CN1081395A - Gradient ceramics with ceramic fibrous membrane fenestrata - Google Patents

Gradient ceramics with ceramic fibrous membrane fenestrata Download PDF

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Publication number
CN1081395A
CN1081395A CN 92105200 CN92105200A CN1081395A CN 1081395 A CN1081395 A CN 1081395A CN 92105200 CN92105200 CN 92105200 CN 92105200 A CN92105200 A CN 92105200A CN 1081395 A CN1081395 A CN 1081395A
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CN
China
Prior art keywords
ceramic
ceramics
fibre
gradient
fenestrata
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 92105200
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Chinese (zh)
Inventor
沈君权
李从勤
唐竹兴
潘缉涵
马俊峰
王瑞琍
马明江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shan Dong Industrial Ceramic Research Inst Of National Building Material Indust
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Shan Dong Industrial Ceramic Research Inst Of National Building Material Indust
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Application filed by Shan Dong Industrial Ceramic Research Inst Of National Building Material Indust filed Critical Shan Dong Industrial Ceramic Research Inst Of National Building Material Indust
Priority to CN 92105200 priority Critical patent/CN1081395A/en
Publication of CN1081395A publication Critical patent/CN1081395A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/4596Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with fibrous materials or whiskers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C04B2111/00801Membranes; Diaphragms

Abstract

The invention belongs to the silicate engineering, fine ceramics and function ceramics field.
A kind of high temperature resistant (400-850 ℃), corrosion-resistant, lower resistance, its tunica fibrosa can be at outer surface, gradient ceramics with ceramic fibrous membrane fenestrata that also can be on inner surface.It is to be aggregate by corundum or alumina or quartz or alumina silicate porcelain or SiC.Make cellular ceramic substrate with the medium and high temperature bond through high-temperature calcination, then with alumina silicate fibre or high aluminum fiber or these two kinds composite fibre of mixing by a certain percentage, through short cutting, homogenizing, being dispersed in and being added with waterglass or Ludox or aluminum solutions or aluminum phosphate or they the aqueous solution by the formulated mixed liquor of different proportion, it is coated on the cellular ceramic substrate, then drying, burn till and make the pottery of ceramic fibre fenestra gradient.

Description

Gradient ceramics with ceramic fibrous membrane fenestrata
The invention belongs to the silicate engineering, fine ceramics and function ceramics field.
Before as the filtration of high temperature dust gas etc., adopt the glass fibre cloth bag mostly, high temperature resistant only below 350 ℃, because of the glass fibre cloth bag eventually so the flue gas that is higher than more than 350 ℃ all needs after the water spray cooling, could make filtration, purification handles, both wasted water like this, contaminated environment and cause unnecessary heat waste adopts resistant to elevated temperatures porous ceramics to make filtering material again, though can address the above problem, but because of resistance is big, the regeneration difficulty, and can not apply.
The objective of the invention is to: provide a kind of anti-400 ℃-850 ℃, low filtration resistance, high separating efficiency and the gradient ceramics with ceramic fibrous membrane fenestrata of easily regenerating, it can be widely used in high-temperature flue gas and do aspects such as dedusting, makes the high-temperature resistant medium filtering material.
Accompanying drawing 1, tubular ceramic fiber fenestra graded ceramics.
Fig. 1-1 is a cellular ceramic substrate, and Fig. 1-2 is the ceramic fibre film.
Accompanying drawing 2, flanged gradient ceramics with ceramic fibrous membrane fenestrata.
Fig. 2-1 is the high strength mounting flange, and Fig. 2-2 is a cellular ceramic substrate, and Fig. 2-3 is the ceramic fibre film, and Fig. 2 (a) is the band gradient ceramics with ceramic fibrous membrane fenestrata at the end.Fig. 2 (b) is not for the gradient ceramics with ceramic fibrous membrane fenestrata at the end.
Feature of the present invention is: a kind of ceramic fibre film sticks on the outer or inner surface of porous ceramic pipe (or plate), and the hole through-thickness is the gradient ceramics with ceramic fibrous membrane fenestrata that the stagewise gradient shape increases or dwindles.
Detailed technology scheme of the present invention is:
At first get the aperture at 100-1000um with the particle packing legal system, the porosity is 30-50%, rupture strength is that the porous ceramics of 10-90MPa is made carrier, then on above-mentioned porous ceramic articles by multiple through the ceramic fibre liquid layer of too shortly cutting, homogenizing is added with bond, drying is burnt till, forming a layer thickness on porous ceramic surface is 50-200um, and aperture 15-80um, the porosity are the gradient ceramics with ceramic fibrous membrane fenestrata of 60-90%.
Cellular ceramic substrate of the present invention is an aggregate with corundum or alumina or quartz or SiC or alumina silicate porcelain, and its bond is divided into two kinds of middle warm type (below 500 ℃) and high temperature modifications (500-850 ℃).In warm bond be clay: 20-50%, feldspar: 20-40%, talcum: 5-15%; The high temperature modification bond is: talcum 50-85%, clay: 6-15%, feldspar: 3-8%, brium carbonate: 0-10%, press aggregate: bond=100: (15-30) proportioning adopts technological formings such as ramming, heat perfusion through mixing, and burns till at 1200-1300 ℃, obtaining diameter is the tubulose porous ceramics of 20-100 * 500-1500mm, also can be made into the tabular goods of Denging.
The present invention adopts the fiber of alumina silicate fibre, high aluminum fiber or these the two kinds mixing that mix by a certain percentage to make the ceramic fibre membrane material, in short cutting, add the aqueous medium that contains 10-50vol% waterglass or Ludox or aluminium colloidal sol or aluminum phosphate or they by different proportion liquid mixture prepared etc., through stirring homogenizing, its quilt is multiple on porous ceramic surface, drying, burning till and obtaining thickness is 50-200um, and aperture 15-80um, the porosity are the gradient ceramics with ceramic fibrous membrane fenestrata of 60-90%.
Embodiment 1:
100 parts in 40 order corundum, warm bond is 30 parts in adding, through ramming process, dry, burn till and make cellular ceramic substrate, by multiple aqueous medium layer through the short aluminium silicate fiber peacekeeping 50vol% waterglass of cutting, drying and sintering make gradient ceramics with ceramic fibrous membrane fenestrata on above-mentioned cellular ceramic substrate.
Embodiment 2:
100 parts in 5 order corundum, add 25 parts of high temperature adhesives, through hot form, burn till and make cellular ceramic substrate, on above-mentioned porous ceramics, mixed by different proportion and be added with the 40vol% Ludox through the short alumina silicate fibre of cutting or high aluminum fiber or both by multiple, aqueous layer after the stirring homogenizing, drying is burnt till and is made gradient ceramics with ceramic fibrous membrane fenestrata.
Embodiment 3:
10 order SiC100 parts, 25 parts of high temperature adhesives are made carrier with embodiment 1 same process, are added in the 50vol% Ludox, and warp and embodiment 1 same process make gradient ceramics with ceramic fibrous membrane fenestrata.

Claims (3)

1, a kind of porous ceramic bodies, it is characterized in that: stick on the outer or inner surface of cellular ceramic substrate (pipe or plate) by alumina silicate or high aluminum fiber or ceramic fibre film that both cooperate by different proportion, the hole is the gradient ceramics with ceramic fibrous membrane fenestrata that the stagewise gradient shape increases or dwindles, heatproof 400-850 ℃ along thickness direction.
2, the method for production of cellular ceramic substrate according to claim 1, it is characterized in that: with corundum or alumina or quartz sand or SiC or alumina silicate porcelain is aggregate, its bond is divided into middle warm type: clay 20-50%, feldspar 20-40%, talcum 5-15% and high temperature modification: talcum 50-85%, clay 6-15%, feldspar 3-8%, brium carbonate 0-10%, press aggregate: bond=100: the 15-30 proportioning, through mixing, adopt ramming, the heat perfusion waits technological forming, burns till at 1200-1300 ℃, obtaining diameter is 20-100 * 500-1000mm tubulose porous ceramics, also can be made into the tabular goods of Denging, its aperture is 30-50% for the 100-1000um porosity, and anti-to analyse intensity be 10-90MPa.
3, the method for production of ceramic fibre film according to claim 1, it is characterized in that: adopt alumina silicate fibre, high aluminum fiber or these two kinds composite fibre of mixing are by a certain percentage made the ceramic fibre membrane material, cut through short, add and contain in 10-50vol% waterglass or Ludox or aluminium colloidal sol or aluminum phosphate or their the aqueous mediums by the different proportion preparation, through stirring, its quilt is multiple on porous pottery carrier surface, drying, to burn till and obtain thickness be 50-200um, and the aperture 15-80um porosity is the ceramic fibre film of 60-90%.
CN 92105200 1992-07-15 1992-07-15 Gradient ceramics with ceramic fibrous membrane fenestrata Pending CN1081395A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 92105200 CN1081395A (en) 1992-07-15 1992-07-15 Gradient ceramics with ceramic fibrous membrane fenestrata

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 92105200 CN1081395A (en) 1992-07-15 1992-07-15 Gradient ceramics with ceramic fibrous membrane fenestrata

Publications (1)

Publication Number Publication Date
CN1081395A true CN1081395A (en) 1994-02-02

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CN 92105200 Pending CN1081395A (en) 1992-07-15 1992-07-15 Gradient ceramics with ceramic fibrous membrane fenestrata

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CN (1) CN1081395A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101940857A (en) * 2010-10-22 2011-01-12 合肥丰德科技有限公司 High-temperature resistant ceramic fiber gas filter material
CN101966410A (en) * 2010-10-22 2011-02-09 合肥丰德科技有限公司 Preparation method of high temperature resistant ceramic fiber gas filter material
CN101415477B (en) * 2006-03-31 2011-09-07 博韦尔公开有限公司 Low expansion corrosion resistant ceramic foam filters for molten aluminum filtration
CN102580403A (en) * 2011-01-07 2012-07-18 宜兴市鑫帝豪高科陶瓷厂 Method for manufacturing high-temperature gas-solid separation ceramic filter pipe
CN101534935B (en) * 2006-11-08 2012-09-26 日本碍子株式会社 Ceramic filter and regenerating method thereof
CN103539455A (en) * 2013-10-09 2014-01-29 河南核净洁净技术有限公司 High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof
CN105771475A (en) * 2016-03-16 2016-07-20 江苏省陶瓷研究所有限公司 Ceramic membrane for filtering high-temperature smoke and preparation method thereof
CN106422468A (en) * 2016-10-31 2017-02-22 刘国敏 Cross-flow backflushing ceramic membrane liquid ammonia deoiling filtering device
CN107162641A (en) * 2017-06-05 2017-09-15 安徽省亚欧陶瓷有限责任公司 A kind of preparation method of the wear-resisting ceramic tile with Non-smooth surface grade micro-surface structure
CN107415350A (en) * 2017-04-13 2017-12-01 张增阳 A kind of desktop computer mainboard heat radiating material
CN108484148A (en) * 2018-03-26 2018-09-04 无锡盛雅生物科技有限公司佛山分公司 A kind of preparation method of the inexpensive ceramic micro filter film of environmental protection
CN111408283A (en) * 2020-03-13 2020-07-14 山东工业陶瓷研究设计院有限公司 Ceramic fiber membrane reinforcing slurry, preparation method and ceramic fiber membrane reinforcing method

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101415477B (en) * 2006-03-31 2011-09-07 博韦尔公开有限公司 Low expansion corrosion resistant ceramic foam filters for molten aluminum filtration
CN101534935B (en) * 2006-11-08 2012-09-26 日本碍子株式会社 Ceramic filter and regenerating method thereof
CN101940857A (en) * 2010-10-22 2011-01-12 合肥丰德科技有限公司 High-temperature resistant ceramic fiber gas filter material
CN101966410A (en) * 2010-10-22 2011-02-09 合肥丰德科技有限公司 Preparation method of high temperature resistant ceramic fiber gas filter material
CN101966410B (en) * 2010-10-22 2012-08-08 合肥丰德科技有限公司 Preparation method of high temperature resistant ceramic fiber gas filter material
CN101940857B (en) * 2010-10-22 2014-04-16 合肥丰德科技股份有限公司 High-temperature resistant ceramic fiber gas filter material
CN102580403A (en) * 2011-01-07 2012-07-18 宜兴市鑫帝豪高科陶瓷厂 Method for manufacturing high-temperature gas-solid separation ceramic filter pipe
CN102580403B (en) * 2011-01-07 2015-05-20 宜兴市鑫帝豪高科陶瓷厂 Method for manufacturing high-temperature gas-solid separation ceramic filter pipe
CN103539455B (en) * 2013-10-09 2014-12-10 河南核净洁净技术有限公司 High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof
CN103539455A (en) * 2013-10-09 2014-01-29 河南核净洁净技术有限公司 High-temperature-resistant silicon carbide coated filter element for radioactive gas treatment and preparation method thereof
CN105771475A (en) * 2016-03-16 2016-07-20 江苏省陶瓷研究所有限公司 Ceramic membrane for filtering high-temperature smoke and preparation method thereof
CN106422468A (en) * 2016-10-31 2017-02-22 刘国敏 Cross-flow backflushing ceramic membrane liquid ammonia deoiling filtering device
CN107415350A (en) * 2017-04-13 2017-12-01 张增阳 A kind of desktop computer mainboard heat radiating material
CN107162641A (en) * 2017-06-05 2017-09-15 安徽省亚欧陶瓷有限责任公司 A kind of preparation method of the wear-resisting ceramic tile with Non-smooth surface grade micro-surface structure
CN107162641B (en) * 2017-06-05 2020-07-07 安徽省亚欧陶瓷有限责任公司 Preparation method of wear-resistant ceramic tile with non-smooth micro-surface structure
CN108484148A (en) * 2018-03-26 2018-09-04 无锡盛雅生物科技有限公司佛山分公司 A kind of preparation method of the inexpensive ceramic micro filter film of environmental protection
CN111408283A (en) * 2020-03-13 2020-07-14 山东工业陶瓷研究设计院有限公司 Ceramic fiber membrane reinforcing slurry, preparation method and ceramic fiber membrane reinforcing method

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