CN108123165A - A kind of battery membrane forming device - Google Patents
A kind of battery membrane forming device Download PDFInfo
- Publication number
- CN108123165A CN108123165A CN201810067186.0A CN201810067186A CN108123165A CN 108123165 A CN108123165 A CN 108123165A CN 201810067186 A CN201810067186 A CN 201810067186A CN 108123165 A CN108123165 A CN 108123165A
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- fixed
- garbage collection
- plate
- roller
- feeding
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- 239000012528 membrane Substances 0.000 title claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000007664 blowing Methods 0.000 claims abstract description 28
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005304 joining Methods 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 239000000872 buffer Substances 0.000 claims description 19
- 230000003139 buffering effect Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 7
- 230000008707 rearrangement Effects 0.000 claims description 2
- 239000000428 dust Substances 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- 239000002985 plastic film Substances 0.000 abstract description 2
- 229920006255 plastic film Polymers 0.000 abstract description 2
- 238000005496 tempering Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 230000000007 visual effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of battery membrane forming devices, including feeding pedestal, the fixed plate there are two vertically symmetrical placement are set on feeding pedestal, roller feeding mechanism and film cutting mechanism are equipped between two fixed plates；Roller feeding mechanism includes feed roll, belt tensioning drum component, /V roller and unidirectional blowing component, feed roll is fixed on by feeding joining rod between two fixed plates, /V roller is fixed therein on a fixed plate lateral wall, /V roller, unidirectional blowing component are separately fixed between two fixed plates, film cutting mechanism is arranged between two fixed plates and close to the discharge end of unidirectional blowing component, and the discharge end of film cutting mechanism is equipped with garbage collection mechanism.The device ensures that film unidirectionally smoothly transmits, and film cutting is accurate, handles waste material, and multiple battery film, especially aluminum plastic film, tempering film can be suitable for by integrating conveying, cutting, waste disposal, high degree of automation, and the device.
Description
Technical field
The present invention relates to the technical fields of solar panel process units, and in particular to a kind of battery membrane forming device.
Background technology
Battery chip is encapsulated in battery membranes in the production process of solar panel, battery membrane material is in encapsulating battery
It needs to carry out pre-treatment before piece.It is before battery membrane material cladding battery chip is used, it is necessary to defeated to the film progress for being in web-like
Cutting is sent, but in the prior art, when it is inaccurate to the cutting position of film, but what the number of film cutting can not be apparent from
Quantify, unnecessary trouble is brought to subsequent processing and production.And cutting equipment start running or equipment break down
When, waste material appearance is had, in the prior art, generally by manually monitoring in real time, waste material is removed, this waste disposal mode
Labor intensive influences production efficiency, is not suitable for mass producing, it is necessary to monitor in real time.
The content of the invention
It is an object of the invention to overcome problem above existing in the prior art, a kind of battery membrane forming device is provided,
The device ensures that film unidirectionally smoothly transmits, and film cutting is accurate, handles waste material, integrates conveying, cutting, waste disposal, automatically
Change degree is high.
In order to achieve the above objectives, above-mentioned technique effect is reached, technical scheme is as follows：A kind of battery membranes shaping dress
It puts, including feeding pedestal, sets the fixed plate there are two vertically symmetrical placement on the feeding pedestal, between two fixed plates
Equipped with roller feeding mechanism and film cutting mechanism；According to the conveying flow of battery membranes, the roller feeding mechanism includes feed roller
Cylinder, belt tensioning drum component, /V roller and unidirectional blowing component, the feed roll are fixed on two institutes by feeding joining rod
Between stating fixed plate, the /V roller is fixed therein on a fixed plate lateral wall, and the /V roller is unidirectionally put
Material component is separately fixed between two fixed plates, and the film cutting mechanism is arranged between two fixed plates and leans on
The discharge end of the nearly unidirectional blowing component, the discharge end of the film cutting mechanism are equipped with garbage collection mechanism.
Preferably, the unidirectional blowing component includes active rubber-coated roller, the driven bag positioned at upper end positioned at lower end
Glue cylinder and adjustment bar, the active rubber-coated roller axis connection between two fixed plates, the active rubber-coated roller
Two end axles are connected with blowing synchronous pulley, and the blowing synchronous pulley is driven by servomotor, and the blowing synchronous pulley is fixed
In the lateral wall of the fixed plate；The adjustment bar is fixed between two fixed plates, the both ends difference of the adjustment bar
One end of axis connection tilt adjustments seat, the tilt adjustments seat can be rotated using the adjustment bar as axis, and two described tilt are adjusted
The driven rubber-coated roller is fixed between bed rearrangement, the other end connection rubber-coated roller back-moving spring of two tilt adjustments seats
One end, the other end of the rubber-coated roller back-moving spring are fixed in the fixed plate, and battery membranes are from the active rubber-coated roller
It discharges between driven rubber-coated roller.
Preferably, the film cutting mechanism include upper cutter, lower cutter and two line slideways, the two of the upper cutter
End is slidably connected at by sliding block on two line slideways respectively, and two line slideways are separately fixed at the fixation
On plate, the both ends of the lower cutter are separately fixed in the fixed plate, and the end of the sliding block is equipped with groove, in the groove
Driving cam is connected with, the driving cam is connected to one end of joint link lever, and the other end of the joint link lever passes through cutting
Drive shaft is connected to driving motor, and the cutting drive shaft is fixed in the fixed plate, and the driving motor is fixed on feeding
On pedestal.
Preferably, being additionally provided with to buffer hold-down mechanism on the sliding block, the buffering hold-down mechanism includes compressing solid
Fixed board and buffering resetting spring, the plate that is fixed is fixed between two sliding blocks, described to be fixed plate lower face
Buffer spring is equipped with, the other end of the buffer spring is connected with buffer board, and one end of the buffering resetting spring is fixed on
On the side wall of the fixed plate, the other end of the buffering resetting spring is connected to the one end for resetting connecting plate, and described reset connects
It is articulated in the middle part of fishplate bar in the fixed plate, the other end axis connection for resetting connecting plate is in the driving cam.
Preferably, the lower section of the buffer board is equipped with dust-catching board, the both ends of the dust-catching board be fixed on two it is described solid
Between fixed board, the dust-catching board is located at the discharge end of the film cutting mechanism.
Preferably, the belt tensioning drum component, for being tensioned the battery membranes of conveying, the belt tensioning drum component includes opening
Extension bar is close to, one end of the tensioning connecting rod is articulated on the side wall of the fixed plate and can be revolved by the center of circle of hinge joint
Turn, the other end of the tensioning connecting rod is fixed with belt tensioning drum, and the belt tensioning drum is placed in parallel with the feed roll, electricity
Pond film conveys successively via the feed roll, belt tensioning drum, /V roller and unidirectional blowing component, in the tensioning connecting rod
Tensioning sensing chip is fixed with, is fixed in the fixed plate there are two the tensioning inductor being used cooperatively with the tensioning sensing chip,
The position of two tensioning inductors corresponds to extreme lower position and the extreme higher position of the belt tensioning drum respectively.
Preferably, the garbage collection mechanism includes two garbage collection stents, two garbage collection stents erect
It is directly parallel to be fixed on the feeding pedestal, carriage saddle is equipped between two garbage collection stents, the carriage saddle is fixed
On the feeding pedestal, the carriage saddle is equipped with the slide plate that can be slided on carriage saddle, and the both ends of the slide plate are equipped with
Vertical fixed slide holder is hinged with garbage collection plate between the upper end of two slide holders, and the waste material is received
Collection plate is located at the underface of the discharge end of the film cutting mechanism, and the both ends of the garbage collection plate are respectively supported at described in two
On garbage collection stent, ramp is equipped between the upper end horizontal sides and vertical edge of two garbage collection stents, it is described
Garbage collection plate can be slided along the garbage collection stent and the ramp, and the garbage collection stent inclines close to described
The one side of oblique slide unit is equipped with discharge box, the discharge box be fixed on the ramp to lower end.
Preferably, idler wheel, the idler wheel are equipped between the both ends of the garbage collection plate and the garbage collection stent
It is fixed on the lower face of the garbage collection plate and upper end horizontal sides that can be along the garbage collection stent and the inclination
Slide unit slides.
Preferably, being fixed with two parallel linear guide poles on the carriage saddle, running through on the linear guide poles has cunning
Block, the sliding block can be slided along the linear guide poles, the slide plate be fixed on the sliding block, the sliding block is by feeding servo electricity
Machine drives, and the side of the sliding block is fixed with garbage collection sensing chip, and the carriage saddle is close to the garbage collection sensing chip
There are two the fixations of one side side and the corresponding garbage collection inductor of the garbage collection sensing chip, and the sliding block is in two institutes
Garbage collection inductor is stated to slide corresponding between the position on linear guide poles.
Preferably, the garbage collection inductor is fixed in garbage collection inductor fixed seat, the garbage collection
Inductor fixed seat is fixed on on reeded adjusting guide rail, and the garbage collection inductor fixed seat is fixed by the groove
On the adjusting guide rail, the one side side for adjusting guide rail and being fixed on the carriage saddle, the both ends difference of the carriage saddle
Feeding synchronous pulley is fixed with, is connected between two synchronous pulleys by synchronous belt, the feeding servomotor driving
One of them described synchronous pulley, linear guide poles described in drive lower edge of the sliding block in the synchronous belt slide.
The beneficial effects of the invention are as follows：Film can be delivered to target position exactly by the battery membrane forming device of the present invention
It puts, under the mating reaction of the cutter up and down of device, film is cut into the identical sheet of shape size, and can be according to dress
Middle sensing detection effect is put, retrieves the production status of film；And waste material can be collected automatically, intelligence degree is high, saves manually,
The device integrates conveying, cutting, waste disposal, high degree of automation, hence it is evident that improves production efficiency, is more suitable for advising greatly
Mould produces；The device of the invention can be suitable for multiple battery film, especially aluminum plastic film, tempering film.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate attached drawing be described in detail as after.
The specific embodiment of the present invention is shown in detail by following embodiment and its attached drawing.
Description of the drawings
Technical solution in technology in order to illustrate the embodiments of the present invention more clearly, in being described below to embodiment technology
Required attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the present invention
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the feeding at visual angle one of the preferred embodiment of the present invention and the dimensional structure diagram of cutting part；
Fig. 2 is the feeding of the preferred embodiment of the present invention and the side view of cutting part；
Fig. 3 is the feeding at visual angle two of the preferred embodiment of the present invention and the dimensional structure diagram of cutting part；
Fig. 4 is the feeding at visual angle three of the preferred embodiment of the present invention and the dimensional structure diagram of cutting part；
Fig. 5 is the dimensional structure diagram of the garbage collection mechanism at the visual angle one of the preferred embodiment of the present invention；
Fig. 6 is the dimensional structure diagram of the garbage collection mechanism at the visual angle two of the preferred embodiment of the present invention；
Fig. 7 is the dimensional structure diagram of the garbage collection mechanism at the visual angle three of the preferred embodiment of the present invention；
Wherein：
2. fixed plate, 3. feed rolls, 31. charging joining rods, 4. /V rollers；
51. active rubber-coated roller, 52. driven rubber-coated rollers, 53. adjustment bars, 54. blowing synchronous pulleys, 55. servos electricity
Machine, 56. tilt adjustments seats, 57. rubber-coated roller back-moving springs；
61. upper cutter, 62. lower cutters, 63. line slideways, 64. sliding blocks, 65. driving cams, 66. joint link levers, 67. drive
Dynamic motor, 68. dust-catching boards；
71. being fixed plate, 72. buffering resetting springs, 73. buffer springs, 74. buffer boards, 75. reset connecting plate；
81. connecting rod is tensioned, 82. belt tensioning drums, 83. tensioning sensing chips, 84. tensioning inductors；
91. garbage collection stent, 92. carriage saddles, 93. slide plates, 94. slide holders, 95. garbage collection plates, 96. tilt
Slide unit, 97. discharge boxes, 98. idler wheels, 99. linear guide poles, 910. sliding blocks, 911. feeding servomotors, the sensing of 912. garbage collections
Piece, 913. garbage collection inductors, 914. garbage collection inductor fixed seats, 915. adjusting guide rails, 916. synchronous pulleys, 917.
Synchronous belt.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment belongs to the scope of protection of the invention.
Embodiment
As shown in the figure, as shown in the figure, a kind of battery membranes feed device is disclosed in the present embodiment, including feeding pedestal (this
In embodiment attached drawing and it is not drawn into, the placement workbench of the feeding pedestal, that is, whole device), set that there are two perpendicular on feeding pedestal
Straight symmetrically placed fixed plate 2 is equipped with roller feeding mechanism and film cutting mechanism between two fixed plates 2；According to battery membranes
Flow is conveyed, roller feeding mechanism includes feed roll 3, belt tensioning drum component, /V roller 4 and unidirectional blowing component, charging
Between roller 3 is fixed on two fixed plates 2 by feeding joining rod 31, /V roller 4 is fixed therein 2 outside of fixed plate
On wall, /V roller 4, unidirectional blowing component are separately fixed between two fixed plates 2, and film cutting mechanism is arranged on two fixations
Between plate 2 and close to the discharge end of unidirectional blowing component, the discharge end of film cutting mechanism is equipped with garbage collection mechanism.
Unidirectional blowing component includes the active rubber-coated roller 51 positioned at lower end, the driven rubber-coated roller 52 positioned at upper end and adjusts
Whole bar 53, for 51 axis connection of active rubber-coated roller between two fixed plates 2, the two end axles of active rubber-coated roller 52 are connected with blowing
Synchronous pulley 54, blowing synchronous pulley 54 are driven by servomotor 55, and blowing synchronous pulley 54 is fixed on the outside of fixed plate 2
Wall；Adjustment bar 53 is fixed between two fixed plates 2, one end of the both ends difference axis connection tilt adjustments seat 56 of adjustment bar 53,
Tilt adjustments seat 56 can be rotated with adjusting bar 53 for axis, fix driven rubber-coated roller 52 between two tilt adjustments seats 56, and two
One end of the other end connection rubber-coated roller back-moving spring 57 of a tilt adjustments seat 56, the other end of rubber-coated roller back-moving spring 57
It is fixed in fixed plate 2, battery membranes discharge between active rubber-coated roller 51 and driven rubber-coated roller 52.In unidirectional blowing component
Snug fit between active rubber-coated roller 51 and driven rubber-coated roller 52, driven rubber-coated roller 52 in the vertical direction with active pack
There is certain slanted angle, driving and driven rubber-coated roller in underlying active rubber-coated roller 51 between glue cylinder 51
Ensure that the conveying of battery membranes can only be conveyed along a direction, effectively prevent battery membranes to phase under 52 inclination pressuring action
Negative direction conveys, and ensures being smoothed out for transmission process, and effectively prevents battery membranes skidding, ensures that battery membranes are quantitatively surveyed
Fixed accuracy.In actual use, the inclination angle of tilt adjustments seat 56 can be adjusted according to the battery membranes of different-thickness
Degree, during angle of inclination is adjusted, active force is adjacent to also not between active rubber-coated roller 51 and driven rubber-coated roller 52
Together, the demand that power is adjacent to according to needed for actual use is adjusted flexibly.The setting of rubber-coated roller back-moving spring 57 makes active pack
Between glue cylinder 51 and driven rubber-coated roller 52 being adjacent to effect it is even closer, further effectively prevent battery membranes skid " fall
Stream ".
Film cutting mechanism includes upper cutter 61, lower cutter 62 and two line slideways 63, the both ends of upper cutter 61 and passes through cunning
Block 64 is slidably connected at respectively on two line slideways 63, and two line slideways 63 are separately fixed in fixed plate 2, lower cutter 62
Both ends be separately fixed in fixed plate 2, the end of sliding block 64 is equipped with groove, and driving cam 65 is connected in groove, and driving is convex
Wheel 65 is connected to one end of joint link lever 66, and the other end of joint link lever 66 is connected to driving motor 67 by cutting drive shaft,
Cutting drive shaft is fixed in fixed plate 2, and driving motor 67 is fixed on feeding pedestal.Driving motor 67 drives joint link lever
66, joint link lever 66 drives driving cam 65, and driving cam 65 is slided up and down by groove bands movable slider 64 along line slideway 63,
62 position of lower cutter is motionless, and upper cutter 61 is slided up and down with sliding block 64 along line slideway 63, during sliding up and down by
Cut battery membranes.
It is additionally provided with to buffer hold-down mechanism on sliding block 64, buffering hold-down mechanism includes being fixed plate 71 and buffering resets
Spring 72 is fixed plate 71 and is fixed between two sliding blocks 64, is fixed 71 lower face of plate equipped with buffer spring 73, delays
The other end for rushing spring 73 is connected with buffer board 74, and one end of buffering resetting spring 72 is fixed on the side wall of fixed plate 2, buffers
The other end of resetting spring 72 is connected to the one end for resetting connecting plate 75, and the middle part for resetting connecting plate 75 is articulated in fixed plate 2,
The other end axis connection of connecting plate 75 is resetted in driving cam 65.When cutting battery membranes, buffering hold-down mechanism makes at battery membranes
In smooth state, ensure the accuracy of cutting position, reduction in the numbers of seconds.
The lower section of buffer board 74 is equipped with dust-catching board 68, and the both ends of dust-catching board 68 are fixed between two fixed plates 2, dust-catching board
68 are located at the discharge end of film cutting mechanism.Cutting residue can be generated in battery membranes cutting process, and the setting of dust-catching board 68 makes
Cutting residue can be discharged by dust-catching board in time, prevent excessive residue from influencing device operation, and dust-catching board 68 is close to be located at film
The discharge end of cutting mechanism ensures that cutting residue is effectively discharged as far as possible by dust-catching board 68 just.
Belt tensioning drum component is for being tensioned the battery membranes of conveying, and belt tensioning drum component includes tensioning connecting rod 81, and tensioning connects
One end of extension bar 81 is articulated on the side wall of fixed plate 2 and can be rotated by the center of circle of hinge joint, is tensioned the another of connecting rod 81
End is fixed with belt tensioning drum 82, and belt tensioning drum 82 is placed in parallel with feed roll 3, and battery membranes are successively via feed roll 3, tensioning
Roller 82, /V roller 4 and unidirectional blowing component conveying.Ensure that battery membranes were conveying by the gravity of belt tensioning drum 82
Tensioned state is constantly in journey, not only contribute to accurately calculate battery membranes material quantity, and with active rubber-coated roller 51 and
The effect that irreversibly delivers between driven rubber-coated roller 52 is engaged, it is ensured that the conveying of battery membranes is more stablized.
It is fixed in tensioning connecting rod 81 and is tensioned sensing chip 83, fixed in fixed plate 2 there are two match somebody with somebody with tensioning sensing chip 83
The tensioning inductor 84 used is closed, the position of two tensioning inductors 84 corresponds to the extreme lower position and highest of belt tensioning drum 82 respectively
Position.
Garbage collection mechanism includes garbage collection stent 91, and two garbage collection stents 91 are parallel vertically to be fixed on feeding base
On seat, carriage saddle 92 is equipped between two garbage collection stents 91, carriage saddle 92 is fixed on feeding pedestal, is set on carriage saddle 92
There is the slide plate 93 that can be slided on carriage saddle 92, the both ends of slide plate 93 are equipped with vertical fixed slide holder 94, two cunnings
Garbage collection plate 95 is hinged between the upper end of dynamic supporting rack 94, garbage collection plate 95 is being located at the discharge end of film cutting mechanism just
Lower section (it in actual use, can also be by garbage collection plate 95 in the underface of buffer board 74, buffering course, battery
Film compacting is between 74 garbage collection plate 95 of buffer board), the both ends of garbage collection plate 95 are respectively supported at two garbage collection branch
On frame 94, ramp 96, garbage collection plate 95 are equipped between the upper end horizontal sides and vertical edge of two garbage collection stents 94
It can be slided along garbage collection stent 94 and ramp 96, garbage collection stent 94 is equipped with row close to the one side of ramp 96
Magazine 97, discharge box 97 be fixed on ramp 96 to lower end.
Idler wheel 98 is equipped between the both ends of garbage collection plate 95 and garbage collection stent 94, idler wheel 98 is fixed on garbage collection
It can slide on the lower face of plate 95 and along the upper end horizontal sides and ramp 96 of garbage collection stent 94.Garbage collection plate 95
Original state as shown in figure 5, slip with slide plate 93 on carriage saddle 92, upper end of the idler wheel along garbage collection stent 94
Horizontal sides and ramp 96 are slided, and when idler wheel 98 slides into ramp 96, garbage collection plate 95 dips down therewith
Tiltedly (state of such as Fig. 6) will be located at battery filter membrane waste material slide-down on garbage collection plate 95 and, into discharge box 97, reach automatic recycling
The purpose of waste material.
Two parallel linear guide poles 99 are fixed on carriage saddle 92, running through on linear guide poles 99 has sliding block 910, sliding block
910 can slide along linear guide poles 99, and fixed glides 93 on sliding block 910, sliding block 910 is driven by feeding servomotor 911.Straight line
Guide rail 99 enables slide plate 93 to be slided along straight line path and plays the role of limiting 93 sliding path of slide plate, increases equipment operation
Stability, ensure waste material can just fall on garbage collection plate 95, state as shown in Figure 5 at this time, with garbage collection
The movement of plate 95 is final and falls into just in discharge box 97, state as shown in Figure 6 at this time.
The side of sliding block 910 is fixed with garbage collection sensing chip 912, and carriage saddle 92 is close to garbage collection sensing chip 912
There are two the fixations of one side side and 912 corresponding garbage collection inductor 913 of garbage collection sensing chip, and sliding block 910 is at two
It is slided between the position that garbage collection inductor 913 corresponds on linear guide poles 99.Two garbage collection inductors 913 are set
It puts, obtains the disposition of waste material at any time, by the sensing of two extreme positions, waste material can be continuously handled, when it
In a garbage collection inductor 913 when sensing signal, waste material is fallen into just on garbage collection plate 95, when its another waste material
When collection inductor 913 senses signal, the waste material on garbage collection plate 95 is fallen into discharge box 97 just again, is ensured at waste material
The promptness and stability of reason.
Garbage collection inductor 913 is fixed in garbage collection inductor fixed seat 914, garbage collection inductor fixed seat
914 are fixed on on reeded adjusting guide rail 915, and garbage collection inductor fixed seat 914 is fixed on adjusting by the groove
On guide rail 915, the one side side that guide rail is fixed on carriage saddle is adjusted.Having reeded adjusting guide rail 915 senses garbage collection
The installation site of device 913 has more flexibility, can be adjusted flexibly according to actual needs between two garbage collection inductors 913
Distance, using more convenient.
The both ends of carriage saddle 92 are respectively fixed with feeding synchronous pulley 916, pass through synchronous skin between two synchronous pulleys 916
Band 917 connects, and feeding servomotor 911 drives one of synchronous pulley 916, and sliding block 910 is under the drive of synchronous belt 917
It is slided along linear guide poles 99.The setting of feeding servomotor 911 and synchronous belt 917 makes accuracy, the flexibility of guarantee equipment
And accuracy, sliding block 910 is enable to stablize with the conveying of synchronous belt 917 and is carried out, prevents waste material transmission process because of feed status
It is unstable to cause failure.
In the use of the present invention, the scroll-like battery membrane material of raw material in multiple V-shaped by feed roll 3 upper end into
Enter, pierce into the one side of belt tensioning drum 82 downwards, /V roller 4 is then pierced by the opposite side of belt tensioning drum 82 again, then by limiting
Position roller 4 enters, and discharges between active rubber-coated roller 51 and driven rubber-coated roller 52, in active rubber-coated roller 51 and driven bag
Under the action of discharging between glue cylinder 52, battery membranes can only carry out feeding according to a direction, and after discharging, battery membranes enter film point
Mechanism is cut, under the driving of driving motor 67, upper cutter 61 slides on line slideway 63, in the mistake that lower cutter 62 moves down
Cheng Zhong, buffer board 74 compress battery membranes, 62 closing of cutting of upper cutter 61 and lower cutter.
When cutting the failure of initial or equipment, waste material falls into garbage collection plate by the discharge end of film cutting mechanism
After on 95, feeding servomotor 911 drives synchronous pulley 916, and sliding block 910 slides under the action of synchronous belt 917, slides branch
Support 94 drives garbage collection plate 95 to slide, and idler wheel 98 is slided along the upper end horizontal sides of garbage collection stent 91, in feeding servo
Motor 911 continues to drive down, and idler wheel 98 slides to ramp 96, garbage collection plate 95 be located at the articulated shaft of lower face (with
The upper end of two slide holders 94 is by hinged axis connection) centered on along ramp 96 rotate tilt, waste material is with garbage collection
The inclination of plate 95 is fallen into discharge box 97, completes the collection of waste material.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use the present invention.
A variety of modifications of these embodiments will be apparent for those skilled in the art, it is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and the principles and novel features disclosed herein phase one
The most wide scope caused.
Claims (10)
1. a kind of battery membrane forming device, it is characterised in that：Including feeding pedestal, set that there are two vertical right on the feeding pedestal
Claim the fixed plate placed, roller feeding mechanism and film cutting mechanism are equipped between two fixed plates；
According to the conveying flow of battery membranes, the roller feeding mechanism include feed roll, belt tensioning drum component, /V roller and
Unidirectional blowing component, between the feed roll is fixed on two fixed plates by feeding joining rod, the /V roller
It is fixed therein on a fixed plate lateral wall, the /V roller, unidirectional blowing component are separately fixed at described in two
Between fixed plate,
The film cutting mechanism is arranged between two fixed plates and close to the discharge end of the unidirectional blowing component, described
The discharge end of film cutting mechanism is equipped with garbage collection mechanism.
2. battery membrane forming device according to claim 1, it is characterised in that：The unidirectional blowing component is included under being located at
The active rubber-coated roller at end, the driven rubber-coated roller positioned at upper end and adjustment bar, the active rubber-coated roller axis connection is at two
Between the fixed plate, the two end axles of the active rubber-coated roller are connected with blowing synchronous pulley, the blowing synchronous pulley by
Servomotor drives, and the blowing synchronous pulley is fixed on the lateral wall of the fixed plate；The adjustment bar is fixed on two institutes
Between stating fixed plate, one end of the both ends difference axis connection tilt adjustments seat of the adjustment bar, the tilt adjustments seat can be with
The adjustment bar rotates for axis, and the driven rubber-coated roller is fixed between two tilt adjustments seats, and two described tilt are adjusted
One end of the other end connection rubber-coated roller back-moving spring of bed rearrangement, the other end of the rubber-coated roller back-moving spring is fixed on described
In fixed plate, battery membranes discharge between the active rubber-coated roller and driven rubber-coated roller.
3. battery membrane forming device according to claim 1, it is characterised in that：The film cutting mechanism include upper cutter,
Lower cutter and two line slideways, the both ends of the upper cutter are slidably connected at two line slideways by sliding block respectively
On, two line slideways are separately fixed in the fixed plate, and the both ends of the lower cutter are separately fixed at the fixation
On plate, the end of the sliding block is equipped with groove, and driving cam is connected in the groove, and the driving cam is connected to joint company
One end of bar, the other end of the joint link lever are connected to driving motor by cutting drive shaft, and the cutting drive shaft is fixed
In the fixed plate, the driving motor is fixed on feeding pedestal.
4. battery membrane forming device according to claim 3, it is characterised in that：It is additionally provided with to buffer pressure on the sliding block
Tight mechanism, the buffering hold-down mechanism include being fixed plate and buffering resetting spring, and the plate that is fixed is fixed on two
Between the sliding block, equipped with buffer spring, the other end of the buffer spring is connected with slow for the plate lower face that is fixed
Punching, one end of the buffering resetting spring are fixed on the side wall of the fixed plate, the other end of the buffering resetting spring
The one end for resetting connecting plate is connected to, is articulated in the middle part of the reset connecting plate in the fixed plate, the reset connecting plate
Other end axis connection in the driving cam.
5. battery membrane forming device according to claim 4, it is characterised in that：The lower section of the buffer board is equipped with dust suction
Plate, the both ends of the dust-catching board are fixed between two fixed plates, and the dust-catching board is located at going out for the film cutting mechanism
Expect end.
6. battery membrane forming device according to claim 1, it is characterised in that：The belt tensioning drum component is defeated for being tensioned
The battery membranes sent, the belt tensioning drum component include tensioning connecting rod, and one end of the tensioning connecting rod is articulated with the fixation
It can rotate on the side wall of plate and by the center of circle of hinge joint, the other end of the tensioning connecting rod is fixed with belt tensioning drum, described
Belt tensioning drum is placed in parallel with the feed roll, battery membranes successively via the feed roll, belt tensioning drum, /V roller and
Unidirectional blowing component conveying, is fixed with tensioning sensing chip in the tensioning connecting rod, in the fixed plate it is fixed there are two with institute
The tensioning inductor that tensioning sensing chip is used cooperatively is stated, the position of two tensioning inductors corresponds to the belt tensioning drum respectively
Extreme lower position and extreme higher position.
7. battery membrane forming device according to claim 1, it is characterised in that：The garbage collection mechanism includes two and gives up
Material collects stent, and two garbage collection stents are parallel vertically to be fixed on the feeding pedestal, two garbage collections
Carriage saddle is equipped between stent, the carriage saddle is fixed on the feeding pedestal, and the carriage saddle is equipped with can be in slide unit
The slide plate slided on seat, the both ends of the slide plate are equipped with vertical fixed slide holder, two slide holders it is upper
Garbage collection plate is hinged between end, the garbage collection plate is located at the underface of the discharge end of the film cutting mechanism, described
The both ends of garbage collection plate are respectively supported on two garbage collection stents, the upper end water of two garbage collection stents
Ramp is equipped between flat side and vertical edge, the garbage collection plate can be slided along the garbage collection stent and described tilt
Platform slides, and the garbage collection stent is equipped with discharge box close to the one side of the ramp, and the discharge box is fixed on described
Ramp to lower end.
8. battery membrane forming device according to claim 8, it is characterised in that：The both ends of the garbage collection plate with it is described
Idler wheel is equipped between garbage collection stent, the idler wheel is fixed on the lower face of the garbage collection plate and can give up along described
Material collects the upper end horizontal sides of stent and the ramp slides.
9. battery membrane forming device according to claim 8, it is characterised in that：Be fixed on the carriage saddle two it is parallel
Linear guide poles, through there is sliding block on the linear guide poles, the sliding block can be slided along the linear guide poles, on the sliding block
The fixed slide plate, the sliding block are driven by feeding servomotor, and the side of the sliding block is fixed with garbage collection sensing chip, institute
Stating carriage saddle, there are two corresponding with the garbage collection sensing chip close to the fixation of the one side side of the garbage collection sensing chip
Garbage collection inductor, the sliding block is sliding between two garbage collection inductors correspond to the position on linear guide poles
It is dynamic.
10. battery membrane forming device according to claim 9, it is characterised in that：The garbage collection inductor is fixed on
In garbage collection inductor fixed seat, the garbage collection inductor fixed seat, which is fixed on, to be adjusted with reeded on guide rail, institute
It states garbage collection inductor fixed seat to be fixed on the adjusting guide rail by the groove, the adjusting guide rail is fixed on the cunning
The one side side of pedestal, the both ends of the carriage saddle are respectively fixed with feeding synchronous pulley, lead between two synchronous pulleys
Synchronous belt connection is crossed, the feeding servomotor drives one of them described synchronous pulley, and the sliding block is in the synchronous skin
Linear guide poles described in the drive lower edge of band slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810067186.0A CN108123165B (en) | 2018-01-24 | 2018-01-24 | Battery film forming device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810067186.0A CN108123165B (en) | 2018-01-24 | 2018-01-24 | Battery film forming device |
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| CN108123165A true CN108123165A (en) | 2018-06-05 |
| CN108123165B CN108123165B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810067186.0A Active CN108123165B (en) | 2018-01-24 | 2018-01-24 | Battery film forming device |
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| CN112454482A (en) * | 2020-11-17 | 2021-03-09 | 深圳市启阳旭科技有限公司 | Full-automatic forming machine for protective film |
| CN113414150A (en) * | 2021-05-21 | 2021-09-21 | 李元贵 | Film production equipment |
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| WO2010118599A1 (en) * | 2009-04-17 | 2010-10-21 | 深圳市吉阳自动化科技有限公司 | Apparatus for cutting battery electrodes |
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| CN113414150A (en) * | 2021-05-21 | 2021-09-21 | 李元贵 | Film production equipment |
| CN113414150B (en) * | 2021-05-21 | 2022-06-21 | 山东天宸塑业有限公司 | Film production equipment |
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| CN108123165B (en) | 2024-02-13 |
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