CN108126698A - A kind of selective cleaning three-way catalyst and preparation method thereof - Google Patents
A kind of selective cleaning three-way catalyst and preparation method thereof Download PDFInfo
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- CN108126698A CN108126698A CN201810010016.9A CN201810010016A CN108126698A CN 108126698 A CN108126698 A CN 108126698A CN 201810010016 A CN201810010016 A CN 201810010016A CN 108126698 A CN108126698 A CN 108126698A
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9445—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
- B01D53/945—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC] characterised by a specific catalyst
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- B01D2255/1023—Palladium
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2255/2063—Lanthanum
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- B01D2255/2092—Aluminium
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Abstract
The present invention relates to a kind of selective cleaning three-way catalysts and preparation method thereof, three-way catalyst includes honeycomb support, one end of honeycomb support is inlet end, the other end is outlet side, inlet end is provided with the first Pd coatings and the first Rh coatings from bottom to up, outlet side is provided with the 2nd Pd coatings and the 2nd Rh coatings from bottom to up, and the first Pd coatings include the La of load Pd2O3‑Al2O3With the first zirconia composite oxide, the first Rh coatings include the second zirconia composite oxide and La of load Rh2O3‑Al2O3, La of the 2nd Pd coatings including loading Pd2O3‑Al2O3, the first zirconia composite oxide or third zirconia composite oxide, the 2nd Rh coatings are load the second zirconia composite oxide of Rh or the 4th zirconia composite oxide, La2O3‑Al2O3.Preparation method of the present invention is simple to operation, and the three-way catalyst prepared still has very high carbon monoxide conversion capability after weathering.
Description
Technical field
The present invention relates to a kind of selective cleaning three-way catalysts and preparation method thereof, belong to catalyst preparation technology neck
Domain.
Background technology
The major pollutants of vehicle exhaust are carbon monoxide (CO), hydrocarbon (HC) and oxynitrides (NOx).With
The increase year by year of car ownership, motor vehicle exhaust emission has become the main source of air pollution.Mounted on tail-gas from gasoline automobiles
Three-way catalyst in after-treatment system can be by carbon monoxide, oxidizing hydrocarbon into carbon dioxide (CO2) and water
(H2O), oxynitrides and is made to be reduced to nitrogen (N2) simultaneously, so as to fulfill in tail gas three kinds of major pollutants synchronize it is net
Change.The three-way catalyst is usually made of two parts:Cellular ceramics or metallic carrier and the catalysis being attached on carrier
Agent coating.Catalyst coat is usually by the inorganic oxide material with large specific surface area (such as γ-Al2O3 and containing CeO2
Cerium zirconium sosoloid etc.) and to be supported on the noble metal active component of oxide surface (be often Pt (platinum), in Pd (palladium), Rh (rhodium)
It is one or more of) composition.
With the continuous of emission regulation plus sternly, China will come into effect " six a of state " discharge standard in the year two thousand twenty.With before compared with
It is compared for known NEDC test loops, the WLTC test loop transient conditions that " six a of state " is used are more, and F-Zero exists
More than 130km/h, and the high-speed working condition duration is longer so that and the purification of CO is extremely difficult.Traditional three-way catalyst
Anti- fluctuation of operating conditions ability is weaker, cannot effectively meet " six a of state " more harsh CO emission requests, therefore carry out highly selective
The research of the three-way catalyst of CO is purified for solving " six a of state " stage automobile aftertreatment products upgrade problem with particularly significant
Meaning.
Invention content
The purpose of the present invention is to solve the anti-fluctuation of operating conditions ability of three-way catalyst in the prior art is weaker, CO conversion ratios
The problem of being not high enough to provides a kind of selective cleaning three-way catalyst and preparation method thereof, the three-element catalytic being prepared
Agent has preferable CO catalytic activity.
The present invention adopts the following technical scheme that:A kind of selective cleaning three-way catalyst, including honeycomb support (1), institute
The one end for stating honeycomb support (1) is inlet end, and the other end of honeycomb support is outlet side, and the inlet end is set from bottom to up
The first Pd coatings (2) and the first Rh coatings (3) are equipped with, the outlet side is provided with the 2nd Pd coatings (4) and second from bottom to up
Rh coatings (5), the first Pd coatings include the La of load Pd2O3-Al2O3With the first zirconia composite oxide, described first
Rh coatings include the second zirconia composite oxide and La of load Rh2O3-Al2O3, the 2nd Pd coatings are including loading Pd's
La2O3-Al2O3, the first zirconia composite oxide or third zirconia composite oxide, the 2nd Rh coatings include load
The second zirconia composite oxide of Rh or the 4th zirconia composite oxide, the La for loading Rh2O3-Al2O3, the first Pd
The load capacity of Pd is 5~350g/ft in coating3, the load capacity of Pd is 5~350g/ft in the 2nd Pd coatings3, described first
The load capacity of Rh is 0.1~50g/ft in Rh coatings3, the load capacity of Rh is 0.1~50g/ft in the 2nd Rh coatings3。
Further, La in the first Pd coatings, the first Rh coatings, the 2nd Pd coatings and the 2nd Rh coatings2O3-Al2O3
Mass ratio with zirconia composite oxide is 1:6~6:1.
Further, the component of first zirconia composite oxide is by weight percentage:40~60wt%'s
CeO2, 25~55wt% ZrO2With the La of 5~15wt%2O3、Y2O3、Pr6O11、Nd2O3One or more of.
Further, the component of second zirconia composite oxide is by weight percentage:65~95wt%'s
ZrO2With the CeO of 5~35wt%2、La2O3、Y2O3、Pr6O11、Nd2O3One or more of.
Further, the component of the third zirconia composite oxide is by weight percentage:60~90wt%'s
CeO2, 5~35wt% ZrO2With the La of 5~15wt%2O3、Y2O3、Pr6O11、Nd2O3One or more of.
Further, the component of the 4th zirconia composite oxide is by weight percentage:20~40wt%'s
CeO2, 45~75wt% ZrO2With the La of 5~15wt%2O3、Y2O3、Pr6O11、Nd2O3One or more of.
Further, the La2O3-Al2O3Component be by weight percentage:The La of 1~8wt%2O3With 92~
The Al of 99wt%2O3。
Further, the coated weight of the first Pd coatings and the 2nd Pd coatings is 60~200g/L.
Further, the coated weight of the first Rh coatings and the 2nd Rh coatings is 50~180g/L.
The preparation method of selective cleaning three-way catalyst, includes the following steps:
The coating of (1) the first Pd coatings:Honeycomb support is taken, is 5~350g/ by the load capacity of Pd in the first Pd coatings
ft3The quality of Pd needed for calculating, the second zirconium oxide composite oxygen as needed for the coated weight of the first Pd coatings for 60~200g/L calculating
Compound and La2O3-Al2O3Quality, successively by Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide and go
Ionized water mixes, and coating slurry is configured to after ball milling;Slurries are coated on the inlet end of carrier, by the catalyst after coating
At a temperature of 80~150 DEG C drying 0.2~for 24 hours;
The coating of (2) the 2nd Pd coatings:It is 5~350g/ft by the load capacity of Pd in the 2nd Pd coatings3Pd needed for calculating
Quality, La2O3-Al2O3, the first zirconia composite oxide as needed for the coated weight of the 2nd Pd coatings for 60~200g/L calculating
Or the quality of third zirconia composite oxide, by Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide or
Third zirconia composite oxide and deionized water mixing, are configured to coating slurry after ball milling;Slurries are coated to carrier
On outlet side, the catalyst after coating dried at a temperature of 80~150 DEG C to 0.2~for 24 hours;Then the catalyst of drying is existed
350~650 DEG C of 1~5h of roasting temperature;
The coating of (3) the first Rh coatings:It is 0.1~50g/ft by the load capacity of Rh in the first Rh coatings3Rh needed for calculating
Quality, as the first Rh coatings coated weight for 50~180g/L calculate needed for the second zirconia composite oxide and La2O3-
Al2O3Quality, by Rh precious metal solutions, the second zirconia composite oxide, La2O3-Al2O3It mixes, and passes through with deionized water
Coating slurry is configured to after ball milling;Slurries are coated on the first Pd coatings of catalyst inlet end, by the catalyst after coating
At a temperature of 80~150 DEG C drying 0.2~for 24 hours;
The coating of (4) the 2nd Rh coatings:The Rh as needed for the load capacity of Rh in the 2nd Rh coatings for 0.1~50g/ft3 calculating
Quality, as the 2nd Rh coatings coated weight for 50~180g/L calculate needed for the second zirconia composite oxide or the 4th oxidation
Zirconium mixed oxide, La2O3-Al2O3Quality, by Rh precious metal solutions, the second zirconia composite oxide or the 4th zirconium oxide
Composite oxides, La2O3-Al2O3It is mixed with deionized water, and coating slurry is configured to after ball milling;Slurries are coated to catalysis
On 2nd Pd coatings of agent outlet side, the catalyst after coating dried at a temperature of 80~150 DEG C to 0.2~for 24 hours, then it will dry
Dry catalyst is in 350~650 DEG C of 1~5h of roasting temperature.
Preparation method of the present invention is simple, and step is easily operated, using the different zirconia composite oxide of oxygen storage capacity into
Row optimum organization effectively improves the oxygen storage capacity of catalyst, and the three-way catalyst being prepared still has very high after weathering
CO conversion capabilities.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Reference numeral:Honeycomb support 1, the first Pd coatings 2, the first Rh coatings 3, the 2nd Pd coatings 4, the 2nd Rh coatings 5.
Specific embodiment
Comparative example 1:
A kind of three-way catalyst, including cellular structure ceramic carrier, specification is Ф 118.4mm × 152.4mm, and hole density is
600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support by gas into outgoing direction one end be inlet end, separately
One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the first Pd coatings of attachment are (including load Pd's on inlet end
La2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the mass ratio of the first zirconia composite oxide
It is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;Adhere to the 2nd Pd coatings on outlet side (including load Pd's
La2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the mass ratio of the first zirconia composite oxide
It is 1:1) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd coatings of inlet end and the 2nd Pd of outlet side are applied
Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on layer respectively2O3-Al2O3, wherein the second oxygen
Change zirconium mixed oxide and La2O3-Al2O3Mass ratio be 1:1), coated weight is 120g/L, and the content of Rh is 4g/ft3。
The preparation method of three-way catalyst, using following processing step:
The coating procedure of (1) the first Pd coatings:By the palladium nitrate solution containing 58.86g precious metals pds, 1000g La2O3-
Al2O3, the first zirconia composite oxides of 1000g and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
The coating slurry is coated on the inlet end of cellular structure ceramic carrier by coated weight for 120g/L;Wherein, the first zirconium oxide is compound
The component of oxide is CeO250wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3-Al2O3In contain
The La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (2) the 2nd Pd coatings:By the palladium nitrate solution containing 5.89g precious metals pds, 1000g La2O3-
Al2O3, the first zirconia composite oxides of 1000g and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
The coating slurry is coated to outlet side by coated weight for 120g/L;Catalyst after coating is dried into 5h at a temperature of 120 DEG C, so
Afterwards by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the component of the first zirconia composite oxide is CeO2
50wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3-Al2O3In have the La of 5wt%2O3With 95wt%'s
Al2O3。
(3) coating procedure of inlet end and outlet side Rh coatings:By the rhodium nitrate solution containing 2.35g noble metals Rh,
The second zirconia composite oxides of 1000g, 1000g La2O3-Al2O3It is mixed with appropriate amount of deionized water, coating is obtained after ball milling
Then the coating slurry is coated to the air inlet for the cellular structure ceramic carrier for being coated with Pd coatings by slurries by coated weight for 120g/L
On end, then coating slurry is coated on outlet side for 120g/L by coated weight;By the catalyst after coating in 120 DEG C of temperature
Lower drying 5h, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, the group of the second zirconia composite oxide
Part is CeO210wt%, ZrO285wt%, La2O35wt%, La2O3-Al2O3Component be 5wt% La2O3With 95wt%'s
Al2O3.Comparative example 2:
A kind of three-way catalyst, including cellular structure ceramic carrier, specification is Ф 118.4mm × 152.4mm, and hole density is
600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support by gas into outgoing direction one end be inlet end, separately
One end is outlet side, and the length ratio of inlet end and outlet side is 1:1, the first Pd coatings of attachment are (including load Pd's on inlet end
La2O3-Al2O3With third zirconia composite oxide, wherein La2O3-Al2O3With the mass ratio of third zirconia composite oxide
It is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;Adhere to the 2nd Pd coatings on outlet side (including load Pd's
La2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the mass ratio of the first zirconia composite oxide
It is 1:1) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd coatings of inlet end and the 2nd Pd of outlet side are applied
Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on layer respectively2O3-Al2O3, wherein the second oxygen
Change zirconium mixed oxide and La2O3-Al2O3Mass ratio be 1:1), coated weight is 120g/L, and the content of Rh is 4g/ft3。
The preparation of 2 catalyst exemplar of comparative example:Each parameter, composition and preparation process are identical with comparative example 1, in addition to inlet end
The first Pd coatings in the first zirconia composite oxide become third zirconia composite oxide, form and be
CeO270wt%, ZrO220wt%, La2O35wt%, Pr6O115wt%.
Embodiment 1:
A kind of selective cleaning three-way catalyst, including cellular structure ceramic carrier 1, specification for Ф 118.4mm ×
152.4mm, hole density 600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support 1 presses gas disengaging side
It is inlet end to one end, the other end is outlet side, and the length ratio of inlet end and outlet side is 1:1, is attached on inlet end
The one Pd coatings (La including loading Pd2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the first oxidation
The mass ratio of zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;It is attached on outlet side
The 2nd Pd coatings (La including loading Pd2O3-Al2O3With third zirconia composite oxide, wherein La2O3-Al2O3With third oxygen
The mass ratio for changing zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd of inlet end
The first Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on coating2O3-Al2O3, wherein second
Zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1) content of, coated weight 120g/L, Rh are 4g/ft3;Go out
The 2nd Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on the 2nd Pd coatings at gas end2O3-
Al2O3, wherein the second zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1), coated weight 120g/L, Rh's contains
It measures as 4g/ft3。
The preparation method of the selective cleaning three-way catalyst, using following processing step:
(1) the first Pd coating application procedures:By the palladium nitrate solution containing 58.86g precious metals pds, 1000g La2O3-
Al2O3, the first zirconia composite oxides of 1000g and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
Coating slurry is coated on the inlet end of cellular structure ceramic carrier by coated weight for 120g/L.Wherein, the first zirconium oxide composite oxygen
The component of compound is CeO250wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3Stable aluminium oxide
Component is the La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (2) the 2nd Pd coatings:By the palladium nitrate solution containing 5.89g precious metals pds, 1000g La2O3-
Al2O3, 1000g thirds zirconia composite oxide and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
The coating slurry is coated to the outlet side of cellular structure ceramic carrier for 120g/L by coated weight;By the catalyst after coating 120
5h is dried at a temperature of DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, third oxidation zirconium composite oxide
The component of object is CeO270wt%, ZrO220wt%, La2O35wt%, Pr6O115wt%, La2O3-Al2O3Component be
The La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (3) the first Rh coatings:Rhodium nitrate solution containing 2.35g noble metals Rh, 1000g second are aoxidized
Zirconium mixed oxide, 1000g La2O3-Al2O3It is mixed with appropriate amount of deionized water, coating slurry is obtained after ball milling, then by painting
The coating slurry is coated to for 120g/L on the inlet end for the cellular structure ceramic carrier for being coated with the first Pd coatings by the amount of covering.Its
In, the component of the second zirconia composite oxide is CeO210wt%, ZrO285wt%, La2O35wt%, La2O3-Al2O3's
Component is the La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (4) the 2nd Rh coatings:Rhodium nitrate solution containing 2.35g noble metals Rh, 1000g second are aoxidized
Zirconium mixed oxide, 1000g La2O3-Al2O3It is mixed with appropriate amount of deionized water, coating slurry is obtained after ball milling, then by painting
The coating slurry is coated to for 120g/L on the outlet side for the cellular structure ceramic carrier for being coated with the 2nd Pd coatings by the amount of covering;It will apply
Catalyst after covering dries 5h at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein,
The component of zirconium dioxide composite oxides is CeO210wt%, ZrO285wt%, La2O35wt%, La2O3Stable aluminium oxide
Component be 5wt% La2O3With the Al of 95wt%2O3。
Embodiment 2:
A kind of selective cleaning three-way catalyst, including cellular structure ceramic carrier 1, specification for Ф 118.4mm ×
152.4mm, hole density 600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support 1 presses gas disengaging side
It is inlet end to one end, the other end is outlet side, and the length ratio of inlet end and outlet side is 1:1, is attached on inlet end
The one Pd coatings (La including loading Pd2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the first oxidation
The mass ratio of zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;It is attached on outlet side
The 2nd Pd coatings (La including loading Pd2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the first oxygen
The mass ratio for changing zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd of inlet end
The first Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on coating2O3-Al2O3, wherein second
Zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1) content of, coated weight 120g/L, Rh are 4g/ft3;Go out
The 2nd Rh coatings (the 4th zirconia composite oxide and La including loading Rh are attached on the 2nd Pd coatings at gas end2O3-
Al2O3, wherein the 4th zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1), coated weight 120g/L, Rh's contains
It measures as 4g/ft3。
The preparation of 2 catalyst exemplar of embodiment:Each parameter, composition and preparation process are same as Example 1, in addition to outlet side
The first Pd coatings in third zirconia composite oxide become the first zirconia composite oxide, form as CeO2
50wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%;The second zirconia composite oxide in 2nd Rh coatings
Become the 4th zirconia composite oxide, form CeO230wt%, ZrO260wt%, La2O35wt%, Pr6O115wt%.
Embodiment 3:
A kind of selective cleaning three-way catalyst, including cellular structure ceramic carrier 1, specification for Ф 118.4mm ×
152.4mm, hole density 600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support 1 presses gas disengaging side
It is inlet end to one end, the other end is outlet side, and the length ratio of inlet end and outlet side is 1:1, is attached on inlet end
The one Pd coatings (La including loading Pd2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the first oxidation
The mass ratio of zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;It is attached on outlet side
The 2nd Pd coatings (La including loading Pd2O3-Al2O3With third zirconia composite oxide, wherein La2O3-Al2O3With third oxygen
The mass ratio for changing zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd of inlet end
The first Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on coating2O3-Al2O3, wherein second
Zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1) content of, coated weight 120g/L, Rh are 4g/ft3;Go out
The 2nd Rh coatings (the 4th zirconia composite oxide and La including loading Rh are attached on the 2nd Pd coatings at gas end2O3-
Al2O3, wherein the 4th zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1), coated weight 120g/L, Rh's contains
It measures as 4g/ft3。
The preparation of 3 catalyst exemplar of embodiment:Each parameter, composition and preparation process are same as Example 2, in addition to outlet side
The first Pd coatings in the first zirconia composite oxide become third zirconia composite oxide, form and be
CeO270wt%, ZrO220wt%, La2O35wt%, Pr6O115wt%.
Embodiment 4:
A kind of selective cleaning three-way catalyst, including cellular structure ceramic carrier 1, specification for Ф 118.4mm ×
152.4mm, hole density 600cpsi, duct wall thickness are 4.3mil, volume 1.678L;Honeycomb support 1 presses gas disengaging side
It is inlet end to one end, the other end is outlet side, and the length ratio of inlet end and outlet side is 1:1, is attached on inlet end
The one Pd coatings (La including loading Pd2O3-Al2O3With the first zirconia composite oxide, wherein La2O3-Al2O3With the first oxidation
The mass ratio of zirconium mixed oxide is 1:1) content of, coated weight 120g/L, Pd are 100g/ft3;It is attached on outlet side
The 2nd Pd coatings (La including loading Pd2O3-Al2O3With third zirconia composite oxide, wherein La2O3-Al2O3With third oxygen
The mass ratio for changing zirconium mixed oxide is 1:4) content of, coated weight 120g/L, Pd are 10g/ft3;First Pd of inlet end
The first Rh coatings (the second zirconia composite oxide and La including loading Rh are attached on coating2O3-Al2O3, wherein second
Zirconia composite oxide and La2O3-Al2O3Mass ratio be 1:1) content of, coated weight 120g/L, Rh are 4g/ft3;Go out
The 2nd Rh coatings (the 4th zirconia composite oxide and La including loading Rh are attached on the 2nd Pd coatings at gas end2O3-
Al2O3, wherein the 4th zirconia composite oxide and La2O3-Al2O3Mass ratio be 4:1), coated weight 120g/L, Rh's contains
It measures as 4g/ft3。
The preparation of 4 catalyst exemplar of embodiment uses following processing step:
(1) the first Pd coating application procedures:By the palladium nitrate solution containing 58.86g precious metals pds, 1000g La2O3-
Al2O3, the first zirconia composite oxides of 1000g and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
Coating slurry is coated on the inlet end of cellular structure ceramic carrier by coated weight for 120g/L.Wherein, the first zirconium oxide composite oxygen
The component of compound is CeO250wt%, ZrO240wt%, La2O35wt%, Pr6O115wt%, La2O3Stable aluminium oxide
Component is the La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (2) the 2nd Pd coatings:By the palladium nitrate solution containing 14.71g precious metals pds, 1000g La2O3-
Al2O3, 4000g thirds zirconia composite oxide and appropriate amount of deionized water mixing, coating slurry is obtained after ball milling, is then pressed
The coating slurry is coated to the outlet side of cellular structure ceramic carrier for 120g/L by coated weight;By the catalyst after coating 120
5h is dried at a temperature of DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein, third oxidation zirconium composite oxide
The component of object is CeO270wt%, ZrO220wt%, La2O35wt%, Pr6O115wt%, La2O3-Al2O3Component be
The La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (3) the first Rh coatings:Rhodium nitrate solution containing 2.35g noble metals Rh, 1000g second are aoxidized
Zirconium mixed oxide, 1000g La2O3-Al2O3It is mixed with appropriate amount of deionized water, coating slurry is obtained after ball milling, then by painting
The coating slurry is coated to for 120g/L on the inlet end for the cellular structure ceramic carrier for being coated with the first Pd coatings by the amount of covering.Its
In, the component of the second zirconia composite oxide is CeO210wt%, ZrO285wt%, La2O35wt%, La2O3-Al2O3's
Component is the La of 5wt%2O3With the Al of 95wt%2O3。
The coating procedure of (4) the 2nd Rh coatings:Rhodium nitrate solution containing 5.86g noble metals Rh, 4000g the 4th are aoxidized
Zirconium mixed oxide, 1000g La2O3-Al2O3It is mixed with appropriate amount of deionized water, coating slurry is obtained after ball milling, then by painting
The coating slurry is coated to for 120g/L on the outlet side for the cellular structure ceramic carrier for being coated with the 2nd Pd coatings by the amount of covering;It will apply
Catalyst after covering dries 5h at a temperature of 120 DEG C, then by the catalyst of drying in 500 DEG C of roasting temperature 3h.Wherein,
The component of four zirconia composite oxides is CeO230wt%, ZrO260wt%, La2O35wt%, Pr6O115wt%, La2O3
The component of stable aluminium oxide is the La of 5wt%2O3With the Al of 95wt%2O3。
By 1~embodiment of embodiment 4,1 and 2 obtained catalyst sample of comparative example in 1050 DEG C of high temperature Muffle furnace
With condition aging 20h, clarifier is then encapsulated into, is recycled by WLTC and carries out vehicle emission test, tests the engine row of vehicle
It measures as 1.6L, the results are shown in Table 1 for emission test.
Table 1
Low speed | Middling speed | At a high speed | Ultrahigh speed | |
CO(g) | CO(g) | CO(g) | CO(g) | |
Comparative example 1 | 7.17 | 3.45 | 2.45 | 5.13 |
Comparative example 2 | 7.51 | 3.03 | 2.09 | 4.52 |
Embodiment 1 | 6.76 | 2.95 | 1.98 | 4.15 |
Embodiment 2 | 6.80 | 3.04 | 2.06 | 4.22 |
Embodiment 3 | 6.58 | 2.71 | 1.81 | 3.59 |
Embodiment 4 | 6.33 | 2.30 | 1.62 | 3.04 |
As shown in table 1, catalyst vehicle emission test the result shows that, compared with comparative example, 1~4 institute of the embodiment of the present invention
The three-way catalyst of preparation has excellent CO detergent powers in each transient condition especially ultrahigh speed operating mode.
Claims (10)
1. a kind of selective cleaning three-way catalyst, it is characterised in that:Including honeycomb support(1), the honeycomb support(1)
One end for inlet end, the other end of honeycomb support is outlet side, and the inlet end is provided with the first Pd coatings from bottom to up
(2)With the first Rh coatings(3), the outlet side is provided with the 2nd Pd coatings from bottom to up(4)With the 2nd Rh coatings(5), it is described
First Pd coatings include the La of load Pd2O3-Al2O3With the first zirconia composite oxide, the first Rh coatings include load
The second zirconia composite oxide and La of Rh2O3-Al2O3, La of the 2nd Pd coatings including loading Pd2O3-Al2O3, first
Zirconia composite oxide or third zirconia composite oxide, the second zirconium oxide that the 2nd Rh coatings include load Rh are answered
It closes oxide or loads the 4th zirconia composite oxide, the La of Rh2O3-Al2O3, the load capacity of Pd in the first Pd coatings
For 5 ~ 350g/ft3, the load capacity of Pd is 5 ~ 350g/ft in the 2nd Pd coatings3, the load capacity of Rh in the first Rh coatings
For 0.1 ~ 50g/ft3, the load capacity of Rh is 0.1 ~ 50g/ft in the 2nd Rh coatings3。
2. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The first Pd coatings(2), first
Rh coatings(3), the 2nd Pd coatings(4)With the 2nd Rh coatings(5)Middle La2O3-Al2O3With the mass ratio of zirconia composite oxide
It is 1:6~6:1.
3. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The first oxidation zirconium composite oxide
The component of object is by weight percentage:The CeO of 40 ~ 60wt%2, 25 ~ 55wt% ZrO2With the La of 5 ~ 15wt%2O3、Y2O3、
Pr6O11、Nd2O3One or more of.
4. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The second oxidation zirconium composite oxide
The component of object is by weight percentage:The ZrO of 65 ~ 95wt%2With the CeO of 535wt%2、La2O3、Y2O3、Pr6O11、Nd2O3In
It is one or more of.
5. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The third aoxidizes zirconium composite oxide
The component of object is by weight percentage:The CeO of 60 ~ 90wt%2, 5 ~ 35wt% ZrO2With the La of 5 ~ 15wt%2O3、Y2O3、
Pr6O11、Nd2O3One or more of.
6. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The 4th oxidation zirconium composite oxide
The component of object is by weight percentage:The CeO of 20 ~ 40wt%2, 45 ~ 75wt% ZrO2With the La of 5 ~ 15wt%2O3、Y2O3、
Pr6O11、Nd2O3One or more of.
7. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The La2O3-Al2O3Component press
Weight percent is calculated as:The La of 1 ~ 8wt%2O3With the Al of 92 ~ 99wt%2O3。
8. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The first Pd coatings and the 2nd Pd
The coated weight of coating is 60 ~ 200g/L.
9. selective cleaning three-way catalyst as described in claim 1, it is characterised in that:The first Rh coatings and the 2nd Rh
The coated weight of coating is 50 ~ 180g/L.
10. the preparation method of selective cleaning three-way catalyst described in claim 1, it is characterised in that:Include the following steps:
(1)The coating of first Pd coatings:Honeycomb support is taken, is 5 ~ 350g/ft by the load capacity of Pd in the first Pd coatings3It calculates
The quality of required Pd, as the first Pd coatings coated weight for 60 ~ 200g/L calculate needed for the second zirconia composite oxide and
La2O3-Al2O3Quality, successively by Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide and deionized water
Mixing, is configured to coating slurry after ball milling;Slurries are coated on the inlet end of carrier, by the catalyst after coating 80 ~
At a temperature of 150 DEG C drying 0.2 ~ for 24 hours;
(2)The coating of 2nd Pd coatings:It is 5 ~ 350g/ft by the load capacity of Pd in the 2nd Pd coatings3The quality of Pd needed for calculating,
La2O3-Al2O3, the first zirconia composite oxide or third as needed for the coated weight of the 2nd Pd coatings for 60 ~ 200g/L calculating
The quality of zirconia composite oxide, by Pd precious metal solutions, La2O3-Al2O3, the first zirconia composite oxide or third oxygen
Change zirconium mixed oxide and deionized water mixing, coating slurry is configured to after ball milling;Slurries are coated to the outlet side of carrier
On, the catalyst after coating dried at a temperature of 80 ~ 150 DEG C to 0.2 ~ for 24 hours;Then by the catalyst of drying at 350 ~ 650 DEG C
1 ~ 5 h of roasting temperature;
(3)The coating of first Rh coatings:It is 0.1 ~ 50g/ft by the load capacity of Rh in the first Rh coatings3The quality of Rh needed for calculating,
The second zirconia composite oxide and La as needed for the coated weight of the first Rh coatings for 50 ~ 180g/L calculating2O3-Al2O3Matter
Amount, by Rh precious metal solutions, the second zirconia composite oxide, La2O3-Al2O3It mixes with deionized water, and matches after ball milling
Coating slurry is made;Slurries are coated on the first Pd coatings of catalyst inlet end, by the catalyst after coating 80 ~ 150
At a temperature of DEG C drying 0.2 ~ for 24 hours;
(4)The coating of 2nd Rh coatings:The matter of the Rh as needed for the load capacity of Rh in the 2nd Rh coatings for 0.1 ~ 50g/ft3 calculating
Amount, the second zirconia composite oxide or the 4th zirconium oxide are answered as needed for the coated weight of the 2nd Rh coatings for 50 ~ 180g/L calculating
Close oxide, La2O3-Al2O3Quality, Rh precious metal solutions, the second zirconia composite oxide or the 4th zirconium oxide is compound
Oxide, La2O3-Al2O3It is mixed with deionized water, and coating slurry is configured to after ball milling;Slurries are coated to catalyst to go out
On the 2nd Pd coatings at gas end, the catalyst after coating dried at a temperature of 80 ~ 150 DEG C to 0.2 ~ for 24 hours, then urging drying
Agent is in 350 ~ 650 DEG C of 1 ~ 5 h of roasting temperature.
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CN109985624A (en) * | 2019-04-29 | 2019-07-09 | 无锡威孚环保催化剂有限公司 | Catalysts for Motorcycles coated three times and preparation method thereof |
CN110586088A (en) * | 2019-10-12 | 2019-12-20 | 无锡威孚环保催化剂有限公司 | Preparation method of segmented national six natural gas equivalence ratio catalyst |
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