CN108127391A - A kind of electric parking brake mandrel assembles assembly method - Google Patents

A kind of electric parking brake mandrel assembles assembly method Download PDF

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Publication number
CN108127391A
CN108127391A CN201711484942.1A CN201711484942A CN108127391A CN 108127391 A CN108127391 A CN 108127391A CN 201711484942 A CN201711484942 A CN 201711484942A CN 108127391 A CN108127391 A CN 108127391A
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China
Prior art keywords
cylinder
pneumatic
finger
mandrel
moved
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CN201711484942.1A
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Chinese (zh)
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CN108127391B (en
Inventor
郭龙吉
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Wang Jun Hua
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Ji'an Open Market Ji Jun Technology Co Ltd
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Priority to CN201711484942.1A priority Critical patent/CN108127391B/en
Publication of CN108127391A publication Critical patent/CN108127391A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention relates to a kind of assembly methods based on electric parking brake mandrel assembling detection device, mainly solve the problems, such as that mandrel assembly qualified rate in existing brake is low and production efficiency is relatively low.The present invention assembles assembly equipment by using a kind of electric parking brake mandrel, including rack, Electric Appliance Cabinet, control panel, spindle nut feed mechanism, nut feed mechanism, revolution pipeline, tightening mechanism, assemble mechanism and cutting agency, the upper surface installation organic frame of the Electric Appliance Cabinet, the rack is used to support the technical solution of the spindle nut feed mechanism, nut feed mechanism, revolution pipeline, tightening mechanism, assemble mechanism and cutting agency, it preferably solves the problems, such as this, can be used as the assembling of mandrel in brake.

Description

A kind of electric parking brake mandrel assembles assembly method
Technical field
The present invention relates to a kind of assembly methods based on electric parking brake mandrel assembling detection device.
Background technology
At present, it is that mandrel is manually placed in the spindle nut of workpiece for the workpiece common practice for needing to assemble mandrel Then mandrel is firmly screwed into spindle nut by top again.When manually putting spindle nut, due to no fixed positioning Benchmark, the position for putting spindle nut vary with each individual, and easily lead to the problem of and put not positive, cause the assembling of mandrel and spindle nut It is unqualified and scrap;Increase labor intensity to the operating personnel of producing line simultaneously, and time-consuming, influence production efficiency.Therefore there is an urgent need for Research and develop a kind of assembly equipment that can be solved the above problems.
Invention content
The technical problem to be solved in the present invention overcomes the defects of existing, provides a kind of new electric parking brake mandrel group Detection device is filled, the arrangement achieves the automatic assemblings of mandrel, the advantages of improving production efficiency, ensure that quality, solve The problem of mandrel assembly qualified rate in brake is low and production efficiency is relatively low exists in the prior art.
The technical solution that the present invention uses to solve above-mentioned technical problem is as follows:The present invention is stayed by using a kind of electronics Vehicle brake mandrel assembles assembly equipment, including rack, Electric Appliance Cabinet, control panel, spindle nut feed mechanism, nut feeder Structure, revolution pipeline, tightening mechanism, assemble mechanism and cutting agency, the upper surface installation organic frame of the Electric Appliance Cabinet, the machine Frame be used to support the spindle nut feed mechanism, nut feed mechanism, revolution pipeline, tightening mechanism, assemble mechanism and under Expect mechanism, the revolution pipeline includes the lateral transfer line and transverse refluxing line of side-by-side parallel setting, further includes and be arranged on horizontal stroke It is the lateral transfer line, longitudinally fed to pipeline and the longitudinally fed line one at transverse refluxing line both ends and longitudinally fed line two Line one, transverse refluxing line and longitudinally fed line two are arranged in order the rectangle conveying loop to be formed for conveying jig, the longitudinal direction The both sides of pipeline two are respectively equipped with spindle nut feed mechanism, nut feed mechanism, along the lateral transfer line conveying side To tightening mechanism, assemble mechanism and cutting agency is disposed with, the spindle nut feed mechanism can convey spindle nut To revolution pipeline, nut can be delivered on revolution pipeline by the nut feed mechanism, and the revolution pipeline can incite somebody to action The jig for being loaded with spindle nut and mandrel is delivered to the lower section of tightening mechanism, and mandrel can be screwed into spindle nut by tightening mechanism It is interior;The spindle nut and mandrel assembled is sent to testing agency by revolution pipeline again, and testing agency can be to the core that assembles Axis nut and mandrel carry out required detection;After testing agency is detected, revolution pipeline will be loaded with spindle nut and mandrel Jig is delivered to cutting agency, and cutting agency takes out the spindle nut assembled and mandrel from revolution pipeline, revolution conveying Empty jig is back to pipeline initial end by line, and the upper surface of the Electric Appliance Cabinet is also equipped with rack, also pacifies in the rack Equipped with control panel, the control panel includes the button module for setting the device action and being capable of the real-time display dress The display module of status information is put, the control panel connects PLC controller input terminal, the PLC controller output terminal connection Each mechanical part of the device, PLC controller receive the control instruction of control panel, control the action of each mechanical part of the device.
Preferably, the spindle nut feed mechanism include for grip spindle nut pneumatic-finger one, can band take offence Start to refer to an X moved up in X to slider cylinder one, the Y-direction slider cylinder one that pneumatic-finger one can be driven to be moved in Y-direction And the Z-direction cylinder one that pneumatic-finger one can be driven to be moved in Z-direction, the Y-direction slider cylinder one are mounted on the face of stent one On plate, the panel of the stent one is equipped with support base one, and the support base one is used to support the pallet one for being loaded with spindle nut, X is installed to one end of slider cylinder one on the slide unit of the Y-direction slider cylinder one, the X is to the other end of slider cylinder one On sliding block one, the sliding block one is slidably disposed in Y-direction the linear guide one, and the sliding block one can be straight along Y-direction One direction of line guide rail is slided, and the Y-direction the linear guide one is mounted on bearing one, and bearing one is mounted on the panel of stent one, The X installs movable plate one on the slide unit of slider cylinder one, and Z-direction cylinder one, one and of Z-direction the linear guide are installed on movable plate one Buffer one, the Z-direction cylinder one are mounted on one upper end of movable plate, Z-direction straight line are equipped with along the push direction of Z-direction cylinder one Guide rail one, one end of Z-direction the linear guide are provided with buffer one, and the shaft end installation pushing block one of Z-direction cylinder one, the pushing block one can That slides is arranged in Z-direction the linear guide one, the one lower section installation pneumatic-finger one of pushing block.
Preferably, the mandrel feed mechanism includes gripping the pneumatic-finger two of mandrel, can driving pneumatic-finger two The X that X is moved up to slider cylinder two, Y-direction slider cylinder two that pneumatic-finger two moves in Y-direction can be driven and can band The Z-direction cylinder two that dynamic pneumatic-finger moves in Z-direction, the Y-direction slider cylinder two are mounted on the panel of stent two, the branch Support base two is also equipped on the panel of frame two, the support base two is used to support the pallet two for being loaded with mandrel, the Y-direction slide unit X is installed to one end of slider cylinder two on the slide unit of cylinder two, the X is mounted on sliding block two to the other end of slider cylinder two On, the sliding block two is slidably disposed in Y-direction the linear guide two, and the sliding block two can be along two direction of Y-direction the linear guide It slides, the Y-direction the linear guide two is mounted on bearing two, and bearing two is mounted on the panel of stent two, and the X is to slide unit gas Movable plate two on the slide unit of cylinder two is installed, Z-direction cylinder two, Z-direction the linear guide two and buffer two are installed on movable plate two, it is described Z-direction cylinder two is mounted on movable plate upper end, is equipped with Z-direction the linear guide two along the push direction of Z-direction cylinder, Z-direction straight line is led Two end of rail is provided with buffer two, the shaft end installation pushing block two of Z-direction cylinder two, and the pushing block two is slidably disposed in Z-direction In the linear guide two, the two lower section installation pneumatic-finger two of pushing block.
Preferably, the lateral transfer line, transverse refluxing line include the flat belt two for conveying jig and driving institute State the synchronous motor two of flat belt two, the synchronous motor two is fixed on end plate two, the output shaft of the synchronous motor two with Active synchronization belt wheel two connects, and the active synchronization belt wheel two is connect by synchronous belt two with driven synchronous pulley two, driven same Step belt wheel two is fixedly mounted on driving shaft two, and the driving shaft two is fixed on by bearing block two on the end plate two of both sides, institute It states end plate two to be fixed on aluminium section bar, synchronous pulley two is also equipped on the driving shaft two, the synchronous pulley two passes through flat Belt two is connect with driven roller two, and the axis of the driven roller two is fixed on by mounting base on the end plate two of both sides.
Preferably, the longitudinally fed line one and longitudinally fed line two include slider cylinder, for conveying the flat of jig The synchronous motor one of belt one and the driving flat belt one, the slider cylinder are fixed on bottom plate, the slider cylinder Movable plate three on slide unit is installed, two pieces of end plates being mutually parallel one, the end plate one are vertically installed on the movable plate three On be fixed with synchronous motor one, the output shaft of the synchronous motor one is connect with active synchronization belt wheel one, the active synchronization band Wheel one is connect by synchronous belt one with driven synchronous pulley one, and driven synchronous pulley one is fixedly mounted on driving shaft one, described Driving shaft one is fixed on by bearing block one on the end plate one of both sides, and synchronous pulley one, institute are also equipped on the driving shaft one It states synchronous pulley one to connect with driven roller one by flat belt one, the axis of the driven roller one is fixed on two by mounting base On the end plate one of side.
Preferably, the tightening mechanism include tightening bar, for grip the pneumatic-finger three of spindle nut, can drive it is described The servo motor two of bar rotation is tightened, the cylinder one of the movement of pneumatic-finger three can be driven and the pneumatic-finger can be driven Three and the servo motor one for tightening bar movement, the servo motor one is fixed on column one, the servo motor one Shaft end is connect with one end of shaft coupling one, and the other end of the shaft coupling one is connect with ball screw one end, the ball screw The other end be mounted on bearing block on, moveable pair of nut is set on the ball screw, is equipped on the pair of nut Movable plate four, the movable plate four are slidably disposed on Z-direction line slide rail, and the Z-direction line slide rail is equipped with two and solid It is scheduled on column one, four upper and lower ends of movable plate are separately installed with mounting base and installing plate, are equipped with and watch in the mounting base Motor two is taken, the shaft end of the servo motor two is connect with two one end of shaft coupling, the other end and screw one end of the shaft coupling two Connection, the other end of the screw are connect by universal joint with tightening one end of bar, the outer diameter of the internal diameter and mandrel for tightening bar Cooperation, across guide pad, the guide pad is connect the bar other end of tightening with connecting screw one end, the connecting screw it is another One end is fixed in mounting base, and cylinder one is equipped in the mounting base, and the shaft end of the cylinder one is equipped with pneumatic-finger three.
Preferably, the testing agency includes CCD camera, and the CCD camera is fixed on column two.
Preferably, the cutting agency includes pneumatic-finger four, can drive what the pneumatic-finger four moved in the horizontal Cylinder two and the cylinder three that the pneumatic-finger four can be driven to move in the vertical direction, the cylinder two are fixed on connecting plate On, the connecting plate is fixed on riser, and the linear guide, the shaft end of the cylinder two are equipped with along the push direction of cylinder two It is connect with movable plate five, the movable plate five is slidably disposed in the linear guide, and cylinder is equipped on the movable plate five Three, the shaft end of the cylinder three is equipped with pneumatic-finger four.
Two the technical solution adopted by the present invention to solve above-mentioned technical problem are as follows:
A kind of assembly method of electric parking brake mandrel assembling assembly equipment, which is controlled using PLC, artificial to grasp Make control panel button, include the following steps:
The first step, on the support base one for being placed into the pallet equipped with spindle nut by front end robot equipment, manually The start button of operation and control panel, Y-direction slider cylinder one work, its slide unit and component mounted thereto is driven to be moved to Y To designated position after stop, X works to slider cylinder one, drive its slide unit and component mounted thereto be moved to X to Stop behind designated position so that pneumatic-finger one is moved to right over the spindle nut in pallet one, and Z-direction cylinder one works, pushes away Dynamic pushing block one and pneumatic-finger one are moved down into designated position, and pneumatic-finger one, which acts, clamps spindle nut, Z-direction cylinder one Work drives the pneumatic-finger one for accompanying spindle nut to be moved to initial position, and X drives it to slider cylinder task again and again Slide unit and component mounted thereto are moved to above pipeline initial end, and Z-direction cylinder one works, and push pushing block one and pneumatic hand Refer to one and be moved down into designated position, pneumatic-finger one, which acts, to be placed into spindle nut in the jig of longitudinally fed line two.
Second step, on the support base two for being placed into the pallet equipped with mandrel by front end robot equipment, Y-direction slide unit gas Cylinder two works, drive its slide unit and component mounted thereto be moved to the designated position of Y-direction after stop, X is to slider cylinder two Work, drive its slide unit and component mounted thereto be moved to X to designated position after stop so that pneumatic-finger two moves To right over the mandrel in pallet two, Z-direction cylinder two works, and pushing block two and pneumatic-finger two is pushed to be moved down into specific bit It puts, pneumatic-finger two, which acts, clamps mandrel, and Z-direction cylinder two works, and the pneumatic-finger two for accompanying mandrel is driven to be moved to initially Position, X drive its slide unit and component mounted thereto to be moved in pipeline initial end to the task again of slider cylinder two Side, Z-direction cylinder two work, and pushing block two and pneumatic-finger two are pushed to be moved down into designated position, pneumatic-finger two is acted core Axis is placed into the jig of longitudinally fed line two.
Third walks, slider cylinder work, its slide unit and component mounted thereto is driven to be moved to the first of lateral transfer line Beginning makes the flat belt one of longitudinally fed line two with the flat belt dimorphism of lateral transfer line into docking, and synchronous motor one starts, and puts down Belt one is driven, and the jig on flat belt one is delivered on the flat belt two of lateral transfer line, and synchronous motor two starts, flat skin Jig is delivered to tightening mechanism by band two.
4th step, servo motor one start, and driving shaft coupling one rotates, and ball screw will also with rotation, ball screw Rotary motion switchs to move along a straight line, so as to which movable plate four and component mounted thereto be driven to be moved down into specified stroke position It puts, servo motor one stops, and cylinder one works, and pneumatic-finger three is driven to go downwards to designated position, pneumatic-finger three is acted core Axis clamping, cylinder one work, and pneumatic-finger three are driven to be up to designated position, the outer diameter for making mandrel is nibbled with the internal diameter for tightening bar Conjunction, servo motor two start, and by cardan drive, bar rotation is tightened in drive, tighten bar band moving mandrel and rotate, thus by mandrel It is screwed into spindle nut, servo motor two stops after being screwed into certain depth position, and pneumatic-finger three is acted spindle nut pine It opens, assembles the workpiece of completion as lateral transfer line is delivered to next station.
5th step, the workpiece completed by CCD camera to assembling are taken pictures, and by image transmitting to image processor, image The image that processor shoots camera carries out comparison operation with pre-stored image, and then judges whether the workpiece quality that assembling is completed closes Lattice detect the workpiece of completion as lateral transfer line is delivered to lateral transfer line end.
6th step, cylinder two work, and movable plate five and component mounted thereto is pushed to be moved to the workpiece that assembling is completed Top, cylinder three act, pneumatic-finger four is pushed to go downwards to specified travel position therewith, and pneumatic-finger four, which acts, to be assembled Workpiece clamping, cylinder three are up to original state, and cylinder two is acted to be pushed into specify by movable plate five and component mounted thereto Travel position, cylinder three go downwards to designated position, and pneumatic-finger four is opened to unclamp workpiece and be placed in blanking belt conveyor line.
7th step, the jig of lateral transfer line contribute's sky are delivered on longitudinally fed line one, and slider cylinder work drives it Slide unit and component mounted thereto are moved to the initial end of transverse refluxing line, make the flat belt one and transverse direction of longitudinally fed line one The flat belt dimorphism of return wire starts into docking, synchronous motor one, and flat belt one is driven, and the jig on flat belt one is delivered to On the flat belt two of transverse refluxing line, synchronous motor two starts, and empty jig is delivered to lateral transfer line with transverse refluxing line End is simultaneously transported on the flat belt one of longitudinally fed line two, and each mechanism so repeats.
The present invention realizes the automatic assembling of mandrel, improves production efficiency, ensure that quality, the present invention is by setting back Line sending is transferred, empty jig pipeline the end of a thread can be back to, greatly reduce the labor intensity of assembly crewman, improve labor Dynamic condition.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram that electric parking brake mandrel of the present invention assembles detection device;
Fig. 2 is the vertical view that electric parking brake mandrel of the present invention assembles detection device;
Fig. 3 is the spindle nut feed mechanism schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Fig. 4 is enlarged drawing at the A in Fig. 3;
Fig. 5 is the mandrel feed mechanism schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Fig. 6 is enlarged drawing at the B in Fig. 5;
Fig. 7 is the revolution pipeline schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Fig. 8 is the revolution pipeline partial schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Fig. 9 is sectional view at the C in Fig. 7;
Figure 10 is sectional view at the D in Fig. 8;
Figure 11 is the tightening mechanism schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Figure 12 is testing agency's schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Figure 13 is the cutting agency schematic diagram that electric parking brake mandrel of the present invention assembles detection device;
Figure 14 is electric parking brake mandrel schematic diagram.
In attached drawing:
1st, rack 2, Electric Appliance Cabinet 3, control panel
4th, spindle nut feed mechanism 401, stent 1, Y-direction slider cylinder one
403rd, X is to slider cylinder 1, support base 1, pallet one
406th, bearing 1, sliding block 1, Y-direction the linear guide one
409th, Z-direction cylinder 1, Z-direction the linear guide 1, pushing block one
412nd, buffer 1, pneumatic-finger 1, movable plate one
5th, mandrel feed mechanism 501, stent 2 502, Y-direction slider cylinder two
503rd, X is to slider cylinder 2 504, support base 2 505, pallet two
506th, bearing 2 507, sliding block 2 508, Y-direction the linear guide two
509th, Z-direction cylinder 2 510, Z-direction the linear guide 2 511, pushing block two
512nd, buffer 2 513, pneumatic-finger 2 514, movable plate two
6th, pipeline 601, lateral transfer line 602, transverse refluxing line are turned round
603rd, longitudinally fed line 1, longitudinally fed line 2 605, bottom plate
606th, slider cylinder 607, movable plate 3 608, synchronous motor one
609th, active synchronization belt wheel 1, synchronous belt 1, driven synchronous pulley one
612nd, driving shaft 1, end plate 1, bearing block one
615th, synchronous pulley 1, flat belt 1, driven roller one
618th, driven roller 2 619, aluminium section bar 620, synchronous motor two
621st, active synchronization belt wheel 2 622, synchronous belt 2 623, driven synchronous pulley two
624th, driving shaft 2 625, end plate 2 626, bearing block two
627th, synchronous pulley 2 628, flat belt 27, tightening mechanism
701st, column 1, Z-direction line slide rail 703, servo motor one
704th, shaft coupling 1, movable plate 4 706, ball screw
707th, bearing block 3 708, connecting screw 709, installing plate
710th, cylinder 1, pneumatic-finger 3 712, pair of nut
713rd, mounting base 714, servo motor 2 715, shaft coupling two
716th, universal joint 717, guide pad 718, tighten bar
8th, testing agency 801, column 2 802, camera
9th, cutting agency 901, cylinder 2 902, pneumatic-finger four
903rd, cylinder 3 904, movable plate 5 905, line slide rail
906th, riser 907, blanking belt conveyor line 1001, spindle nut
1002nd, mandrel 1003, jig
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only For illustrating the present invention rather than limiting the scope of the invention.
As shown in Figure 1, 2, a kind of electric parking brake mandrel assembling assembly equipment, including rack 1, Electric Appliance Cabinet 2, control Panel 3, spindle nut feed mechanism 4, nut feed mechanism 5, revolution pipeline 6, tightening mechanism 7, testing agency 8 and blanking machine Structure 9, the upper surface installation organic frame 1 of the Electric Appliance Cabinet 2, the rack 1 are used to support the spindle nut feed mechanism 4, spiral shell Female feed mechanism 5, revolution pipeline 6, tightening mechanism 7, assemble mechanism 8 and cutting agency 9, the revolution pipeline 6 are included simultaneously The lateral transfer line 601 being arranged in parallel and transverse refluxing line 602 are arranged, further includes and is arranged on lateral transfer line 601 and transverse refluxing The longitudinally fed line 1 at 602 both ends of line and longitudinally fed line 2 604, the lateral transfer line 601, longitudinally fed line one 603rd, transverse refluxing line 602 and longitudinally fed line 2 604 are arranged in order the rectangle conveying loop to be formed for conveying jig, described Longitudinally fed 2 604 both sides of line are respectively equipped with spindle nut feed mechanism 4, nut feed mechanism 5, along the lateral transfer line 601 conveying directions are disposed with tightening mechanism 7, testing agency 8 and cutting agency 9, and the spindle nut feed mechanism 4 can incite somebody to action Spindle nut is delivered on revolution pipeline 6, and nut can be delivered on revolution pipeline 6 by the nut feed mechanism 5, described The jig for being loaded with spindle nut and mandrel can be delivered to the lower section of tightening mechanism 7 by revolution pipeline 6, and tightening mechanism 7 can be by core Axis 1002 is screwed into spindle nut 1002;The spindle nut and mandrel assembled is sent to detection machine by revolution pipeline 6 again Structure 8, testing agency 8 can carry out required detection to the spindle nut and mandrel assembled;After testing agency 8 is detected, revolution The jig for being loaded with spindle nut and mandrel is delivered to cutting agency 9, the spindle nut that cutting agency 9 will assemble by pipeline 6 It is taken out from revolution pipeline 6 with mandrel, empty jig is back to pipeline initial end by revolution pipeline 6;The Electric Appliance Cabinet 2 For placing the electrical equipment in the device, convenient to overhaul and wiring is also equipped with control panel 3, the control in the rack 1 Panel 3 processed includes the button module for setting the device action and is capable of the display mould of the real-time display device state information Block, the control panel 3 connect PLC controller input terminal, and the PLC controller output terminal connects each mechanical part of the device, PLC controller receives the control instruction of control panel 3, controls the action of each mechanical part of the device.In use, operating personnel can To input various data according to display module, operated according to the prompting of display module, there is good Man machine interaction. The button module is provided with startup, scram button, presses start button upon start up, and when stopping pressing stop button.Operation After the completion of personnel's input data, start button is pressed, machine is operated.If it encounters some imprevisions in operation to ask Topic, operating personnel can press scram button, avoid the operation error because of machine or personnel, cause to lose in time.
As shown in Figure 3,4, the spindle nut feed mechanism 4 includes the pneumatic-finger one for gripping spindle nut 1001 413rd, the X that pneumatic-finger one is moved up in X can be driven to slider cylinder 1, pneumatic-finger one can be driven to be moved in Y-direction Y-direction slider cylinder 1 and Z-direction cylinder 1 that pneumatic-finger one can be driven to be moved in Z-direction, the Y-direction slide unit gas Cylinder 1 is mounted on the panel of stent 1, and the panel of the stent 1 is equipped with support base 1, the support Seat one 404 is used to support the pallet 1 for being loaded with spindle nut, be equipped on the slide unit of the Y-direction slider cylinder 1 X to One end of slider cylinder 1, the X are mounted on to the other end of slider cylinder 1 on sliding block 1, the Y-direction slide unit The slide unit surface of cylinder 1 is in the upper surface of sliding block 1 in same level, and the sliding block 1 is slidable It is arranged in Y-direction the linear guide 1, the sliding block 1 can be slided along one 408 direction of Y-direction the linear guide, the Y-direction The linear guide 1 is mounted on bearing 1, and bearing 1 is mounted on the panel of stent 1, and the X is to slide unit gas Movable plate 1 on the slide unit of cylinder 1 is installed, Z-direction cylinder 1, Z-direction the linear guide 1 are installed on movable plate 1 With buffer 1, the Z-direction cylinder 1 is mounted on one 414 upper end of movable plate, along the push side of Z-direction cylinder 1 To Z-direction the linear guide 1 is equipped with, one 410 end of Z-direction the linear guide is provided with buffer 1, Z-direction cylinder 1 Pushing block 1 is installed in shaft end, and the pushing block 1 is slidably disposed in Z-direction the linear guide 1, the pushing block 1 Lower section is installed by pneumatic-finger 1.
As shown in Figure 5,6, the mandrel feed mechanism 5 include for grip mandrel 1002 pneumatic-finger 2 513, can band Dynamic pneumatic-finger two is slided in the X X moved up to slider cylinder 2 503, the Y-direction that pneumatic-finger two can be driven to be moved in Y-direction Platform cylinder 2 502 and the Z-direction cylinder 2 509 that pneumatic-finger can be driven to be moved in Z-direction, the Y-direction slider cylinder 2 502 are pacified On the panel of stent 2 501, support base 2 504, the support base two are also equipped on the panel of the stent 2 501 504 are used to support the pallet 2 505 for being loaded with mandrel, and X is equipped with to slider cylinder on the slide unit of the Y-direction slider cylinder 2 502 2 503 one end, the X are mounted on to the other end of slider cylinder 2 503 on sliding block 2 507, the Y-direction slider cylinder two 502 slide unit surface is in the upper surface of sliding block 2 507 in same level, and the sliding block 2 507 is slidably disposed in Y In the linear guide 2 508, the sliding block 2 507 can be slided along 2 508 direction of Y-direction the linear guide, the Y-direction the linear guide 2 508 are mounted on bearing 2 506, and bearing 2 506 is mounted on the panel of stent 2 501, and the X is to slider cylinder 2 503 Slide unit on movable plate 2 514 is installed, installation Z-direction cylinder 2 509, Z-direction the linear guide 2 510 and buffering on movable plate 2 514 Device 2 512, the Z-direction cylinder 2 509 are mounted on 514 upper end of movable plate, Z-direction are equipped with along the push direction of Z-direction cylinder 509 The linear guide 2 510,2 510 end of Z-direction the linear guide are provided with buffer 2 512, and the shaft end installation of Z-direction cylinder 2 509 pushes away Block 2 511, the pushing block 2 511 are slidably disposed in Z-direction the linear guide 2 510, the 2 511 lower section installation gas of pushing block It starts to refer to 2 513.
As shown in Fig. 7,8,9,10, the lateral transfer line 601, transverse refluxing line 602 include conveying jig 1003 flat belt 2 628 and the synchronous motor 2 620 of the driving flat belt two, the synchronous motor 2 620 are fixed on end On plate 2 625, the output shaft of the synchronous motor 2 620 is connect with active synchronization belt wheel 2 621, the active synchronization belt wheel two 621 are connect by synchronous belt 2 622 with driven synchronous pulley 2 623, and driven synchronous pulley 2 623 is fixedly mounted on driving shaft two On 624, the driving shaft 2 624 is fixed on by bearing block 2 626 on the end plate 2 625 of both sides, and the end plate 2 625 is fixed On aluminium section bar 619, synchronous pulley 2 627 is also equipped on the driving shaft 2 624, the synchronous pulley 2 627 passes through flat Belt 2 628 is connect with driven roller 2 618, and the axis of the driven roller 2 618 is fixed on the end plate of both sides by mounting base On 2 625, the longitudinally fed line 1 and longitudinally fed line 2 604 include slider cylinder 606, for conveying jig 1003 flat belt 1 and the synchronous motor 1 of the driving flat belt one, the slider cylinder 606 are fixed on bottom plate On 605, movable plate 3 607 on the slide unit of the slider cylinder 606 is installed, two are vertically installed on the movable plate 3 607 The end plate 1 that block is mutually parallel is fixed with synchronous motor 1 on the end plate 1, the synchronous motor 1 Output shaft is connect with active synchronization belt wheel 1, the active synchronization belt wheel 1 by synchronous belt 1 with it is driven synchronous Belt wheel 1 connects, and driven synchronous pulley 1 is fixedly mounted on driving shaft 1, and the driving shaft 1 passes through axis Bearing 1 is fixed on the end plate 1 of both sides, and synchronous pulley 1 is also equipped on the driving shaft 1, described Synchronous pulley 1 is connect by flat belt 1 with driven roller 1, and the axis of the driven roller 1 passes through installation Seat is fixed on the end plate 1 of both sides.The jig 1003 includes jig main body, and the jig main body, which is equipped with, places mandrel The imitation-shaped groove of nut 1001 and the locating slot equipped with placement mandrel 1002, the imitation-shaped groove and the shape of spindle nut 1001 are tight Patch is coincide.
As shown in figure 11, the tightening mechanism 7 includes tightening bar 718, the pneumatic-finger three for gripping spindle nut 711st, can drive the servo motor 2 714 for tightening bar rotation, can drive the cylinder 1 that the pneumatic-finger three moves with And the pneumatic-finger three and the servo motor 1 for tightening bar movement can be driven, the servo motor 1 is fixed on On column 1, the shaft end of the servo motor 1 is connect with one 704 one end of shaft coupling, the shaft coupling 1 it is another One end is connect with 706 one end of ball screw, and the other end of the ball screw 706 is mounted on bearing block, the ball screw Moveable pair of nut 712 is set on 706, movable plate 4 705, the movable plate 4 705 are installed on the pair of nut 712 It being slidably disposed on Z-direction line slide rail 702, the Z-direction line slide rail 702 is equipped with two and is fixed on column 1, 4 705 upper and lower ends of movable plate are separately installed with mounting base 713 and installing plate 709, are equipped with and watch in the mounting base 713 Take motor 2 714, the shaft end of the servo motor 2 714 is connect with 2 715 one end of shaft coupling, the shaft coupling 2 715 it is another One end is connect with screw one end, and the other end of the screw is connect by universal joint 716 with tightening one end of bar 718, described to twist The major diameter fit of the internal diameter and mandrel 1002 of tight bar 718,718 other end of bar of tightening is across guide pad 717, the guide pad 717 connect with 708 one end of connecting screw, and the other end of the connecting screw 708 is fixed in mounting base 713, the mounting base Cylinder 1 is installed, the shaft end of the cylinder 1 is equipped with pneumatic-finger 3 711 on 709.
As shown in figure 12, the testing agency 8 includes CCD camera 802, and the CCD camera 802 is fixed on column 2 801 On, the output terminal of CCD camera 802 and the inlet circuit of image processor connect, and output terminal and the PLC of image processor are controlled The inlet circuit connection of device.The position for the workpiece that the position of CCD camera 802 is completed with assembling corresponds, and passes through CCD camera 802 workpiece that can be completed to assembling are taken pictures, and by image transmitting to image processor, and image processor shoots camera Image and pre-stored image carry out comparison operation, and then judge whether the workpiece quality of assembling completion qualified.Compare operation result To PLC controller, PLC controller feeds back to control panel 3 for output, and the display module of control panel 3 is made to carry out testing result Real-time display.
As shown in figure 13, the cutting agency 9 includes pneumatic-finger 4 902, can drive the pneumatic-finger four in transverse direction The cylinder 2 901 of upper movement and the cylinder 3 903 that the pneumatic-finger four can be driven to move in the vertical direction, the cylinder two 901 are fixed on connecting plate, and the connecting plate is fixed on riser 906, and straight line is equipped with along the push direction of cylinder 2 901 Guide rail 905, the linear guide 905 are fixed on connecting plate, and the shaft end of the cylinder 2 901 is connect with movable plate 5 904, institute It states movable plate 5 904 to be slidably disposed in the linear guide 905, cylinder 3 903, institute is installed on the movable plate 5 904 The shaft end for stating cylinder 3 903 is equipped with pneumatic-finger 4 902, and 905 lower section of the linear guide is provided with blanking belt conveyor line 907, the structure of the blanking belt conveyor line 907 is identical with the structure of lateral transfer line 601.
The operation principle and assembly method of the electric parking brake mandrel assembling detection device of the present invention include as follows:
The first step, the support base 1 for being placed into the pallet equipped with spindle nut 1001 by front end robot equipment On, the start button of manual operation control panel 3, Y-direction slider cylinder 1 works, and drives its slide unit and mounted thereto Component stops after being moved to the designated position of Y-direction, and X works to slider cylinder 1, drives its slide unit and group mounted thereto Part be moved to X to designated position after stop so that pneumatic-finger 1 is moved to the spindle nut 1001 in pallet 1 Surface, Z-direction cylinder 1 work, and pushing block 1 and pneumatic-finger 1 is pushed to be moved down into designated position, pneumatic hand Refer to one 413 actions to clamp spindle nut 1001, Z-direction cylinder 1 works, and drives the pneumatic-finger for accompanying spindle nut 1001 One 413 are moved to initial position, and X drives its slide unit and component mounted thereto to move to the task again of slider cylinder 1 Above to pipeline initial end, Z-direction cylinder 1 works, and pushing block 1 and pneumatic-finger 1 is pushed to be moved down into finger Positioning is put, and spindle nut 1001 is placed into the jig 1003 on longitudinally fed line 2 604 by the action of pneumatic-finger 1.
Second step, on the support base 2 504 for being placed into the pallet equipped with mandrel 1002 by front end robot equipment, Y Work to slider cylinder 2 502, drive its slide unit and component mounted thereto be moved to the designated position of Y-direction after stop, X to Slider cylinder 2 503 works, drive its slide unit and component mounted thereto be moved to X to designated position after stop so that Pneumatic-finger 2 513 is moved to right over the mandrel 1002 in pallet 2 505, and Z-direction cylinder 2 509 works, and pushes pushing block 2 511 And pneumatic-finger 2 513 is moved down into designated position, the action of pneumatic-finger 2 513 clamps mandrel 1002, Z-direction cylinder two 509 work, drive the pneumatic-finger 2 513 for accompanying mandrel 1002 to be moved to initial position, and X is to the work again of slider cylinder 2 503 Make, its slide unit and component mounted thereto is driven to be moved to above pipeline initial end, Z-direction cylinder 2 509 works, and promotion pushes away Block 2 511 and pneumatic-finger 2 513 are moved down into designated position, and mandrel 1002 is placed into vertical by the action of pneumatic-finger 2 513 Into the jig 1003 of pipeline 2 604.
Third walks, and slider cylinder 606 works, its slide unit and component mounted thereto is driven to be moved to lateral transfer line 601 initial end makes the flat belt 1 of longitudinally fed line 2 604 and the formation pair of flat belt 2 628 of lateral transfer line 601 It connects, synchronous motor 1 starts, and so as to which flat belt 1 be driven to be driven, the jig on flat belt 1 is delivered to transverse direction On the flat belt 2 628 of pipeline 601, synchronous motor 2 620 starts, and jig is delivered to tightening mechanism 7 by flat belt 2 628.
4th step, servo motor 1 start, and driving shaft coupling 1 rotates, and ball screw 706 is also with rotation, rolling Rotary motion is switched to move along a straight line by ballscrew 706, so as to which movable plate 4 705 and component mounted thereto be driven to move down To specified travel position, servo motor 1 stops, and cylinder 1 works, and pneumatic-finger 3 711 is driven to go downwards to specific bit It puts, the action of pneumatic-finger 3 711 clamps mandrel 1002, and cylinder 1 works, and pneumatic-finger 3 711 is driven to be up to specified Position makes the outer diameter of mandrel 1002 be engaged with tightening the internal diameter of bar 718, and servo motor 1 starts, and drives movable plate 4 705 And component mounted thereto is moved down into specified travel position so that mandrel 1002 is in 1001 surface position of spindle nut It puts and close to spindle nut 1001, servo motor 2 714 starts, is driven by universal joint 716, and drive is tightened bar 718 and rotated, It tightens bar 718 to rotate with moving mandrel 1002, so as to which mandrel 1002 is screwed into spindle nut 1001, is screwed into certain depth position Servo motor 2 714 stops afterwards, and spindle nut 1001 is unclamped in the action of pneumatic-finger 3 711, assembles the workpiece of completion with horizontal stroke Next station is delivered to pipeline 601.
5th step, the workpiece completed by CCD camera 802 to assembling are taken pictures, and by image transmitting to image processor, figure As image that processor shoots camera with pre-stored image carries out comparison operation, so judge assembling completion workpiece quality whether Qualification detects the workpiece of completion as lateral transfer line defeated 601 is sent to lateral transfer line end.
6th step, cylinder 2 901 work, and movable plate 5 904 and component mounted thereto is pushed to be moved to assembling and complete Workpiece above, cylinder 3 903 act, push pneumatic-finger 4 902 go downwards to specified travel position, pneumatic-finger four therewith The Workpiece clamping that 902 actions will assemble, cylinder 3 903 are up to original state, and cylinder 2 901 is acted movable plate 5 904 And component mounted thereto is pushed into specified travel position, cylinder 3 903 goes downwards to designated position, and pneumatic-finger 4 902 is opened Workpiece is unclamped and is placed in blanking belt conveyor line 907.
Empty jig is delivered on longitudinally fed line 1 by the 7th step, lateral transfer line defeated 601,606 work of slider cylinder Make, its slide unit and component mounted thereto is driven to be moved to the initial end of transverse refluxing line 602, makes longitudinally fed line 1 The formation of flat belt 1 and the flat belt 2 628 of transverse refluxing line 602 dock, the startup of synchronous motor 1, flat belt one 616 transmissions, the jig on flat belt 1 are delivered on the flat belt 2 628 of transverse refluxing line 602, synchronous motor 2 620 Start, empty jig is as transverse refluxing line 602 is delivered to lateral transfer line end and is transported to longitudinally fed line 2 604 Flat belt 1 on, each mechanism so repeats.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art For art personnel, as long as long as various change appended claim limit and determining spirit and scope of the invention in, one The innovation and creation using present inventive concept are cut in the row of protection.

Claims (1)

1. a kind of assembly method based on electric parking brake mandrel assembling assembly equipment, the equipment are controlled using PLC, manually Operation and control panel button, which is characterized in that the assembly method of the electric parking brake mandrel assembling includes the following steps:
The first step, the support base one (404) for being placed into the pallet equipped with spindle nut (1001) by front end robot equipment On, the start button of manual operation control panel (3), Y-direction slider cylinder one (402) work drives its slide unit and mounted on it On component be moved to the designated position of Y-direction after stop, X to slider cylinder one (403) work, drive its slide unit and mounted on it On component be moved to X to designated position after stop so that pneumatic-finger one (413) is moved to the core in pallet one (405) Right over axis nut (1001), Z-direction cylinder one (409) work pushes pushing block one (411) and pneumatic-finger one (413) to moving down It moves to designated position, pneumatic-finger one (413), which acts, clamps spindle nut (1001), and Z-direction cylinder one (409) work drives The pneumatic-finger one (413) for accompanying spindle nut (1001) is moved to initial position, X to slider cylinder one (403) task again, Its slide unit and component mounted thereto is driven to be moved to above pipeline initial end, Z-direction cylinder one (409) work, promotion pushes away Block one (411) and pneumatic-finger one (413) are moved down into designated position, and pneumatic-finger one (413) is acted spindle nut (1001) it is placed into the jig (1003) of longitudinally fed line two (604).
Second step, by front end robot equipment by the support base two (504) that is placed into of pallet equipped with mandrel (1002), Y Work to slider cylinder two (502), drive its slide unit and component mounted thereto be moved to the designated position of Y-direction after stop, X Work to slider cylinder two (503), drive its slide unit and component mounted thereto be moved to X to designated position after stop, So that pneumatic-finger two (513) is moved to right over the mandrel (1002) in pallet two (505), Z-direction cylinder two (509) work, Pushing block two (511) and pneumatic-finger two (513) is pushed to be moved down into designated position, pneumatic-finger two (513) is acted mandrel (1002) it clamps, Z-direction cylinder two (509) work drives the pneumatic-finger two (513) for accompanying mandrel (1002) to be moved to initial bit It puts, X drives its slide unit and component mounted thereto to be moved to pipeline initial end to slider cylinder two (503) task again Top, Z-direction cylinder two (509) work, pushes pushing block two (511) and pneumatic-finger two (513) to be moved down into designated position, gas Start finger two (513) action mandrel (1002) is placed into the jig (1003) of longitudinally fed line two (604).
Third walks, and slider cylinder (606) work drives its slide unit and component mounted thereto to be moved to lateral transfer line (601) initial end makes the flat belt one (616) of longitudinally fed line two (604) and the flat belt two of lateral transfer line (601) (628) docking is formed, synchronous motor one (608) starts, flat belt one (616) transmission, by longitudinally fed two (604) flat belt of line Jig on one (616) is delivered on the flat belt two (628) of lateral transfer line (601), and synchronous motor two (620) starts, and is put down Jig is delivered to tightening mechanism (7) by belt two (628).
4th step, servo motor one (703) start, and driving shaft coupling one (704) rotates, ball screw (706) also with rotation, Rotary motion is switched to move along a straight line by ball screw (706), so as to drive movable plate four (705) and component mounted thereto to Specified travel position is moved to, servo motor one (703) stops, and cylinder one (710) work drives pneumatic-finger three (711) Designated position is gone downwards to, pneumatic-finger three (711) action clamps mandrel (1002), and cylinder one (710) work drives pneumatic hand Refer to three (711) and be up to designated position, the outer diameter of mandrel (1002) is made to be engaged with tightening the internal diameter of bar (718), servo motor one (703) start, movable plate four (705) and component mounted thereto is driven to be moved down into specified travel position so that mandrel (1002) in spindle nut (1001) position directly above and close to spindle nut (1001), servo motor two (714) starts, By universal joint (716) transmission, bar (718) rotation is tightened in drive, is tightened bar (718) band moving mandrel (1002) and is rotated, thus will Mandrel (1002) is screwed into spindle nut (1001), and servo motor two (714) stops after being screwed into certain depth position, pneumatic hand Refer to three (711) action to unclamp spindle nut (1001), the workpiece for assembling completion is next as lateral transfer line (601) is delivered to Station.
5th step, the workpiece completed by CCD camera (802) to assembling are taken pictures, and by image transmitting to image processor, image The image that processor shoots camera carries out comparison operation with pre-stored image, and then judges whether the workpiece quality that assembling is completed closes Lattice detect the workpiece of completion as lateral transfer line defeated (601) is sent to lateral transfer line end.
6th step, cylinder two (901) work push movable plate five (904) and component mounted thereto to be moved to assembling and complete Workpiece above, cylinder three (903) action, push pneumatic-finger four (902) go downwards to specified travel position, pneumatic-finger therewith The Workpiece clamping that four (902) action will assemble, cylinder three (903) are up to original state, and cylinder two (901) action will be mobile Plate five (904) and component mounted thereto are pushed into specified travel position, and cylinder three (903) goes downwards to designated position, pneumatic hand Refer to four (902) opening to unclamp workpiece in placement blanking belt conveyor line (907).
Empty jig is delivered on longitudinally fed line one (603) by the 7th step, lateral transfer line defeated (601), slider cylinder (606) Work, drives its slide unit and component mounted thereto to be moved to the initial end of transverse refluxing line (602), makes longitudinally fed line one (603) flat belt one (616) is docked with flat belt two (628) formation of transverse refluxing line (602), synchronous motor one (608) Start, flat belt one (616) is driven to be driven, the jig on flat belt one (616) is delivered to the flat skin of transverse refluxing line (602) On band two (628), synchronous motor two (620) starts, and empty jig is delivered to lateral transfer line end with transverse refluxing line (602) It holds and is transported on the flat belt one (616) of longitudinally fed line two (604), each mechanism so repeats.
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CN110640449A (en) * 2019-10-31 2020-01-03 宁波三星智能电气有限公司 Screw assembly equipment
CN111618577A (en) * 2020-06-04 2020-09-04 安徽机电职业技术学院 Automatic assembling equipment for fingertip gyroscope
CN112139534A (en) * 2019-06-26 2020-12-29 中集车辆(集团)股份有限公司 Floor assembling equipment and assembling method thereof
CN113681259A (en) * 2021-09-14 2021-11-23 东莞市猎声电子科技有限公司 Earphone box rotating shaft assembling equipment
CN115055950A (en) * 2022-06-09 2022-09-16 山东顺安达汽车科技股份有限公司 Brake hub assembling equipment for assembling environment-friendly axle production workshop
CN115847093A (en) * 2023-02-27 2023-03-28 南京同尔电子科技有限公司 Wiring board preassembling equipment
CN116967760A (en) * 2023-09-20 2023-10-31 成都超德创科技有限公司 Automatic assembly equipment that electromagnetic brake used
CN117532294A (en) * 2023-12-19 2024-02-09 西安升达汽车部件股份有限公司 Automatic assembly device for automobile shaft cores

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CN112139534A (en) * 2019-06-26 2020-12-29 中集车辆(集团)股份有限公司 Floor assembling equipment and assembling method thereof
CN112139534B (en) * 2019-06-26 2024-06-04 中集车辆(集团)股份有限公司 Floor assembly device and assembly method thereof
CN110640449A (en) * 2019-10-31 2020-01-03 宁波三星智能电气有限公司 Screw assembly equipment
CN111618577A (en) * 2020-06-04 2020-09-04 安徽机电职业技术学院 Automatic assembling equipment for fingertip gyroscope
CN111618577B (en) * 2020-06-04 2022-04-08 安徽机电职业技术学院 Automatic assembling equipment for fingertip gyroscope
CN113681259A (en) * 2021-09-14 2021-11-23 东莞市猎声电子科技有限公司 Earphone box rotating shaft assembling equipment
CN115055950B (en) * 2022-06-09 2024-02-09 山东顺安达汽车科技股份有限公司 Environment-friendly brake hub assembling equipment for assembly of axle production workshop
CN115055950A (en) * 2022-06-09 2022-09-16 山东顺安达汽车科技股份有限公司 Brake hub assembling equipment for assembling environment-friendly axle production workshop
CN115847093B (en) * 2023-02-27 2023-11-14 南京同尔电子科技有限公司 Wiring board pre-assembling equipment
CN115847093A (en) * 2023-02-27 2023-03-28 南京同尔电子科技有限公司 Wiring board preassembling equipment
CN116967760A (en) * 2023-09-20 2023-10-31 成都超德创科技有限公司 Automatic assembly equipment that electromagnetic brake used
CN117532294A (en) * 2023-12-19 2024-02-09 西安升达汽车部件股份有限公司 Automatic assembly device for automobile shaft cores
CN117532294B (en) * 2023-12-19 2024-05-31 西安升达汽车部件股份有限公司 Automatic assembly device for automobile shaft cores

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