CN108126996A - A kind of bar process equipment - Google Patents
A kind of bar process equipment Download PDFInfo
- Publication number
- CN108126996A CN108126996A CN201711402591.5A CN201711402591A CN108126996A CN 108126996 A CN108126996 A CN 108126996A CN 201711402591 A CN201711402591 A CN 201711402591A CN 108126996 A CN108126996 A CN 108126996A
- Authority
- CN
- China
- Prior art keywords
- process equipment
- milling cutter
- bar
- additionally provided
- bar process
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
- B21C35/023—Work treatment directly following extrusion, e.g. further deformation or surface treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
Abstract
The present invention proposes a kind of bar process equipment, including board, the first transmission shaft and two second driving shafts being arranged in parallel are additionally provided on the board, the both ends of first transmission shaft are movably arranged at respectively on two second driving shafts, the crawl section for capturing object to be processed is additionally provided on first transmission shaft and/or second driving shaft, fixed processing district is additionally provided on the board, and the processing district can autonomous closure.The bar process equipment of this structure, suitable for extrusion blank bar, and the range of work is φ 7mm~φ 20mm (blank diameter), 310mm~460mm (length), also, passing rate of processing >=98% of bar green compact；Bar section repairing type and fixed length can be completed disposably, and can realize and automatically deliver material, automatic processing, enter boat, high degree of automation automatically；Processing efficiency is not less than 3/minute, and can realize one man operation multiple devices；Automatic processing is realized in closing cover plate, can ensure career safety ＆ health and Environmental security.
Description
Technical field
The present invention relates to bar machinery field, more particularly to a kind of bar process equipment.
Background technology
The main forming method of hard alloy bar has isostatic pressing, compression molding and extrusion forming etc..Hydrostatic profile
Mainly for the production of larger-size product, product has many advantages, such as that compactness is good, internal density is uniform, but the surface of product
Quality and dimensional accuracy are poor.And compression molding and extrusion forming then apply in general to the bar of production high-volume small size, and
Surface quality, the dimensional accuracy of resulting product are all higher.
Extruding is the plasticity pug by powder and a certain amount of extrusion molding agent composition, through extrusion die cavity, certain
The lower mold (extrusion nozzle) by single lead screw ex truding briquetting machine aperture of pressure effect, the formation effigurate column of tool or band-like green body
Moulding process.Hard alloy extrusion forming is primarily adapted for use in production section configuration and size constancy and length is much larger than cross section ruler
Very little product.The characteristics of extrusion forming is that length is unrestricted in principle, and density is than more uniform, continuity of production process
By force, efficient, equipment is fairly simple.As long as an extruder more mold exchange, can produce a variety of section bars.
At present, the blank bar after profile extrusion is required to carry out fixed length on plain wheel cutting machine and end face repairing type adds
Work is had the following problems in production process：First, extruded rod generates about 5% tailing during long repairing type of partly reordering, wherein greatly
Residual waste disposal is made in part, and material value is extremely low, and only small part makees to return material processing, and the processing costs such as calcining, ball milling compared with
It is high；2nd, it when processing squeezes the rods with double spiral holes of production, cuts the particle that powder particles and grinding wheel peel off and easily enters in hole,
Cause plug-hole defect；3rd, manual operation and technology controlling and process entirely, first fixed length repairing type again, product quality is poor, is mainly manifested in length
Differ, end face is uneven, and Geometrical consistency is poor；4th, the blank bar after all extruding is required on plain wheel cutting machine
Artificial full manual operation, low production efficiency, dust and noise are big, strong influence worker occupational health and environmental protection.
In conclusion how to provide, a kind of stock utilization is high, plug-hole phenomenon is few, the degree of automation and production efficiency are high,
And smaller bar process equipment is endangered to operating personnel, the technical issues of into those skilled in the art's urgent need to resolve.
Invention content
The technical problem to be solved by the present invention is to：There is provided a kind of stock utilization is high, plug-hole phenomenon is few, the degree of automation and
Production efficiency is high and endangers smaller bar process equipment to operating personnel.
What the solution of the present invention was realized in：The present invention proposes a kind of bar process equipment, described including board
The first transmission shaft and two second driving shafts being arranged in parallel are additionally provided on board, the both ends difference of first transmission shaft is removable
It is set on two second driving shafts, is additionally provided on first transmission shaft and/or second driving shaft to be added for capturing dynamicly
The crawl section of work object is additionally provided with fixable processing district, and the processing district can autonomous closure on the board.The stick of this structure
Material process equipment, compared with the bar process equipment of existing structure, suitable for extrusion blank bar, and the range of work is φ 7mm
~φ 20mm (blank diameter), 310mm~460mm (length), also, 0.1mm is less than for end face gradient, notch is less than
0.15mm X0.15mm, length dimension deviation are not more than the bar of 0.2mm, passing rate of processing >=98% of green compact；Bar end
Face repairing type and fixed length can be completed disposably, and can realize and automatically deliver material, automatic processing, enter boat, the degree of automation automatically
It is high；Processing efficiency is not less than 3/minute, and can realize that a people can operate 2 or more equipment simultaneously；Tailing (powder after processing
Material) utilization rate >=98%；Simultaneously as realize automatic processing in closed processing district, can ensure career safety ＆ health and
Environmental security.In addition, when processing squeezes the rods with double spiral holes green compact of production, occur substantially without plug-hole phenomenon.
Another technical solution of the present invention is that on above-mentioned basis the both ends of first transmission shaft are sheathed on respectively
On two second driving shafts, the crawl section is set on first transmission shaft, and can add movement on the first transmission shaft.
Another technical solution of the present invention is that on above-mentioned basis the crawl section includes the first manipulator and second
Manipulator, and the first manipulator and the second manipulator are arranged side by side.
Another technical solution of the present invention is that on above-mentioned basis the bar process equipment further includes vacuum pump,
One or more suckers connected with the vacuum pump are additionally provided on the manipulator.
Another technical solution of the present invention is that on above-mentioned basis the processing district is set to board medium position,
Stepping electricity including the first milling cutter being oppositely arranged and the second milling cutter and as the first milling cutter and the second milling cutter power plant
Machine, the stepper motor are respectively placed on the sliding rail that can be moved forward and backward.
Another technical solution of the present invention is that on above-mentioned basis the stepper motor is respectively used for driving the first milling
Knife and the rotation of the second milling cutter realize that the first milling cutter and the second milling cutter in processing district are moved forward and backward and rotate processing, first milling
The material of knife and the second milling cutter is polycrystalline diamond.
Another technical solution of the present invention is that on above-mentioned basis the sliding rail is parallel to first transmission shaft and sets
It puts or is set perpendicular to first transmission shaft；It is additionally provided between first milling cutter and the second milling cutter to be added for placing
The V-shaped groove of work object, the V-shaped groove top are additionally provided with the pressing device for compressing object to be processed.
Another technical solution of the present invention is that on above-mentioned basis the lower part of the processing district is additionally provided at least one
Rewinding cylinder is additionally provided with sealing cover on the V-shaped groove, and the quantity of the pressing device is two, and is fixedly installed on respectively described
The both ends of sealing cover；The first telecontrol equipment for the sealing cover to be controlled horizontally and vertically to move is additionally provided on the sealing cover
With the second telecontrol equipment；Two suction openings for dust suction are additionally provided on the sealing cover.
Another technical solution of the present invention is that on above-mentioned basis the bar process equipment further includes adjacent treat
Processing district and machined area, first manipulator is processed for the bar in work area to be added to be captured to processing district, described
Second manipulator is used for the bar after processing district is processed and captures to machined area.This set-up mode passes through the first machinery of setting
Hand and the second manipulator can effectively improve the working efficiency of bar process equipment.
Another technical solution of the present invention is that on above-mentioned basis the bar process equipment further includes control zone,
The control zone is equipped with touch screen and/or multiple buttons；
The bar process equipment further includes multiple cabinet doors or drawer, and the cabinet door or drawer are set to the work area to be added
With machined area lower part, the rewinding cylinder is placed in the cabinet door.
Description of the drawings
The attached drawing for forming the part of the present invention is used to provide further understanding of the present invention, schematic reality of the invention
Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.
Fig. 1 is a kind of front view of bar process equipment of the present invention；
Fig. 2 is the vertical view of Fig. 1.
Reference numeral correspondence is：
1 first 2 first transmission shaft of manipulator, 3 second driving shaft
4 first milling cutter, 5 stepper motor, 6 control zone
7 second milling cutter, 8 board, 9 processing district
10 11 machined 12 cabinet doors of area of work area to be added
13 suction opening, 14 pressing device, 15 sealing cover
16 first telecontrol equipment, 17 rewinding cylinder, 18 second telecontrol equipment
19 stepper motors
Specific embodiment
The present invention will be described in detail below in conjunction with the accompanying drawings, and the description of this part is only exemplary and explanatory, should not
There is any restriction effect to protection scope of the present invention.In addition, description of the those skilled in the art according to this document, it can be right
Feature in this document in embodiment and in different embodiments carries out the corresponding combination.
The embodiment of the present invention is as follows, refers to Fig. 1 and bar process equipment shown in Fig. 2, specifically includes board 8, board 8
On be additionally provided with the first transmission shaft 2 and two second driving shafts 2 being arranged in parallel, the both ends of the first transmission shaft 2 are set to two
On two transmission shafts 2, and it can move back and forth on two second driving shafts 2, on the first transmission shaft 2 or on second driving shaft 2,
Or first on transmission shaft 2 and second driving shaft 2 simultaneously equipped with the crawl section for capturing bar to be processed, also set on board 8
There is moveable processing district 9, in addition, processing district 9 can autonomous closure.The bar process equipment of this structure, the stick with existing structure
Material process equipment is compared, and suitable for extrusion blank bar, and the range of work is φ 7mm~φ 20mm (blank diameter), and 310mm~
460mm (length), also, 0.1mm is less than for end face gradient, notch is less than 0.15mm X0.15mm, and length dimension deviation is not
Bar more than 0.2mm, passing rate of processing >=98% of green compact；Bar section repairing type and fixed length can be completed disposably, and
It can realize and automatically deliver material, automatic processing, enter boat, high degree of automation automatically；Processing efficiency is not less than 3/minute, and can
Realize that a people can operate 2 or more equipment simultaneously；Tailing (powder materials) utilization rate >=98% after processing；In close encapsulation lid
(15) automatic processing is realized in the processing district (9) after, can ensure career safety ＆ health and Environmental security.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Fig. 2, the both ends of the first transmission shaft 2 point
Mounting hole is not offered, and passes through two mounting holes and is sheathed on second driving shaft 2, and crawl section is preferably disposed on the first transmission shaft
On 2, and it can be moved left and right on the first transmission shaft 2.It should be noted that in other embodiments, the quantity of the first transmission shaft 2
It can also be two, two first transmission shafts 2 are arranged in parallel, and can set a crawl section on two transmission shafts respectively.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 1 and 2, crawl section specifically includes
First manipulator 1 and the second manipulator (not shown), the first manipulator 1 and the second manipulator are arranged side by side, i.e., set respectively
It is placed in the left and right sides of the first transmission shaft 2.First manipulator 1 is used to bar to be processed be captured from work area 10 to be added to processing district
9 are processed, and the second manipulator is then used to the bar of completion of processing be captured from processing district 9 to machined area 11.
On the basis of above-described embodiment, in another embodiment of the present invention, bar process equipment further includes vacuum pump, machinery
It is equipped with one or more suckers on hand, vacuum pump is connected by pipeline with sucker, after vacuum pump startup, passes through the suction on sucker
To capture object.For the concrete structure of vacuum rods and sucker, existing and its improved technology is can refer to, details are not described herein.
On the basis of above-described embodiment, in another embodiment of the present invention, processing district 9 is set to 8 medium position of board, packet
Include the first milling cutter 4 being oppositely arranged and the second milling cutter 7 and the stepping electricity as 7 power plant of the first milling cutter 4 and the second milling cutter
Machine 5,19, stepper motor 5,19 are respectively placed on the sliding rail that can be moved forward and backward, and the moving direction and speed of stepper motor 5,19
It can be controlled as needed.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 1 and 2,5,19 points of stepper motor
The first milling cutter 4 and the second milling cutter 7 is not driven to rotate, realizes that the first milling cutter 4 and the second milling cutter 7 are moved forward and backward and revolve in processing district
Turn processing.More specifically, 4 and second milling cutter 7 of the first milling cutter as shown in Figure 2, the first milling cutter 4 are set to left side respectively,
Second milling cutter 7 is set to right side, and the first milling cutter 4 and the second milling cutter 7 are oppositely arranged, and when processing bar, bar is placed in first
Between 4 and second milling cutter 7 of milling cutter, and processing is carried out at the same time from the both ends of bar, one end point of the first milling cutter 4 and the second milling cutter 7
Not She You stepper motor 5 and stepper motor 19, stepper motor 5 and stepper motor 19 are respectively used for driving the first milling cutter 4 and second
Milling cutter 7 works.In addition, the material of the first milling cutter 4 and the second milling cutter 7 is polycrystalline diamond.
On the basis of above-described embodiment, in another embodiment of the present invention, the sliding rail of controlled movement (is not shown in figure
Go out), in one embodiment, it is preferably parallel to the first transmission shaft 2 and sets, preferably stepper motor is driven in a manner of leading screw.Certainly,
It can also be any possible set-up mode and the kind of drive, be not limited thereto.In addition, bar to be processed is placed for convenience,
The V-shaped groove for placing object to be processed is additionally provided between first milling cutter 4 and the second milling cutter 7, bar to be processed is placed in V-shaped groove,
Meanwhile V-shaped groove top is additionally provided with the pressing device 14 for compressing bar to be processed, pressing device 14 is set on V-shaped groove
On sealing cover 15, the quantity of pressing device 14 is preferably two, is respectively arranged at the both ends of sealing cover 15, and concrete structure can refer to
Existing and its improved technology, details are not described herein.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 1 and 2, the lower part of processing district 9
At least one rewinding cylinder 17 is additionally provided with, rewinding cylinder 17 is used to contain the waste material after bar processing, in addition, as previously mentioned, on V-shaped groove
Sealing cover 15 is additionally provided with, sealing cover 15 makes processing be carried out in the environment of closing for processing district 9 to be closed.Finally, to protect
Processing environment is demonstrate,proved, the exhaust fan 13 for dust suction is additionally provided on protective cover 15, more specifically, the quantity of exhaust fan 13 is preferably
Two, it is respectively arranged at the both ends of the sealing cover 15.In addition, move for convenience of sealing cover 15, the is additionally provided on sealing cover 15
One telecontrol equipment 16 and the second telecontrol equipment 18, the first telecontrol equipment 16 is for controlling sealing cover 15 to move horizontally, the second movement
Device 18 is then used to that sealing cover 15 to be controlled to vertically move.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 1 and 2, bar process equipment is also
Including the work area to be added 10 being disposed adjacent and machined area 11, as previously mentioned, the first manipulator 1 is used for the stick work area 10 to be added
Material is captured to processing district 9 and is processed, and the second manipulator is used for the bar after processing district 9 is processed and captures to machined area 11.
In the course of work, the first manipulator 1 and the second manipulator are simultaneously operable.This set-up mode, by setting 1 He of the first manipulator
Second manipulator can effectively improve the working efficiency of bar process equipment.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Fig. 2, bar process equipment further includes
For the control zone 6 of control device, in one embodiment, control zone 6 is equipped with touch screen, by touch screen, can set a variety of
Running parameter.In another embodiment, control zone 6 can set multiple buttons, and equipment is operated and controlled by button.
In another embodiment, touch screen and button can be set.In addition, as shown in Figure 1, produced by for convenience of placing in process
Clout, multiple cabinet doors 12 can be also set simultaneously on bar process equipment, cabinet door 12 is set to work area 10 to be added and machined area
11 lower parts, rewinding cylinder are set in cabinet door, and quantity is preferably two.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of bar process equipment, which is characterized in that including board (8), the first transmission shaft is additionally provided on the board (8)
(2) and two second driving shafts (3) being arranged in parallel, the both ends of first transmission shaft (2) are movably arranged at two respectively
On root second driving shaft (3), it is additionally provided with to capture object to be processed on first transmission shaft (2) and/or second driving shaft (3)
Crawl section, be additionally provided with processing district (9), and the processing district (9) can autonomous closure on the board.
2. bar process equipment according to claim 1, which is characterized in that the both ends difference of first transmission shaft (2)
It is sheathed on two second driving shafts (3), the crawl section is set on first transmission shaft (2), and can be in the first transmission
Add movement on axis (2).
3. bar process equipment according to claim 2, which is characterized in that the crawl section includes the first manipulator (1)
With the second manipulator, and the first manipulator (1) and the second manipulator are arranged side by side.
4. bar process equipment according to claim 3, which is characterized in that the bar process equipment further includes vacuum
It pumps, one or more suckers connected with the vacuum pump is additionally provided on the manipulator.
5. bar process equipment according to claim 4, which is characterized in that the processing district (9) is set in board (8)
Portion position, including the first milling cutter (4) being oppositely arranged and the second milling cutter (7) and as the first milling cutter (4) and the second milling cutter
(7) stepper motor (5) (19) of power plant, the stepper motor (5) (19) are respectively placed on the sliding rail that can be moved forward and backward.
6. bar process equipment according to claim 5, which is characterized in that the stepper motor (5) (19) is respectively used to
The first milling cutter (4) and the second milling cutter (7) is driven to rotate, realizes that the first milling cutter (4) and the second milling cutter (7) are moved forward and backward in processing district
It is processed with rotation, the material of first milling cutter (4) and the second milling cutter (7) is polycrystalline diamond.
7. bar process equipment according to claim 6, which is characterized in that the sliding rail of the controlled back-and-forth motion is parallel to
First transmission shaft (2) setting is set perpendicular to first transmission shaft (2)；
The V-shaped groove for placing object to be processed is additionally provided between first milling cutter (4) and the second milling cutter (7), on the V-shaped groove
Portion is additionally provided with the pressing device for compressing object to be processed..
8. bar process equipment according to claim 7, which is characterized in that the lower part of the processing district (9) be additionally provided with to
Lack a rewinding cylinder (17), be additionally provided with moveable sealing cover (15) on the V-shaped groove, the quantity of the pressing device (14) is
Two, and it is fixedly installed on the both ends of the sealing cover (15) respectively；
The first telecontrol equipment for the sealing cover (15) to be controlled horizontally and vertically to move is additionally provided on the sealing cover (15)
(16) and the second telecontrol equipment (18)；
The suction opening (13) for dust suction is additionally provided on the sealing cover (15).
9. bar process equipment according to claim 8, which is characterized in that the bar process equipment further includes adjacent
Work area (10) to be added and machined area (11), first manipulator (1) is for capturing the bar of work area to be added (10) to adding
Work area (9) is processed, and second manipulator is used for the bar after processing district (9) are processed and captures to machined area (11).
10. bar process equipment according to claim 9, the bar process equipment further includes control zone (6), the control
Area (6) processed is equipped with touch screen and/or multiple buttons；
The bar process equipment further includes multiple cabinet doors (12), and the cabinet door (12) is set to the work area to be added (10) and
Processing district (11) lower part, the rewinding cylinder (17) are placed in the cabinet door (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711402591.5A CN108126996A (en) | 2017-12-22 | 2017-12-22 | A kind of bar process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711402591.5A CN108126996A (en) | 2017-12-22 | 2017-12-22 | A kind of bar process equipment |
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| Publication Number | Publication Date |
|---|---|
| CN108126996A true CN108126996A (en) | 2018-06-08 |
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ID=62391514
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|---|---|---|---|
| CN201711402591.5A Pending CN108126996A (en) | 2017-12-22 | 2017-12-22 | A kind of bar process equipment |
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Inventor after: Li Kexi Inventor after: Zeng Huiqin Inventor after: Quan Zaihong Inventor after: Xiao Lei Inventor before: Li Kexi Inventor before: Xiao Huiqin Inventor before: Quan Zaihong Inventor before: Xiao Lei |
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Application publication date: 20180608 |