CN108154971A - A kind of wire stranding machine of internal unwrapping wire - Google Patents
A kind of wire stranding machine of internal unwrapping wire Download PDFInfo
- Publication number
- CN108154971A CN108154971A CN201810164568.5A CN201810164568A CN108154971A CN 108154971 A CN108154971 A CN 108154971A CN 201810164568 A CN201810164568 A CN 201810164568A CN 108154971 A CN108154971 A CN 108154971A
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- wire
- unwrapping wire
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- main shaft
- shaft
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- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000001012 protector Effects 0.000 claims description 8
- 239000006247 magnetic powder Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 239000012467 final product Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008676 import Effects 0.000 description 3
- 238000007665 sagging Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0285—Pretreatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of wire stranding machines of internal unwrapping wire, including unwrapping wire cradle, the unwrapping wire cradle both ends are respectively with collecting spool and outlet axis connection, the collection spool and outlet shaft are connect with twisted wire power part, directive wheel is both provided on the collection spool and outlet shaft, strand bow is additionally provided between the collection spool and outlet shaft；The unwrapping wire cradle includes installing plate, multiple unwrapping wire main shafts are provided on the installing plate, the unwrapping wire main shaft horizontal type is set, and drum is provided on the unwrapping wire main shaft, the unwrapping wire main shaft is also connect with tension regulator, and the tension regulator is used to adjust the rotating speed of unwrapping wire main shaft.The present invention can service efficiency it is high, final product quality ensures, easy to operate, securely and reliably, and can make full use of existing equipment in factory, reduces equipment funds input.
Description
Technical field
The present invention relates to electric wire manufacturing equipment fields, and in particular to a kind of wire stranding machine of internal unwrapping wire.
Background technology
In previous existence production wires and cables industry, 200 type pipe twisting machine equipment speeds of production are slow, and occupied ground, and effect is not high, together
When operative employee labor intensity it is also big, to solve the above-mentioned problems, flower gives a long price for import pipe twisting machine equipment for many companies at present,
Cost is higher for company, and the country also has part company to produce pipe twisting machine equipment, but technology is not mature enough, matter often occurs
Amount problem expends great raw material.
Although purchase import equipment can improve production energy dissipating, import equipment purchase has virtually just been eliminated in company
Can also pipe twisting machine and other a series of wire twisting equipments, be also a big waste for company.
Invention content
The technical problem to be solved in the present invention is to provide a kind of wire stranding machine of internal unwrapping wire, can service efficiency it is high, finished product
Quality assurance, it is easy to operate, securely and reliably, and existing equipment in factory can be made full use of, reduce equipment funds input.
In order to solve the above technical problem, the present invention provides a kind of wire stranding machine of internal unwrapping wire, including unwrapping wire cradle, institute
Unwrapping wire cradle both ends are stated respectively with collecting spool and outlet axis connection, the collection spool and outlet shaft are connect with twisted wire power part,
Directive wheel is both provided on the collection spool and outlet shaft, strand bow is additionally provided between the collection spool and outlet shaft；It is described to put
Line cradle includes installing plate, and multiple unwrapping wire main shafts, the unwrapping wire main shaft horizontal type setting, the unwrapping wire are provided on the installing plate
Drum is provided on main shaft, the unwrapping wire main shaft is also connect with tension regulator, and the tension regulator is used to adjust unwrapping wire master
The rotating speed of axis.
Further, the unwrapping wire main shaft is arranged in rotary sleeve, and the rotary sleeve is fixedly installed on a mounting board,
Be provided with wire-outlet rack on the corresponding installing plate of the unwrapping wire main shaft, be provided with outgoing line guide wheel on the wire-outlet rack, the guide wheel with
Top between drum is provided with guide plate, and the guide plate is arranged on wire-outlet rack, and guiding group is provided on the guide plate
Part, the conducting wire on the drum are oriented to by guidance set and exported to outgoing line guide wheel.
Further, the guidance set include multiple directive wheels, multiple directive wheels along conducting wire unwinding direction according to
Secondary setting is provided with pressure sensor on one of directive wheel, and the pressure sensor is connect with tension regulator.
Further, line disconnection protector is additionally provided on the installing plate, the line disconnection protector includes rotary shaft, described
Swing rod is provided on surface radially of the axis of rotation, swing rod one end bending sets and connect with Overline ring, on the swing rod also
Clump weight is arranged with, the clump weight locking is arranged on swing rod, and contact sensor is additionally provided with below the swing rod.
Further, oblong hole is provided on the wire-outlet rack, the wire-outlet rack is locked by oblong hole and installing plate
It is solidly connected, the wire-outlet rack height positioned at described installing plate the same side is incremented by successively to outlet axis direction from collection spool.
Further, the tension regulator is magnetic powder cluth.
Further, line collecting plate, the installing plate are additionally provided in the unwrapping wire cradle between the installing plate and outlet shaft
Positioning column is provided between line collecting plate, multiple location holes are provided on the positioning column, the positioning column both ends pass through shaft
It is connect with mounting bracket.
Further, described twist is provided with multiple pottery wire plates on bow, and cable-through hole is provided on the pottery wire plate.
Further, the twisted wire power part includes power motor, and the power motor is connect with transmission main shaft, the biography
Dynamic main shaft by the first driving belt and line concentration axis connection, the transmission main shaft by the second driving belt and outlet axis connection,
The transmission main shaft is also connect by third driving belt with encoder.
Beneficial effects of the present invention：
Each unwrapping wire main shaft in unwrapping wire cradle carries out tension force by corresponding tension regulator, ensure that every
The tension of root line is controllable, thus unwrapping wire main shaft in rotation will not when it is tight when pine, control tension that can be linear, so as to ensure to lead
Line stablizes output；And the horizontal conducting wire being provided in such a structure that on drum will not be sagging due to dead weight, and conducting wire can be online
The orderly unwrapping wire stablized on disk, the problem of conducting wire will not being caused to upset.By being exported to stablizing for conducting wire, when can improve twisted wire
Speed and final product quality, it is easy to operate, securely and reliably, and existing equipment in factory can be made full use of, reduce equipment funds
Input is one of reliable pillar of domestic or even international medium-sized and small enterprises Improving The Quality of Products.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the overall structure schematic top plan view of the present invention；
Fig. 3 is the positioning column structure diagram of the present invention；
Fig. 4 is the drawoff structure schematic diagram of the present invention；
Fig. 5 is the drawoff structure schematic side view of the present invention；
Fig. 6 is the overall structure schematic side view of the present invention；
Fig. 7 is the line disconnection protector structure diagram of the present invention.
Figure label explanation：1st, unwrapping wire cradle, 2, collection spool, 3, outlet shaft, 4, twisted wire power part, 5, directive wheel, 6, twist
Bow, 7, installing plate, 8, unwrapping wire main shaft, 9, drum, 10, tension regulator, 11, rotary sleeve, 12, wire-outlet rack, 13, outlet leads
Wheel, 14, guide plate, 16, guidance set, 17, directive wheel, 18, pressure sensor, 19, line disconnection protector, 20, rotary shaft, 21,
Swing rod, 22, Overline ring, 23, clump weight, 24, contact sensor, 25, oblong hole, 26, line collecting plate, 27, positioning column, 28, fixed
Position hole, 29, shaft, 30, mounting bracket, 31, transmission main shaft, the 32, first driving belt, the 33, second driving belt, 34, third passes
Dynamic belt, 35, encoder.
Specific embodiment
The invention will be further described in the following with reference to the drawings and specific embodiments, so that those skilled in the art can be with
It more fully understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
With reference to shown in Fig. 1, an embodiment of the wire stranding machine of inside unwrapping wire of the invention, including unwrapping wire cradle 1, unwrapping wire cradle
Both ends are connect respectively with collection spool 2 and outlet shaft 3, collect spool and outlet shaft is connect with twisted wire power part 4, collect spool and outlet
Directive wheel 5 is both provided on axis, collects and strand bow 6 is additionally provided between spool and outlet shaft；Twisted wire power part drives collection spool and goes out
Spool is rotated, and the strand bow in rotation between collection spool and outlet shaft is also driven rotation, the conducting wire in unwrapping wire cradle
Directive wheel is entered into and through from collection spool to be oriented to along the directive wheel for twisting bow to outlet shaft, finally from outlet shaft outlet, is turned twisting bow
While dynamic, you can carry out twisted wire work to conducting wire；Multiple pottery wire plates are provided on bow is twisted, are set on pottery wire plate
There is cable-through hole, pottery wire harden structure is simple, good positioning effect, and conducting wire shakes that small, friction is small during twisted wire, improves machining accuracy.
With reference to shown in Fig. 2, twisted wire power part includes power motor, and power motor is connect with transmission main shaft 31, transmission main shaft
By the first driving belt 32 and line concentration axis connection, transmission main shaft passes through the second driving belt 33 and outlet axis connection, transmission master
Axis is also connect by third driving belt 34 with encoder 35, when power motor rotates, can drive the first transmission skin simultaneously
Band, the second driving belt and the rotation of third driving belt, so that collection spool and outlet shaft can rotate synchronously, and encode
Device can also monitor the rotating speed of rotation in real time, improve twisted wire precision.
With reference to shown in Fig. 3, line collecting plate 26 is additionally provided in the unwrapping wire cradle between installing plate and outlet shaft, line collecting plate will
It in line set on multiple drums, and arranges according to preset twisted wire form, to ensure to reach twisted wire effect, and is installing
Positioning column 27 is provided between plate and line collecting plate, multiple location holes 28 are provided on positioning column, positioning column both ends pass through shaft 29
Connect with mounting bracket 30, can be pre-positioned before conducting wire enters line collecting plate by positioning column, conducting wire can be orderly from
Outlet in location hole, and after being set by shaft, positioning column can be freely rotated, frictional force between reduction and conducting wire and
It restrains, improves processing yield.
With reference to shown in Fig. 4 and Fig. 5, wherein, unwrapping wire cradle includes installing plate 7, and multiple unwrapping wire main shafts are provided on installing plate
8, unwrapping wire main shaft horizontal type is set, and is provided with drum 9 on unwrapping wire main shaft, unwrapping wire main shaft is also connect with tension regulator 10, tension tune
Section device is used to adjust the rotating speed of unwrapping wire main shaft, and the rotational speed regulation of unwrapping wire main shaft can control the velocity of rotation of drum, that is, realize
Control to drum payingoff speed, each unwrapping wire main shaft are separately provided with tension regulator, ensure that each unwrapping wire main shaft is independent
It is adjustable, ensure degree of regulation, and the horizontal conducting wire being provided in such a structure that on drum will not be sagging due to dead weight, and conducting wire can be
The orderly unwrapping wire stablized on drum, the problem of conducting wire will not being caused to upset.Above-mentioned tension regulator can be magnetic powder cluth,
The size of torque can be controlled easily, achievees the effect that linear folding and unfolding, and wire tension adjusts reliable and stable.
Unwrapping wire main shaft is arranged in rotary sleeve 11, rotary sleeve is fixedly installed on a mounting board, and unwrapping wire main shaft corresponds to
Installing plate on be provided with wire-outlet rack 12, outgoing line guide wheel 13 is provided on wire-outlet rack, the top between guide wheel and drum is provided with
Guide plate 14, guide plate is arranged on wire-outlet rack, is provided with guidance set 16 on guide plate, and the conducting wire on drum passes through guiding group
Part is oriented to and is exported to outgoing line guide wheel, and the conducting wire released from drum is carried out positioning and turned to by guidance set, and conducting wire enters guiding
The position of component is constant, and wherein the position can be arranged on drum middle section in the radial direction, finally auxiliary by outgoing line guide wheel
Outlet is helped, amplitude of fluctuation of the conducting wire in unwrapping wire is minimum, and sequence occurs, and does not influence follow-up twisted wire and uses, conducting wire is in unwrapping wire
When and each component between friction it is small, reduce the abrasion of component, improve service life and quality.
Above-mentioned guidance set includes multiple directive wheels 17, and multiple directive wheels are set gradually along the unwinding direction of conducting wire,
In be provided with pressure sensor 18 on a directive wheel, pressure sensor is connect with tension regulator, and conducting wire is when unwrapping wire moves
Mobile tension can be arrived by pressure sensor senses, tension regulator can be carried out by the data of the pressure sensor real
When adjust, reach reaction more accurately and quickly, improve service precision and quality；In one embodiment, the quantity of directive wheel
It it is 3, conducting wire is bypassed from the top of first directive wheel, and is laid out from the lower part of second directive wheel, then again from third
The top of directive wheel bypasses, and finally from outgoing line guide wheel outlet, the release that pressure can be concentrated and stablized by such arrangement is
On two directive wheels, pressure sensor is arranged on second directive wheel.
With reference to shown in Fig. 6, oblong hole 25 is provided on wire-outlet rack, wire-outlet rack is connected by oblong hole and installing plate locking
It connects, the setting height of wire-outlet rack can be adjusted by oblong hole, therefore can be by the height position of the outgoing line guide wheel set thereon
It puts and is adjusted, when multiple payingoff mechanisms operate simultaneously, unwrapping wire that can be orderly does not stop；And positioned at installing plate
The wire-outlet rack height of the same side is incremented by successively to outlet axis direction from collection spool, passes through the adjusting of height so that outgoing line guide wheel
Height also misplace therewith so that conducting wire can densely arranged unwrapping wire, and mutually it is unaffected.
With reference to shown in Fig. 7, line disconnection protector 19 is additionally provided on installing plate, during twisted wire, when wire fracture, is broken
Line protector is able to detect that, is stopped production in time, is avoided the occurrence of the production of problem wire rod；Line disconnection protector includes rotary shaft
20, swing rod 21 is provided on surface radially of the axis of rotation, the bending of swing rod one end sets and connect with Overline ring 22, also covered on swing rod
Equipped with clump weight 23, clump weight locking is arranged on swing rod, is additionally provided with contact sensor 24 below swing rod, conducting wire is across mistake
Wire loop setting, when in use, conducting wire is tightened, therefore swing rod being arranged without sagging by Overline ring, therefore not
Contact sensor is touched, represents that conducting wire is normal, when wire fracture, Overline ring does not support, and swing rod rotates downlink along rotary shaft,
Contact sensor finally is touched, contact sensor obtains signal, that is, representing conducting wire, there are problems, are breaking states, if certainly
It is that conducting wire relaxation occurs and can be detected, the conducting wire of relaxed state can not carry out twisted wire, it may appear that bad.
Above example is only to absolutely prove preferred embodiment that is of the invention and being lifted, and protection scope of the present invention is not
It is limited to this.The equivalent substitute or transformation that those skilled in the art are made on the basis of the present invention, the guarantor in the present invention
Within the scope of shield.Protection scope of the present invention is subject to claims.
Claims (9)
1. a kind of wire stranding machine of internal unwrapping wire, which is characterized in that including unwrapping wire cradle, the unwrapping wire cradle both ends respectively with line concentration
Axis and outlet axis connection, the collection spool and outlet shaft are connect with twisted wire power part, are all provided in the collection spool and outlet shaft
Directive wheel is equipped with, strand bow is additionally provided between the collection spool and outlet shaft；The unwrapping wire cradle includes installing plate, the installation
Multiple unwrapping wire main shafts are provided on plate, the unwrapping wire main shaft horizontal type is set, and drum, the unwrapping wire are provided on the unwrapping wire main shaft
Main shaft is also connect with tension regulator, and the tension regulator is used to adjust the rotating speed of unwrapping wire main shaft.
2. the wire stranding machine of internal unwrapping wire as described in claim 1, which is characterized in that the unwrapping wire main shaft is arranged on rotary sleeve
Interior, rotary sleeve fixed setting on a mounting board, wire-outlet rack is provided on the corresponding installing plate of the unwrapping wire main shaft, described
Outgoing line guide wheel is provided on wire-outlet rack, the top between the guide wheel and drum is provided with guide plate, and the guide plate is arranged on
On wire-outlet rack, it is provided with guidance set on the guide plate, the conducting wire on the drum is oriented to by guidance set and to outlet
Guide wheel exports.
3. the wire stranding machine of internal unwrapping wire as claimed in claim 2, which is characterized in that the guidance set includes multiple guiding
Wheel, multiple directive wheels are set gradually along the unwinding direction of conducting wire, and pressure sensor, institute are provided on one of directive wheel
Pressure sensor is stated to connect with tension regulator.
4. the wire stranding machine of internal unwrapping wire as claimed in claim 2, which is characterized in that broken string is additionally provided on the installing plate and is protected
Device is protected, the line disconnection protector includes rotary shaft, is provided with swing rod on the surface radially of the axis of rotation, described swing rod one end is curved
Folding sets and is connect with Overline ring, clump weight is also arranged on the swing rod, the clump weight locking is arranged on swing rod, described
Contact sensor is additionally provided with below swing rod.
5. the wire stranding machine of internal unwrapping wire as claimed in claim 2, which is characterized in that be provided with oblong on the wire-outlet rack
Hole, the wire-outlet rack are locked and connected by oblong hole with installing plate, positioned at described installing plate the same side wire-outlet rack height from
It is incremented by successively to outlet axis direction to collect spool.
6. the wire stranding machine of internal unwrapping wire as described in claim 1, which is characterized in that the tension regulator is magnetic powder clutched
Device.
7. the wire stranding machine of internal unwrapping wire as described in claim 1, which is characterized in that putting between the installing plate and outlet shaft
Line collecting plate is additionally provided in line cradle, positioning column is provided between the installing plate and line collecting plate, is provided on the positioning column
Multiple location holes, the positioning column both ends are connect by shaft with mounting bracket.
8. the wire stranding machine of internal unwrapping wire as described in claim 1, which is characterized in that be provided with multiple ceramics on the strand bow and lead
Line plate is provided with cable-through hole on the pottery wire plate.
9. the wire stranding machine of internal unwrapping wire as described in claim 1, which is characterized in that the twisted wire power part includes power electric
Machine, the power motor are connect with transmission main shaft, and the transmission main shaft passes through the first driving belt and line concentration axis connection, the biography
Dynamic main shaft is also connected by the second driving belt and outlet axis connection, the transmission main shaft by third driving belt and encoder
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810164568.5A CN108154971A (en) | 2018-02-27 | 2018-02-27 | A kind of wire stranding machine of internal unwrapping wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810164568.5A CN108154971A (en) | 2018-02-27 | 2018-02-27 | A kind of wire stranding machine of internal unwrapping wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108154971A true CN108154971A (en) | 2018-06-12 |
Family
ID=62456396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810164568.5A Pending CN108154971A (en) | 2018-02-27 | 2018-02-27 | A kind of wire stranding machine of internal unwrapping wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108154971A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108750790A (en) * | 2018-06-29 | 2018-11-06 | 广州铁路职业技术学院（广州铁路机械学校） | The control method of actinobacillus device, twisted wire system and wire tension |
| CN109065274A (en) * | 2018-10-18 | 2018-12-21 | 昆山市富川机电科技有限公司 | It is a kind of without turn round cable-former |
| CN112157190A (en) * | 2020-09-17 | 2021-01-01 | 陈松 | A evenly extrude type lead wire coalignment for thermistor production |
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| CN108750790B (en) * | 2018-06-29 | 2024-01-26 | 广州铁路职业技术学院（广州铁路机械学校） | Paying-off device, stranded wire system and control method of wire tension |
| CN109065274A (en) * | 2018-10-18 | 2018-12-21 | 昆山市富川机电科技有限公司 | It is a kind of without turn round cable-former |
| CN109065274B (en) * | 2018-10-18 | 2024-03-19 | 昆山市富川机电科技有限公司 | Torsion-free cabling machine |
| CN112157190A (en) * | 2020-09-17 | 2021-01-01 | 陈松 | A evenly extrude type lead wire coalignment for thermistor production |
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