CN108081850B

CN108081850B - Copper carving enamel glass ware and manufacturing method

Info

Publication number: CN108081850B
Application number: CN201711455285.8A
Authority: CN
Inventors: 卓见
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-12-28
Filing date: 2017-12-28
Publication date: 2020-05-19
Anticipated expiration: 2037-12-28
Also published as: CN108081850A; WO2019127982A1

Abstract

Compared with the prior art, the copper-carved enamel glass provided by the invention has the advantages that as the fired enamel glass sheet is directly selected, the limitation of the traditional enamel glass by a furnace body is thoroughly avoided without a bluing process, the lead-tin decorative lines wrapping the enamel glass are replaced by copper-carved patterns through a special replacement process, and the purpose that the vessel changes from a rough style to a fine style is ingeniously realized; the method for generating the copper carving patterns is more convenient for adjusting and modifying the patterns at the later stage, greatly saves time and copper materials, has light transmission, ensures that the copper carving patterns have a fine and three-dimensional mirror effect by the special post-treatment process, and is novel and attractive, and the whole instrument has the color of enamel porcelain, the rigor of copper and the flexibility of a glass instrument; the process is simple to operate, is more suitable for batch production, can be widely applied to decorative appliances such as decorative lamps, screen decorative pictures, jewel boxes, ornaments and the like, and has high market potential and cultural and artistic values.

Description

Copper carving enamel glass ware and manufacturing method

Technical Field

The invention belongs to the field of artware, and particularly relates to an enamel glass ware and a manufacturing method of the enamel glass ware.

Background

With the development of global economy, the conditions of all aspects of life of people are rapidly improved, the culture communication is increasingly close, and the demand of people on culture products is rapidly strengthened; in modern decoration, the traditional ornaments are easy to generate visual fatigue, and particularly, the middle-high-end people pursue high-grade cultural products.

In recent years, the craft enamel ware is more and more favored by people, and particularly, cloisonne and thevenin craft performance is particularly outstanding; cloisonne enamel is an underglaze color which is formed by inlaying wires, bluing and high-temperature firing on a copper matrix, is pursuing a fine and smooth art and writing effect, but is limited by a furnace body on the body shape, and has the advantages of complex firing process, long construction period and high manufacturing cost; the chefani is a lead-tin wrapped enamel glass device, which is formed by cutting, edge covering and manual lead-tin soldering of fired enamel glass, pursuits rough oil painting artistic effect, and the enamel glass is underglaze color formed by mixing and firing enamel color and glass powder, has colorful color of enamel porcelain and is round like jade, and integrates the beauty of porcelain, jade ware and glass; the tefany process is easier to operate compared with the cloisonne process, but fine patterns cannot be presented due to the limitation of a glass cutting process, and lead-tin soldering pen touch is rough, so that the tefany process is a hard injury to consumer groups pursuing beauty and fineness; it would be an innovation in the art of enamels if a new process could be found that combines the advantages of both to produce an enamel glassware that is suitable for the modern fine style.

Disclosure of Invention

In order to overcome the limitation of the existing copper ware and enamel ware, the invention aims to provide a copper carving enamel glass ware with relatively simple operation, exquisite process and fine style and a manufacturing method thereof, and the invention replaces lead-tin decorative lines with special copper carving patterns by the unique cloisonne, replacement and carving techniques, so that the existing enamel glass ware skillfully realizes the change from roughness to fine magnificence; and moreover, the enamel glass body is combined with the special copper carving pattern, so that compared with the traditional copper process, the use of copper materials is greatly reduced, the illumination function is achieved, and the unique process is novel.

The technical scheme adopted by the invention for solving the technical problems is as follows: the copper carving enamel glass ware is essentially a baking-free enamel glass ware with copper carving patterns, and is characterized by comprising an enamel glass body, a copper frame, a lead-tin base line, copper carving patterns and a copper carving component, wherein the enamel glass body is provided with the lead-tin base line, the edge of the enamel glass body is inlaid with the copper frame, and the copper carving patterns and the copper carving component are inlaid on the lead-tin base line; the copper ware property can be strengthened by arranging a copper carving component, wherein the copper carving component is plain carving, relief sculpture or circular carving.

The copper carving enamel glass ware is characterized by further comprising the following manufacturing steps:

(1) generating an enamel glass blank, and firstly designing a plan view according to needs; then, manufacturing an enamel glass blank by using a wrapping and inlaying process, welding a copper frame at the edge, generating a lead-tin base line at the same time, and then drawing a detailed pattern part on the surface of the enamel glass blank;

(2) manufacturing a wire inlay pattern, welding a main copper base wire and an auxiliary copper base wire on an enamel glass blank, selecting a copper round wire inlay wire with a proper thickness, soldering the main copper round wire inlay wire on a lead-tin base wire by lead tin, directly welding the auxiliary copper round wire inlay wire on the main copper round wire inlay wire, forming a reinforced lead-tin wire in the welding process, and finally forming the copper wire inlay pattern with a copper frame through the main copper round wire inlay wire and the auxiliary copper round wire inlay wire;

(3) carrying out a replacement process, namely polishing the surface of the copper base line by using an angle grinder to form a flat and integrated copper base line plane body; then, using an electric angle grinder to horizontally grind 2/5 of the copper round wire inlay line step by step, and finally converting the copper wire inlay pattern into a tin-copper plane body; the surface layer of copper and tin can generate a new tin-copper alloy structure at high temperature, so that the surface hardness is higher, the glossiness is better, and the durability is stronger;

(4) carrying out a carving process, carving details by using a carving tool, and removing redundant lead-tin-copper materials at the edge of the copper-based line plane body to form a more exquisite special copper carving pattern; manually engraving the detail part which cannot be finished by the wire inlay process, and removing the redundant lead-tin-copper material outside the designed pattern in the engraving process to finally change the tin-copper plane body into a fine copper engraving pattern;

(5) arranging a copper carving component, and then assisting to arrange the copper carving component according to design requirements, wherein the purpose is to further strengthen the characteristics of a copper device of the copper carving component, so that the whole device is thicker and more luxurious, and the copper carving component is a plain carving, a relief sculpture and a circular carving;

(6) and (3) carrying out post-treatment, finally coloring and carrying out anti-oxidation treatment on the metal part of the whole appliance, firstly using a black dyeing agent to enable the lead-tin part to become black and bright so that the copper carved pattern has a three-dimensional effect, then soaking in a water glass solution for 10 minutes, then using a cloth wheel and polishing wax to carry out fine polishing on the surface of copper so as to generate the copper carved pattern with fine, three-dimensional and mirror surface effects, and finally carrying out anti-oxidation baking finish treatment on the metal part.

The beneficial effects of the invention are: compared with the prior art, the copper-carved enamel glass provided by the invention has the advantages that due to the fact that the special cloisonne, replacement and carving techniques are integrated, the rough lead-tin decorative lines on the existing enamel-coated glass are replaced into fine copper-carved patterns, and compared with the Tifany enamel glass, the copper-carved enamel glass realizes the change from rough to fine; the enamel glass body is combined with the copper carving patterns, so that compared with the traditional copper craft product, the use of copper materials is greatly reduced, and the enamel glass body has the function of illumination; compared with cloisonne, the process is relatively simple to operate and is more suitable for batch production; the unique process is novel, the whole device has the color of enamel porcelain, the mellow of jade, the bright and rigid of bronze and the transparency of glass, can be widely applied to decorative appliances such as screens, decorative paintings, lamps, jewel boxes, ornaments, sculptures and the like, and has high market potential and economic value.

Drawings

FIG. 1 is a schematic view of a process flow of a copper carved enamel glass vessel used as a decorative painting according to an embodiment of the present invention;

FIG. 2 is a schematic view of a process for replacing a copper carved enamel glass vessel according to an embodiment of the present invention.

Wherein: 1. the manufacturing method comprises the following steps of (1) enamel glass, 2 self-adhesive copper foil, 3 lead-tin base lines, 4 reinforcing lead-tin wires, 5 main copper base lines, 6 copper carving patterns, 7 plane design drawings, 8 enamel glass bodies, 9 copper frames, 10 auxiliary copper base lines, 11 copper carving components, 12 copper base line plane bodies and 13 copper wire inlay patterns; a is a schematic side section of a tire-making edge-covering side, B is a schematic side section of a lead-tin base line for tire making, C is a schematic front contrast diagram of the lead-tin base line, and D is a schematic side section of a wire-pinching side; e is a plane design, F is a tire making process, G is a wire inlay process, and H is an engraving and inlaying process.

Detailed Description

So that those skilled in the art can better understand the invention, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

The implementation example is as follows: as shown in fig. 1, the process flow of the present invention when used for making the copper carved enamel glass decorative painting comprises: the plane design is shown in figure 7, a glass body 8, a copper frame 9, a lead-tin base line 3, a main copper base line 5, an auxiliary copper base line 10, a copper carving pattern 6, a copper carving component 11, a copper base line plane body 12 and a copper wire inlay pattern 13; firstly, a planar design drawing 7 is made, as shown in a drawing E; then, an enamel glass blank 8 is manufactured by a wrapping and inlaying process to form a lead-tin base line 3, and a copper frame 9 is welded on the edge of the enamel glass blank 8, as shown in a figure F; then, welding a main copper base wire 5 on the lead-tin base wire 3, directly welding an auxiliary copper base wire 10 on the main copper base wire 5 to form a copper wire inlay pattern 13, then polishing the main copper base wire and the auxiliary copper base wire by using an angle grinder, and polishing 2/5 of the surfaces of the main copper base wire and the auxiliary copper base wire to form a flat and integrated copper base wire plane body 12, then correcting the uneven part of the pattern, further removing redundant lead-tin-copper materials on the edge of the copper base wire plane body 12 by using a nicking tool to form a more exquisite copper carving pattern 6, as shown in a graph G; then welding the prefabricated copper carving component 11 on the matrix of the decorative picture as shown in figure H; and finally, carrying out integral polishing and coloring treatment to finish the exquisite and exquisite copper carving enamel glass decorative picture.

Referring to fig. 2, which shows a process flow of generating a copper engraving pattern of the copper engraving enamel glass ware of the invention, the process flow 1 is to select a matched self-adhesive copper foil 2 according to the specification of a main copper base line, to edge the enamel glass 1 and to put the enamel glass 1 into a mold, and to weld a lead-tin base line 3 on the copper foil as shown in fig. a; step 2, welding a main copper wire 5 on the lead-tin base wire to form a reinforced lead-tin wire 4 as shown in a picture B; a process 3, replacing the main copper base line 5 and the auxiliary copper base line 10 as shown in a figure C; and 4, processing the copper carving pattern by a carving process to form a special copper carving pattern 6, as shown in a diagram D.

The invention discloses a manufacturing method for manufacturing a copper carving enamel glass decorative painting, which comprises the following steps:

(1) generating an enamel glass blank, firstly designing a plan view 7 as required, and showing a view E; then, the enamel glass blank 8 is manufactured by using a wrapping and embedding process, a copper frame 9 is welded at the edge, a lead-tin base line 3 is generated at the same time, and then a pattern detail part is drawn on the surface of the enamel glass blank 8, as shown in a figure F, G;

(2) manufacturing a wire inlay pattern, welding a main copper base wire 5 and an auxiliary copper base wire 10 on an enamel glass body 8, selecting a copper round wire inlay wire with a proper thickness, welding the main copper round wire inlay wire on a lead-tin base wire 3 by lead tin, directly welding the auxiliary copper round wire inlay wire on the main copper round wire inlay wire, forming a reinforced lead-tin wire 4 in the welding process, and finally forming a copper wire inlay pattern 13 with a copper frame 9 through the main copper round wire inlay wire and the auxiliary copper round wire inlay wire as shown in a graph G;

(3) carrying out a replacement process, namely polishing the surface of the copper base line by using an angle grinder to form a flat and integrated copper base line plane body 6; gradually and horizontally grinding 2/5 of the copper round wire inlay line by using an electric angle grinder, and finally converting the copper wire inlay pattern into a tin-copper plane body; the surface layer of copper and tin can generate a new tin-copper alloy structure at high temperature, so that the surface of the alloy structure is higher in hardness, better in glossiness and stronger in durability, as shown in figure 2;

(4) carrying out a carving process, carving details by using a carving knife, and removing redundant lead-tin-copper materials at the edge of the copper-based line plane body 6 to form a more exquisite copper carving pattern 7; manually engraving the detail part which cannot be finished by the wire inlay process, and removing the redundant lead-tin-copper material outside the designed pattern in the engraving process to finally change the tin-copper plane body into a fine copper carving pattern 7;

(5) arranging a copper carving component, and then assisting to arrange the copper carving component 11 according to design requirements, wherein the purpose is to further strengthen the characteristics of a copper device of the copper carving component, so that the whole device is thicker, more luxurious, and the copper carving component 11 is a plain carving, a relief sculpture and a circular carving;

(6) and (3) carrying out post-treatment, finally coloring and carrying out anti-oxidation treatment on the metal part of the whole appliance, firstly using a black dyeing agent to enable the lead-tin part to become black and bright so as to enable the copper carving pattern 7 to have a three-dimensional effect, then soaking in a water glass solution for 10 minutes, then using a cloth wheel and polishing wax to carry out fine polishing on the surface of copper so as to generate the copper carving pattern 7 with a fine, three-dimensional and mirror surface effect, and finally carrying out anti-oxidation baking finish treatment on the metal part.

The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention, and it will be readily apparent to those skilled in the art that various modifications may be made to these embodiments, and the bronze carving replacement process defined herein may be implemented in other decorative embodiments, and thus, the invention is not to be limited to these embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The copper carving enamel glass ware is essentially a baking-free enamel glass ware with copper carving patterns, and is characterized by comprising an enamel glass body, a copper frame, a lead-tin base line, copper carving patterns and a copper carving component, wherein the enamel glass body is provided with the lead-tin base line, the edge of the enamel glass body is inlaid with the copper frame, and the copper carving patterns and the copper carving component are inlaid on the lead-tin base line; the copper ware property can be strengthened by arranging a copper carving component, wherein the copper carving component is plain carving, relief sculpture or circular carving.

2. The vitrified enamel glass according to claim 1, further comprising the steps of:

(4) carrying out a carving process, carving details by using a carving tool, and removing redundant lead-tin-copper materials at the edge of the copper-based line plane body to form a more exquisite copper carving pattern; manually engraving the detail part which cannot be finished by the wire inlay process, and removing the redundant lead-tin-copper material outside the designed pattern in the engraving process to finally change the tin-copper plane body into a fine copper engraving pattern;