CN108105297A - A kind of Wear-resisting clutch friction plate and its preparation process - Google Patents
A kind of Wear-resisting clutch friction plate and its preparation process Download PDFInfo
- Publication number
- CN108105297A CN108105297A CN201711379408.4A CN201711379408A CN108105297A CN 108105297 A CN108105297 A CN 108105297A CN 201711379408 A CN201711379408 A CN 201711379408A CN 108105297 A CN108105297 A CN 108105297A
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- China
- Prior art keywords
- parts
- clutch friction
- friction plate
- wear
- agent
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Compositions of linings; Methods of manufacturing
- F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Compositions of linings; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0026—Non-ferro
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0034—Materials; Production methods therefor non-metallic
- F16D2200/0052—Carbon
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0082—Production methods therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0038—Surface treatment
Abstract
The invention discloses a kind of Wear-resisting clutch friction plate, the formula of raw material by weight is as follows：35 50 parts of epoxy resin, 10 20 parts of butadiene rubber, 10 20 parts of neoprene, 59 parts of carbon fiber, 59 parts of aluminum fiber, 59 parts of bonding agent, 59 parts of grinding agent of increasing, 47 parts of reinforcing agent, 47 parts of anti-aging agent, 14 parts of graphite, 14 parts of manganese, 14 parts of carbon, 14 parts of copper.The present invention also provides a kind of preparation processes of Wear-resisting clutch friction plate.The present invention can effectively enhance the wearability and heat-resisting quantity of friction plate, additionally it is possible to keep friction plate in use, the stability of coefficient of friction, effectively improves its service life by carrying out rational proportion to raw material.
Description
Technical field
The present invention relates to auto parts preparing technical field more particularly to a kind of Wear-resisting clutch friction plate and its prepare work
Skill.
Background technology
Friction clutch be apply to obtain most extensively be also a kind of clutch of history at most, it substantially by active part,
Secondary part, hold-down mechanism and 4 part group point of operating mechanism into.Driving and driven part and hold-down mechanism are to ensure that clutch is in
Engagement state simultaneously can transfer motion power basic structure, and the operating mechanism of clutch is mainly to make the device of clutch separation.Vehicle
In the process of running, situations such as being often present with brake, start to walk, wait traffic lights etc., so meeting is often such that clutch is in
Half-clutch situation, under half-clutch situation, the operating temperature of clutch can be quickly improved due to friction to 300 DEG C or more, friction plate
Coefficient of friction can reduce quickly, in the case where temperature is higher so that the coefficient of friction of friction plate can very fast decline, wear rate
It can very fast raising.For this purpose, we have proposed a kind of Wear-resisting clutch friction plate and its preparation processes.
The content of the invention
The present invention proposes a kind of Wear-resisting clutch friction plate and its preparation process, to solve to propose in above-mentioned background technology
The problem of.
The present invention proposes a kind of Wear-resisting clutch friction plate, and the formula of raw material by weight is as follows：Epoxy resin 35-50
Part, 10-20 parts of butadiene rubber, 10-20 parts of neoprene, 5-9 parts of carbon fiber, 5-9 parts of aluminum fiber, 5-9 parts of bonding agent increase grinding agent
5-9 parts, 4-7 parts of reinforcing agent, 4-7 parts of anti-aging agent, 1-4 parts of graphite, 1-4 parts of manganese, 1-4 parts of carbon, 1-4 parts of copper.
Preferably, epoxy resin, butadiene rubber, the weight ratio of neoprene are 40-45: 14-18: 14-18.
Preferably, carbon fiber, the weight ratio of aluminum fiber are 6-8: 6-8.
Preferably, bonding agent, increasing grinding agent, reinforcing agent, the weight ratio of anti-aging agent are 6-8: 6-8: 5-6: 5-6.
Preferably, graphite, manganese, carbon, the weight ratio of copper are 2-3: 2-3: 2-3: 2-3.
Preferably, the formula of raw material by weight is as follows：
40-45 parts of epoxy resin, 14-18 parts of butadiene rubber, 14-18 parts of neoprene, 6-8 parts of carbon fiber, aluminum fiber 6-8
Part, 6-8 parts of bonding agent increase 6-8 parts of grinding agent, 5-6 parts of reinforcing agent, 5-6 parts of anti-aging agent, 2-3 parts of graphite powder, 2-3 parts of manganese powder, carbon dust
2-3 parts, 2-3 parts of copper powder.
The present invention provides a kind of preparation processes of Wear-resisting clutch friction plate, include the following steps：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, in 600-
Melted under conditions of 800 degrees Celsius, after its completion is melted, the solution of formation is filtered, is then inserted again molten
In furnace, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, mixing is carried out under conditions of 300-400 degrees Celsius and is stirred
It mixes, after stirring 4-7min, adds graphite powder, manganese powder, carbon dust and copper powder thereto again, mixed, treat that it completes mixing
Afterwards, finally add bonding agent thereto again, increase grinding agent, reinforcing agent and anti-aging agent, after 10-16min is mixed, form mixing
Solution, it is spare；
S2, choose clutch friction sheet mold, and by clutch friction sheet mold under conditions of 80-120 degrees Celsius into
Row preheating 10-14min, then sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, utilize manipulator will
It takes out, and naturally cools to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
In the present invention, rational proportion is carried out by the addition of plurality of raw materials, and to it, can effectively enhance the resistance to of friction plate
Mill property and heat-resisting quantity, additionally it is possible to keep friction plate in use, the stability of coefficient of friction, effectively improve it uses the longevity
Life.
Specific embodiment
With reference to specific embodiment, the present invention will be further described.
Embodiment 1
The present invention proposes a kind of Wear-resisting clutch friction plate, and the formula of raw material by weight is as follows：35 parts of epoxy resin,
10 parts of butadiene rubber, 10 parts of neoprene, 5 parts of carbon fiber, 5 parts of aluminum fiber, 5 parts of bonding agent, increase 5 parts of grinding agent, 4 parts of reinforcing agent,
4 parts of anti-aging agent, 1 part of graphite, 1 part of manganese, 1 part of carbon, 1 part of copper.
The present invention provides a kind of preparation processes of Wear-resisting clutch friction plate, include the following steps：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, taken the photograph 600
Melted under conditions of family name's degree, after its completion is melted, the solution of formation is filtered, then inserts smelting furnace again
It is interior, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, it is mixed, is stirred under conditions of 300 degrees Celsius
It after 4min, adds graphite powder, manganese powder, carbon dust and copper powder thereto again, is mixed, after its completion mixing, again finally
Bonding agent is added thereto, increases grinding agent, reinforcing agent and anti-aging agent, after 10min is mixed, forms mixed solution, it is spare；
S2, clutch friction sheet mold is chosen, and clutch friction sheet mold is carried out in advance under conditions of 80 degrees Celsius
Then hot 10min sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, utilize manipulator will
It takes out, and naturally cools to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
Embodiment 2
The present invention proposes a kind of Wear-resisting clutch friction plate, and the formula of raw material by weight is as follows：40 parts of epoxy resin,
14 parts of butadiene rubber, 14 parts of neoprene, 6 parts of carbon fiber, 6 parts of aluminum fiber, 6 parts of bonding agent, increase 6 parts of grinding agent, 5 parts of reinforcing agent,
5 parts of anti-aging agent, 2 parts of graphite powder, 2 parts of manganese powder, 2 parts of carbon dust, 2 parts of copper powder.
The present invention provides a kind of preparation processes of Wear-resisting clutch friction plate, include the following steps：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, taken the photograph 650
Melted under conditions of family name's degree, after its completion is melted, the solution of formation is filtered, then inserts smelting furnace again
It is interior, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, it is mixed, is stirred under conditions of 340 degrees Celsius
It after 5min, adds graphite powder, manganese powder, carbon dust and copper powder thereto again, is mixed, after its completion mixing, again finally
Bonding agent is added thereto, increases grinding agent, reinforcing agent and anti-aging agent, after 12min is mixed, forms mixed solution, it is spare；
S2, clutch friction sheet mold is chosen, and clutch friction sheet mold is carried out in advance under conditions of 90 degrees Celsius
Then hot 12min sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, utilize manipulator will
It takes out, and naturally cools to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
Embodiment 3
The present invention proposes a kind of Wear-resisting clutch friction plate, and the formula of raw material by weight is as follows：45 parts of epoxy resin,
18 parts of butadiene rubber, 18 parts of neoprene, 8 parts of carbon fiber, 8 parts of aluminum fiber, 8 parts of bonding agent, increase 8 parts of grinding agent, 6 parts of reinforcing agent,
6 parts of anti-aging agent, 3 parts of graphite powder, 3 parts of manganese powder, 3 parts of carbon dust, 3 parts of copper powder.
The present invention provides a kind of preparation processes of Wear-resisting clutch friction plate, include the following steps：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, taken the photograph 750
Melted under conditions of family name's degree, after its completion is melted, the solution of formation is filtered, then inserts smelting furnace again
It is interior, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, it is mixed, is stirred under conditions of 370 degrees Celsius
It after 6min, adds graphite powder, manganese powder, carbon dust and copper powder thereto again, is mixed, after its completion mixing, again finally
Bonding agent is added thereto, increases grinding agent, reinforcing agent and anti-aging agent, after 14min is mixed, forms mixed solution, it is spare；
S2, clutch friction sheet mold is chosen, and clutch friction sheet mold is carried out in advance under conditions of 110 degrees Celsius
Then hot 13min sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, utilize manipulator will
It takes out, and naturally cools to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
Embodiment 4
The present invention proposes a kind of Wear-resisting clutch friction plate, and the formula of raw material by weight is as follows：50 parts of epoxy resin,
20 parts of butadiene rubber, 20 parts of neoprene, 9 parts of carbon fiber, 9 parts of aluminum fiber, 9 parts of bonding agent, increase 9 parts of grinding agent, 7 parts of reinforcing agent,
7 parts of anti-aging agent, 4 parts of graphite, 4 parts of manganese, 4 parts of carbon, 4 parts of copper.
The present invention provides a kind of preparation processes of Wear-resisting clutch friction plate, include the following steps：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, taken the photograph 800
Melted under conditions of family name's degree, after its completion is melted, the solution of formation is filtered, then inserts smelting furnace again
It is interior, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, it is mixed, is stirred under conditions of 400 degrees Celsius
It after 7min, adds graphite powder, manganese powder, carbon dust and copper powder thereto again, is mixed, after its completion mixing, again finally
Bonding agent is added thereto, increases grinding agent, reinforcing agent and anti-aging agent, after 16min is mixed, forms mixed solution, it is spare；
S2, clutch friction sheet mold is chosen, and clutch friction sheet mold is carried out in advance under conditions of 120 degrees Celsius
Then hot 14min sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, utilize manipulator will
It takes out, and naturally cools to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of Wear-resisting clutch friction plate, which is characterized in that the formula of its raw material by weight is as follows：35-50 parts of epoxy resin,
10-20 parts of butadiene rubber, 10-20 parts of neoprene, 5-9 parts of carbon fiber, 5-9 parts of aluminum fiber, 5-9 parts of bonding agent, increasing grinding agent 5-9
Part, 4-7 parts of reinforcing agent, 4-7 parts of anti-aging agent, 1-4 parts of graphite, 1-4 parts of manganese, 1-4 parts of carbon, 1-4 parts of copper.
2. Wear-resisting clutch friction plate according to claim 1, which is characterized in that epoxy resin, butadiene rubber, neoprene rubber
The weight ratio of glue is 40-45: 14-18: 14-18.
3. Wear-resisting clutch friction plate according to claim 1, which is characterized in that carbon fiber, the weight ratio of aluminum fiber are
6-8∶6-8。
4. Wear-resisting clutch friction plate according to claim 1, which is characterized in that bonding agent increases grinding agent, reinforcing agent, prevents
The weight ratio of old agent is 6-8: 6-8: 5-6: 5-6.
5. Wear-resisting clutch friction plate according to claim 1, which is characterized in that graphite, manganese, carbon, the weight ratio of copper are
2-3∶2-3∶2-3∶2-3。
6. the Wear-resisting clutch friction plate according to claim 2-5, which is characterized in that the formula of its raw material by weight is such as
Under：
40-45 parts of epoxy resin, 14-18 parts of butadiene rubber, 14-18 parts of neoprene, 6-8 parts of carbon fiber, 6-8 parts of aluminum fiber,
6-8 parts of bonding agent increases 6-8 parts of grinding agent, 5-6 parts of reinforcing agent, 5-6 parts of anti-aging agent, 2-3 parts of graphite powder, 2-3 parts of manganese powder, carbon dust 2-3
Part, 2-3 parts of copper powder.
7. a kind of preparation process of Wear-resisting clutch friction plate according to claim 1, which is characterized in that including walking as follows
Suddenly：
S1, epoxy resin, butadiene rubber and neoprene are chosen in proportion, and be put into smelting furnace, taken the photograph in 600-800
Melted under conditions of family name's degree, after its completion is melted, the solution of formation is filtered, then inserts smelting furnace again
It is interior, and carbon fiber and aluminum fiber are added into smelting furnace simultaneously, it is mixed under conditions of 300-400 degrees Celsius,
After stirring 4-7min, add graphite powder, manganese powder, carbon dust and copper powder thereto again, mixed, after its completion mixing,
It finally adds bonding agent thereto again, increase grinding agent, reinforcing agent and anti-aging agent, after 10-16min is mixed, it is molten to form mixing
Liquid, it is spare；
S2, clutch friction sheet mold is chosen, and clutch friction sheet mold is carried out in advance under conditions of 80-120 degrees Celsius
Then hot 10-14min sprays one layer of release coating to its inner surface, spare；
S3, by the mixed solution clutch friction sheet mold that is poured into that treated, after its shaping, taken using manipulator
Go out, and naturally cool to room temperature；
S4, it is above-mentioned after the completion of, be machined, polished and burr removing, be Wear-resisting clutch friction plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711379408.4A CN108105297A (en) | 2017-12-15 | 2017-12-15 | A kind of Wear-resisting clutch friction plate and its preparation process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711379408.4A CN108105297A (en) | 2017-12-15 | 2017-12-15 | A kind of Wear-resisting clutch friction plate and its preparation process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108105297A true CN108105297A (en) | 2018-06-01 |
Family
ID=62211195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711379408.4A Pending CN108105297A (en) | 2017-12-15 | 2017-12-15 | A kind of Wear-resisting clutch friction plate and its preparation process |
Country Status (1)
| Country | Link |
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| CN (1) | CN108105297A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110118233A (en) * | 2019-03-28 | 2019-08-13 | 南通万达摩擦材料有限公司 | A kind of Wear-resisting clutch friction plate and its preparation process |
| CN112852108A (en) * | 2021-03-22 | 2021-05-28 | 依润特工业智能科技(苏州)有限公司 | High-conductivity wear-resistant material based on polyamide and preparation method thereof |
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| US20030049426A1 (en) * | 2001-06-14 | 2003-03-13 | Aisin Seiki Kabushiki Kaisha | Friction material |
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| CN103352943A (en) * | 2013-06-05 | 2013-10-16 | 安徽宝途汽车零部件有限公司 | Friction material and automobile friction plate |
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| CN103603904A (en) * | 2013-11-19 | 2014-02-26 | 青岛广联达精密机械有限公司 | Automotive brake pad resistant to high temperature and corrosion |
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2017
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|---|---|---|---|---|
| EP0621414A1 (en) * | 1989-10-10 | 1994-10-26 | Pneumo Abex Corporation | Noise abating brake shoe |
| US20030049426A1 (en) * | 2001-06-14 | 2003-03-13 | Aisin Seiki Kabushiki Kaisha | Friction material |
| CN1605766A (en) * | 2003-10-03 | 2005-04-13 | 博格华纳公司 | Friction material containing partially carbonized carbon fibers |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110118233A (en) * | 2019-03-28 | 2019-08-13 | 南通万达摩擦材料有限公司 | A kind of Wear-resisting clutch friction plate and its preparation process |
| CN112852108A (en) * | 2021-03-22 | 2021-05-28 | 依润特工业智能科技(苏州)有限公司 | High-conductivity wear-resistant material based on polyamide and preparation method thereof |
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Application publication date: 20180601 |