-bonded non-woven fabrics is bonded processing, final finished product successively.Each object of the finished product Property is referring to table 1.
Comparative example 4
(1)The preparation of surface layer non-woven fabrics:Hot-wind nonwoven cloth is obtained using hot wind legal system, is then impregnated in hot-wind nonwoven cloth obtained Phosphoric acid ester antistatic agent:Decanol class bleeding agent:Water=10g/L:2g/L:In the maceration extract that 88g/L is formed, at dry Reason is made in the hot-wind nonwoven cloth of surface layer containing the phosphoric acid ester antistatic agent that adhesion amount is 0.8%;
(2)The preparation of intermediate melt spraying non-woven fabrics:Using polypropylene fibre by being meltblown processing technology, melt spraying non-woven fabrics are made, survey The content for obtaining 1~8 micron of polypropylene fibre in the melt spraying non-woven fabrics is 50%;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, by upper epidermis hot-wind nonwoven cloth/centre The sequence of layer melt spraying non-woven fabrics/middle layer melt spraying non-woven fabrics/layer hot-wind nonwoven cloth is bonded processing successively, is finally made into Product.Each physical property of the finished product is referring to table 1.
Table 1

Claims (10)

1. non-woven fabrics is taken in a kind of protection, it is characterised in that:The protection take non-woven fabrics at least by upper layer non-woven fabrics, in Interbed melt spraying non-woven fabrics are formed, and the content of a diameter of 1~8 micron of single fiber is more than 50 weight % in the melt spraying non-woven fabrics.
2. non-woven fabrics is taken in protection according to claim 1, it is characterised in that:Phosphoric acid ester resists in the surface layer non-woven fabrics The adhesion amount of electrostatic agent is 0.3~1.2 weight %.
3. non-woven fabrics is taken in protection according to claim 1, it is characterised in that:A diameter of 1~8 in the melt spraying non-woven fabrics The content of the single fiber of micron is more than 80 weight %.
4. non-woven fabrics is taken in protection according to claim 1, it is characterised in that:The surface layer non-woven fabrics is spun-bonded non-woven fabrics Or hot-wind nonwoven cloth.
5. non-woven fabrics is taken in protection according to claim 1 or 2, it is characterised in that:In 20 DEG C of 40% ± 3RH of humidity, temperature Under conditions of ± 2,100 VOLT of rated voltage, under 60 seconds, which takes the sheet resistance value of non-woven fabrics 2.5 × 109Ω Below.
6. non-woven fabrics is taken in the protection according to claim 1 or 3, it is characterised in that:It tests and depresses in 125Pa, the protection The air permeability for taking non-woven fabrics is 60~120cc/cm2・s。
7. non-woven fabrics is taken in the protection according to claim 1 or 3, it is characterised in that:The protection takes non-woven fabrics in 0.6m/ Min under the wind speed, using 0.3~0.5 micron of polystyrene of grain size grain size section arresting efficiency more than 95%.
8. the manufacturing method of non-woven fabrics is taken in a kind of protection described in claim 1, it is characterised in that:Include the following steps:
(1)The preparation of surface layer non-woven fabrics:Surface layer non-woven fabrics is made by different processing technologys;
(2)The preparation of Intermediate Gray electric smelting blown non-woven fabric:By being meltblown processing technology, melt spraying non-woven fabrics are made, then by made from Melt spraying non-woven fabrics are dried by electrostatic electret method, then in the case where drying temperature is 80~100 DEG C, the time is 30~60s, are made Charged meltblown non-woven fabrics;
(3)The preparation of non-woven fabrics is taken in protection:It will be above-mentioned(1)、(2)Non-woven fabrics obtained, at least by surface layer non-woven fabrics/middle layer The sequence of melt spraying non-woven fabrics/surface layer non-woven fabrics is bonded processing, final finished product successively.
9. according to claim 8 protect the manufacturing method for taking non-woven fabrics, it is characterised in that:The surface layer non-woven fabrics is also Carry out antistatic processing.
10. it is a kind of it is described in claim 1 protection take non-woven fabrics pesticide spraying, nuclear power, toilet, pharmaceutical industry should With.
CN201611114653.8A 2016-12-07 2016-12-07 Non-woven fabrics and its manufacturing method and purposes are taken in a kind of protection Pending CN108162544A (en)

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CN113652798A (en) * 2020-05-12 2021-11-16 南通东屹高新纤维科技有限公司 Manufacturing process of antistatic protective clothing fabric
CN115431611A (en) * 2022-08-04 2022-12-06 东营俊富净化科技有限公司 Composite non-woven fabric for protective clothing and preparation method thereof
CN115551612A (en) * 2020-03-26 2022-12-30 东丽尖端素材株式会社 Composite nonwoven fabric and article comprising same
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