CN108161085A - A kind of two-way machining set-up in ship scene - Google Patents

A kind of two-way machining set-up in ship scene Download PDF

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Publication number
CN108161085A
CN108161085A CN201711403715.1A CN201711403715A CN108161085A CN 108161085 A CN108161085 A CN 108161085A CN 201711403715 A CN201711403715 A CN 201711403715A CN 108161085 A CN108161085 A CN 108161085A
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China
Prior art keywords
axis
leading screw
rack
screw
main shaft
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CN201711403715.1A
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Chinese (zh)
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CN108161085B (en
Inventor
郭宇
王波
孙凯明
李涛
蒋宇锋
甄传勇
焦禹
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Bohai Shipyard Group Co Ltd
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Bohai Shipyard Group Co Ltd
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Priority to CN201711403715.1A priority Critical patent/CN108161085B/en
Publication of CN108161085A publication Critical patent/CN108161085A/en
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Publication of CN108161085B publication Critical patent/CN108161085B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C1/00Milling machines not designed for particular work or special operations
    • B23C1/08Milling machines not designed for particular work or special operations with a plurality of vertical working-spindles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

Proposed by the present invention is a kind of two-way machining set-up in ship scene.By centering detent mechanism, axial feed mechanism and rotary shearing mechanism are to the two-way processing of ship pedestal workpiece.Since the present invention is using the form of double milling heads, each milling head is respectively adopted independent motor driving, and using advanced integral type main shaft, which is combined into one servo motor and mechanical main shaft formula for the main shaft drives of milling head, it is small, light-weight, it can arbitrarily adjust the requirement of cutting linear velocity.Double milling heads can realize the processing of seat surface each two groups front and rear, after only once need to fixing adjusting apparatus, realize the function of machining all four groups of seat surfaces.Suitable for as a kind of two-way machining set-up application in ship scene.

Description

A kind of two-way machining set-up in ship scene
Technical field
The present invention relates to the machining apparatus of machinery field, are put down more particularly to the pedestal of the ship small space band of position The machining set-up in face.A kind of specifically two-way machining set-up in ship scene.
Background technology
The vibration absorber support base panel φ 450mm of certain ships, stock up thickness δ=27mm, and thickness δ=22mm is left after processing The right side, symmetrical 4 pedestals in each toroidal confinement, 48 altogether, flatness is 10 grades of marks in GB/T1184-m after processing Standard, and the height tolerance for requiring each pedestal to datum level is controlled within 1mm, Major Difficulties are since pedestal material is harder And reconditioning workload is larger and there are hull frame chiasma interferences on panel.
At present, vibration absorber support base panel is all using hand lapping, construction period about 3 months, for operating personnel Work load it is larger, and process rear surface quality and hardly result in and be effectively ensured.
Invention content
The object of the present invention is to provide a kind of two-way machining set-ups in ship scene.Suitable for small space position, processing The equipment base plane machining that material is harder, cutting output is larger solves two-way mach technical problem.
Scheme is used by the present invention solves technical problem:
Centering detent mechanism, including engine base, housing screw, jackscrew and temporary support.Square type engine base long side is arranged with two row pressures Pedestal is connect fixation with hull by temporary support, limit stops is equipped on the outside of engine base by tight screw and jackscrew.
Axial feed mechanism, including X-direction and Y direction using servo motor+planet-gear speed reducer driving ball Lead screw transmission is moved along the linear guide, the manual leading screw rotation of Z-direction is moved along the linear guide, wherein:
X-direction:X-axis feeds motor and power is forwarded to X-axis leading screw by X-axis shaft coupling, and rack utilizes X-axis screw by X-axis The rotation of leading screw, by X-axis guide rail and X-axis slide block, be changed into rack and be moved forward and backward along X-axis, X-axis leading screw is in X-axis shaft coupling end X-axis leading screw retainer is equipped with equipped with X-axis electric machine support, another outer end and is connected to plane on engine base.
Y direction:Y-axis feeds motor and imparts power to Y-axis leading screw by shaft coupling, and rack utilizes Y-axis screw by Y-axis leading screw Rotation, by Y-axis guide rail and Y-axis sliding block, be changed into back-and-forth motion of the rack along Y-axis, Y-axis screw is connected by Y-axis nut seat It is connected on rack lower plane.
Z-direction:Z axis handwheel is rotated, by Z axis retarder and Z axis shaft coupling, imparts power to Z axis leading screw, Z axis screw It is moved by Z axis sliding block along Z axis guide rail, carries out the axial feed of Z axis, be equipped with centering latch on the outside of Z axis guide rail, retarder leads to It crosses Z axis deceleration machine support and is connected to rack outer end, principal shaft locking fixed plate, which runs through Z axis leading screw, to be connected in rack.
Rotary shearing mechanism, including spindle drive motor, driving wheel, belt, driven wheel, main shaft, cutterhead and electric cabinet.It is main Axis driving motor imparts power to belt by driving wheel, driven wheel is driven to rotate by belt, driven wheel is linked to be with main shaft One, so as to drive the rotation of main shaft, the lower end of main shaft is equipped with driving cutterhead high-speed cutting, completes the processing work to work piece Make.Electric cabinet is equipped in rack, can need manually set according to operating mode on the liquid crystal display on electric cabinet to work as forward spindle Rotating speed, to obtain best processing effect.
Good effect, since the present invention is using the form of double milling heads, independent motor driving is respectively adopted in each milling head, The main shaft drives of milling head use advanced integral type main shaft, which is combined into one servo motor and mechanical main shaft formula, body Product is small, light-weight, can arbitrarily adjust the requirement of cutting linear velocity.Double milling heads can realize adding for seat surface each two groups front and rear Work after only once need to fixing adjusting apparatus, realizes the function of machining all four groups of seat surfaces.Suitable for showing as a kind of ship The two-way machining set-up application in field.
Description of the drawings
Fig. 1 is the front view of the present invention;
Fig. 2 is the vertical view of the present invention.
In figure, 1. workpieces, 2. main shafts, 3. driven wheels, 4. belts, 5. engine bases, 6. driving wheels, 7. spindle motors, 8. machines Frame, 9. electric cabinets, 10.Y axis rails, 11.X axis sliding blocks, 12. Y-axis sliding blocks, 13.Y axial filaments are female, 14.Y axis shaft couplings, 15. Y-axis Driving motor, 16.Z axis handwheels, 17.Z axis retarders, 18. Z axis shaft couplings, 19. Z axis leading screws, 20. Z axis screws, 21.Z axis Deceleration machine support, 22. Z axis guide rails, 23. cutterheads, 24. principal shaft locking fixed plates, 25.Z axis sliding blocks, 26.Y axial filament thick sticks, 27. pressures Tight screw, 28. jackscrews, 29. limit stops, 30.X axial filament thick sticks, 31.X axial filament thick stick retainers, 32.X axis driving motors, 33.X axis Guide rail, 34.Y axial filament female seats, 35.X spindle motor stents, 36.X axis shaft couplings, 37. centering latch.
Specific embodiment
The two-way machining set-up in a kind of ship scene, according to the figure, including centering detent mechanism, axial feed mechanism, rotation Turn cutting mechanism, there is symmetrical two sets of machining systems, it is two-way that workpiece 1 can be machined simultaneously.
The centering detent mechanism, including engine base 5, housing screw 27, jackscrew 28 and temporary support.
Square type engine base long side is arranged with two rows of housing screws and jackscrew, is connect pedestal admittedly with hull by temporary support It is fixed, limit stops 29 are equipped on the outside of engine base.
The axial feed mechanism, including X-direction and Y direction using servo motor+planet-gear speed reducer driving Ball-screw-transmission is moved along the linear guide, the manual leading screw rotation of Z-direction is moved along the linear guide, wherein:
X-direction:X-axis feeds motor 32 and power is forwarded to X-axis leading screw 30 by X-axis shaft coupling 36, and rack 8 utilizes X-axis silk Mother by the rotation of X-axis leading screw, by X-axis guide rail 33 and X-axis slide block 11, be changed into rack and be moved forward and backward along X-axis, X-axis leading screw is in X Axis shaft coupling end is equipped with X-axis electric machine support 35, another outer end is equipped with X-axis leading screw retainer 31 and is connected to plane on engine base.
Y direction:Y-axis feeds motor 15 and imparts power to Y-axis leading screw 26 by shaft coupling 14, and rack utilizes Y-axis screw 13 By the rotation of Y-axis leading screw, by Y-axis guide rail 10 and Y-axis sliding block 12, it is changed into back-and-forth motion of the rack along Y-axis, Y-axis screw leads to It crosses Y-axis nut seat 34 and is connected to rack lower plane.
Z-direction:Z axis handwheel 16 is rotated, by Z axis retarder 17 and Z axis shaft coupling 18, imparts power to Z axis leading screw 19, Z axis screw 20 is moved by Z axis sliding block 25 along Z axis guide rail 22, carries out the axial feed of Z axis, and being equipped with centering on the outside of Z axis guide rail locks Tight plate 37, retarder are connected to rack outer end by Z axis deceleration machine support 21, and principal shaft locking fixed plate 24 runs through Z axis leading screw It is connected in rack.
The rotary shearing mechanism, including spindle drive motor 7, driving wheel 6, belt 4, driven wheel 3, main shaft 2, cutterhead 23 With electric cabinet 9.Spindle drive motor imparts power to belt by driving wheel, driven wheel is driven to rotate by belt, driven Wheel is connected with main shaft 2, and so as to drive the rotation of main shaft, the lower end of main shaft is equipped with driving cutterhead high-speed cutting, completes to quilt The processing work of workpiece 1.Electric cabinet is equipped in rack, can hand be needed according to operating mode on the liquid crystal display on electric cabinet The dynamic current speed of mainshaft of setting, to obtain best processing effect.
The principle of the present invention:
Driving motor is linked to be an entirety by shaft coupling and leading screw, and motor rotation drives leading screw rotation, passed to by screw The rack of device can be moved along tri- directions of X, Y, Z and complete feed motion, added with the seat surface for adapting to multiple and different positions Work.X-direction, using the linear guide and ball-screw-transmission.The rack transverse shifting of X-direction uses servo motor+planet Gear reduction unit drives ball-screw-transmission.The guide rail of Y-axis and Z axis uses the linear guide, and the feeding of the milling head of Y direction is moved Using servo motor+planet-gear speed reducer driving ball-screw driving.
Because the cutting process of milling head is smaller, driven for the Z-direction of milling head bottom and top feed using manual actuation leading screw It is dynamic.There are some positions to be close to the side wall in cabin because being processed seat surface, the main shaft of device is needed to be close to cabin inwall processing, lathe Crossbeam can be moved to the extreme position of processing.
Rotary cutting module, including spindle drive motor, driving wheel, belt, driven wheel, main shaft, cutterhead.Main shaft drives electricity Machine imparts power to belt by driving wheel, is rotated by belt pulley, and driven wheel is connected with main shaft, so as to drive The rotation of main shaft by high-speed cutting, completes the processing work to work piece.For convenience of live operator's once fixed adjustment After device, the function of machining all four groups of seat surfaces, form of the present invention for double milling heads are realized, each milling head is adopted respectively It is driven with independent motor, the main shaft drives of milling head are using advanced integral type main shaft, and the main shaft is by servo motor and machinery master Axis is combined into one formula, can arbitrarily adjust the requirement of cutting linear velocity.Double milling heads can realize seat surface each two groups front and rear Processing.In two groups of seat surfaces for processing side, the milling head of opposite side is in raised configuration;Machining the side group seat surface After processing, the side milling head is risen, then the side milling head for needing to process lowers, proceeds by processing.
The features of the present invention:
Independent motor driving is respectively adopted in form of the present invention for double milling heads, each milling head, and the main shaft drives of milling head use Servo motor and mechanical main shaft are combined into one formula by advanced integral type main shaft, the main shaft, can arbitrarily adjust cutting linear speed The requirement of degree.Double milling heads can realize the processing of seat surface each two groups front and rear.After live primary fixed adjusting apparatus, so that it may real Now machine the function of all four groups of seat surfaces.In two groups of seat surfaces for processing side, the milling head of opposite side, which is in, to rise State;After side group seat surface processing is machined, the side milling head is risen, then the side milling head for needing to process lowers, Proceed by processing.

Claims (4)

1. a kind of two-way machining set-up in ship scene, it is characterized in that:Including centering locating module, axial feed module, rotation Cut module, have symmetrical two sets machining systems, it is two-way can and meanwhile to workpiece(1)It is machined.
2. a kind of two-way machining set-up in ship scene according to claim 1, it is characterized in that:The centering positioning mould Block, including engine base(5), housing screw(27), jackscrew(28)And temporary support;Square type engine base long side is arranged with two rows of compression spiral shells Pedestal is connect fixation with hull by temporary support, limit stops is equipped on the outside of engine base by nail and jackscrew(29).
3. a kind of two-way machining set-up in ship scene according to claim 1, it is characterized in that:The axial feed mould Block drives ball-screw-transmission along the linear guide including X-direction and Y direction using servo motor step planetary gear speed reducer Mobile, the manual leading screw rotation of Z-direction is moved along the linear guide, wherein:
X-direction:X-axis feeds motor(32)Pass through X-axis shaft coupling(36)Power is forwarded to X-axis leading screw(30), rack(8)Profit With X-axis screw by the rotation of X-axis leading screw, pass through X-axis guide rail(33)And X-axis slide block(11), it is changed into rack and is moved along before and after X-axis Dynamic, X-axis leading screw is equipped with X-axis electric machine support in X-axis shaft coupling end(35), another outer end be equipped with X-axis leading screw retainer(31)And even It is connected on plane on engine base;
Y direction:Y-axis feeds motor(15)Pass through shaft coupling(14)Impart power to Y-axis leading screw(26), rack utilize Y-axis Screw(13)By the rotation of Y-axis leading screw, pass through Y-axis guide rail(10)With Y-axis sliding block(12), it is changed into front and rear shifting of the rack along Y-axis Dynamic, Y-axis screw passes through Y-axis nut seat(34)34 are connected to rack lower plane;
Z-direction:Rotate Z axis handwheel(16), pass through Z axis retarder(17)With Z axis shaft coupling(18), impart power to Z axis Leading screw(19), Z axis screw(20)Pass through Z axis sliding block(25)Along Z axis guide rail(22)It is mobile, the axial feed of Z axis is carried out, Z axis is led Centering latch is equipped on the outside of rail(37), retarder slowed down machine support by Z axis(21)It is connected to rack outer end, lock spindle fastening Fixed board(24)Z axis leading screw is run through and is connected in rack.
4. a kind of two-way machining set-up in ship scene according to claim 1, it is characterized in that:The rotary cutting mould Block, including spindle drive motor(7), driving wheel(6), belt(4), driven wheel(3), main shaft(2), cutterhead(23)And electric cabinet (9);Spindle drive motor imparts power to belt by driving wheel, driven wheel is driven to rotate by belt, driven wheel and master Axis is connected, and so as to drive the rotation of main shaft, the lower end of main shaft is equipped with driving cutterhead high-speed cutting, completes to work piece Processing work;Electric cabinet is equipped in rack, can need manually set according to operating mode on the liquid crystal display on electric cabinet and work as Forward spindle rotating speed, to obtain best processing effect.
CN201711403715.1A 2017-12-22 2017-12-22 A kind of two-way machining set-up in ship scene Active CN108161085B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114932377A (en) * 2022-05-09 2022-08-23 渤海造船厂集团有限公司 Ship base kidney-shaped hole machining device and method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202155530U (en) * 2011-04-26 2012-03-07 广州市珠江机床厂有限公司 Vertical type double end-face numerical control lathe
KR20120117308A (en) * 2011-04-15 2012-10-24 황옥상 Duplex milling machine
CN202606950U (en) * 2012-06-05 2012-12-19 五莲县祥伟机械加工厂 Double-headed vertical milling machine
CN203592178U (en) * 2013-12-13 2014-05-14 日照市时正锻压有限公司 Two-sided milling machine
CN203853603U (en) * 2014-03-26 2014-10-01 烟台拓福数控机床有限公司 Double-moving-beam planer type milling machine
CN107350526A (en) * 2017-07-28 2017-11-17 宁波博世机床有限公司 A kind of efficiently double main spindle numerical control roller carving milling special machines

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120117308A (en) * 2011-04-15 2012-10-24 황옥상 Duplex milling machine
CN202155530U (en) * 2011-04-26 2012-03-07 广州市珠江机床厂有限公司 Vertical type double end-face numerical control lathe
CN202606950U (en) * 2012-06-05 2012-12-19 五莲县祥伟机械加工厂 Double-headed vertical milling machine
CN203592178U (en) * 2013-12-13 2014-05-14 日照市时正锻压有限公司 Two-sided milling machine
CN203853603U (en) * 2014-03-26 2014-10-01 烟台拓福数控机床有限公司 Double-moving-beam planer type milling machine
CN107350526A (en) * 2017-07-28 2017-11-17 宁波博世机床有限公司 A kind of efficiently double main spindle numerical control roller carving milling special machines

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114932377A (en) * 2022-05-09 2022-08-23 渤海造船厂集团有限公司 Ship base kidney-shaped hole machining device and method

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