CN108061953B - Automatic threading device and method for optical fibers - Google Patents
Automatic threading device and method for optical fibers Download PDFInfo
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- CN108061953B CN108061953B CN201810050842.6A CN201810050842A CN108061953B CN 108061953 B CN108061953 B CN 108061953B CN 201810050842 A CN201810050842 A CN 201810050842A CN 108061953 B CN108061953 B CN 108061953B
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 16
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 104
- 238000001514 detection method Methods 0.000 claims description 54
- 238000013519 translation Methods 0.000 claims description 22
- 239000002390 adhesive tape Substances 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Coupling Of Light Guides (AREA)
Abstract
The utility model provides an automatic threading device of optic fibre, includes tail sleeve material loading module, clamping ring material loading module, optic fibre threading module, tool carousel, three gyration tool, the tool carousel is rotated around the center by motor drive, the gyration tool is all fixed to be set up on the surface of tool carousel and evenly distributed along the circumference of tool carousel, tail sleeve material loading module, clamping ring material loading module, optic fibre threading module evenly set up along the circumference of tool carousel outer edge; the tail sleeve feeding module is used for moving the tail sleeve to the rotary jig, the clamping ring feeding module is used for moving the clamping ring to the rotary jig, and the optical fiber threading module is used for penetrating the optical fiber into the tail sleeve and the clamping ring. The tail sleeve feeding module and the clamping ring feeding module respectively feed the tail sleeve and the clamping ring to the rotary jigs automatically, the optical fiber threading module automatically and accurately penetrates the optical fiber wire into the tail sleeve and the clamping ring, and the three rotary jigs can operate simultaneously, process automatically, save manpower and improve working efficiency.
Description
Technical Field
The invention relates to the technical field of optical fiber threading, in particular to an automatic optical fiber threading device and an automatic optical fiber threading method.
Background
In the age of rapid development of technology today, optical fibers are widely used. With the long progress in information optical fiber transmission, optical fiber sensing, optical fiber connectors and the like, the market demand of optical fibers is also increasing, and the production quantity is also increasing. In manufacturing processes, it is often desirable to install parts for the fiber optic cable to facilitate product connection, to increase splice strength, and to increase fiber service life. At present, many companies adopt manual threading, but the manual threading has many defects, such as: the production efficiency is low, the production cost is high, and faults such as mixed wires and wrong wires or damages such as fiber breakage and the like are easy to occur. When mass production is encountered, the disadvantage of manual threading is more pronounced, and the labor cost for workers is quite high.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic threading device for optical fibers and a method thereof, which are accurate, stable, quick and efficient.
In order to achieve the above purpose, the invention provides an automatic optical fiber threading device, which comprises a tail sleeve feeding module, a clamping ring feeding module, an optical fiber threading module, a jig turntable and three rotary jigs, wherein the jig turntable is driven by a motor to rotate around the center, the rotary jigs are fixedly arranged on the surface of the jig turntable and uniformly distributed along the circumference of the jig turntable, and the tail sleeve feeding module, the clamping ring feeding module and the optical fiber threading module are uniformly arranged along the circumference of the outer edge of the jig turntable; the tail sleeve feeding module is used for moving the tail sleeve to the rotary jig, the clamping ring feeding module is used for moving the clamping ring to the rotary jig, and the optical fiber threading module is used for penetrating the optical fiber into the tail sleeve and the clamping ring.
Specifically, still include initial detection module, tail sleeve detection module, clamp ring detection module, initial detection module, tail sleeve detection module, clamp ring detection module evenly set up along the circumference of tool carousel outer edge, and initial detection module, tail sleeve detection module, clamp ring detection module are located respectively between fiber threading module, tail sleeve material loading module, the two liang of intervals of clamp ring material loading module, initial detection module, tail sleeve detection module, clamp ring detection module are used for detecting whether the gyration tool is in the state that no material was emptied, tail sleeve put in place, clamp ring put in place respectively.
Specifically, the tail sleeve material loading module includes tail sleeve support, tail sleeve tool, tail sleeve translation drive module, tail sleeve manipulator drive module, tail sleeve press the tool, tail sleeve press the drive module, tail sleeve horizontal drive module, tail sleeve guide jig, tail sleeve guide drive arrangement, tail sleeve support sets up along the outer edge of tool carousel, tail sleeve translation drive module sets up on the tail sleeve support, tail sleeve translation drive module is connected and drives the tangential removal of tool carousel with the tail sleeve tool drive, tail sleeve horizontal drive module level sets up on the tail sleeve support, tail sleeve horizontal drive module is connected and drives tail sleeve manipulator drive module, tail sleeve press the radial movement of drive module along the tool carousel, tail sleeve manipulator drive module is connected and drives tail sleeve manipulator drive, tail sleeve press the drive module and press the tool drive along vertical direction, tail sleeve guide drive module sets up on the tail sleeve support and drives the tool drive along the tangential movement of tool carousel, tail sleeve guide drive module sets up on the guide support, tail sleeve guide jig and sets up along the direction of rotation guide sleeve guide jig.
Specifically, clamping ring material loading module includes clamping ring support, clamping ring tool, clamping ring translation drive module, clamping ring manipulator drive module, clamping ring press the tool, clamping ring presses the drive module, clamping ring horizontal drive module, clamping ring direction tool, clamping ring direction drive arrangement, clamping ring support sets up along the outer edge of tool carousel, clamping ring translation drive module level sets up on the clamping ring support, clamping ring translation drive module is connected and drives the tangential removal of clamping ring tool along the tool carousel with clamping ring tool drive, clamping ring horizontal drive module level sets up on the clamping ring support, clamping ring horizontal drive module is connected and drives clamping ring manipulator drive module, clamping ring presses the radial removal of drive module along the tool carousel, clamping ring manipulator drive module is connected and drives clamping ring manipulator drive, clamping ring manipulator drive moves along vertical direction, clamping ring presses the drive module to press the tool drive to connect and drive clamping ring to press the tool to move along vertical direction, clamping ring direction guide drive module sets up on the clamping ring support and drives the clamping ring direction guide tool drive to move along the tangential direction of tool carousel, clamping ring guide die sets up on the clamping ring guide support, clamping ring guide die sets up along the radial removal along the clamping ring guide direction tool carousel.
Specifically, still include the ribbon module, the ribbon module includes material loading support, initiative feed wheel, cuts off the subassembly, pricks the sticky tape subassembly, material loading support, initiative feed wheel, cut off the subassembly, prick the sticky tape subassembly and set gradually in the below of optic fibre threading module, the material loading support is used for placing the sticky tape, initiative feed wheel provides power for the sticky tape and pulls the sticky tape to prick the sticky tape subassembly, it cuts off the sticky tape to cut off the subassembly, prick sticky tape subassembly rotation and twine the sticky tape on the optic fibre line surface.
Specifically, the optical fiber threading module comprises a frame, a wire pressing bracket, a wire feeding bracket, a wire pressing plate, a vertical driving module, a wire feeding plate, a wire feeding rubber roller and a horizontal driving module, wherein the wire pressing plate is horizontally fixed at the lower end of the wire pressing bracket, the wire feeding plate is horizontally fixed at the upper end of the wire feeding bracket and is arranged up and down relative to the wire feeding plate, the frame is arranged at one side of the wire feeding bracket, the vertical driving module is arranged on the frame and is in driving connection with the wire pressing bracket, and the wire pressing bracket is driven by the vertical driving module to move along the vertical direction so as to enable the wire pressing plate to be attached to the wire feeding plate; the upper surface of the wire feeding plate is uniformly provided with a plurality of lower semicircular guide grooves matched with the optical fiber wires along the horizontal direction, the wire feeding rubber roller penetrates through the lower semicircular guide grooves and is perpendicular to the lower semicircular guide grooves in the penetrating direction, two ends of the wire feeding rubber roller are respectively connected with two sides of the wire feeding plate through bearings, and the wire feeding driving module drives the wire feeding rubber roller to rotate;
the rotary jig further comprises a horizontal driving module, the horizontal driving module is arranged on the surface of the jig turntable and is in driving connection with the rotary jig, the horizontal driving module drives the rotary jig to move along the horizontal direction so that the rotary jig is close to the wire feeding plate, and a fitting trough corresponding to the lower semicircular guide groove is arranged on the rotary jig.
Specifically, the optical fiber threading module further comprises a wire pressing rubber roller, the wire pressing rubber roller is arranged in the wire pressing plate in a penetrating mode and located right above the wire feeding rubber roller, and two ends of the wire pressing rubber roller are connected with two sides of the wire pressing plate through bearings respectively.
Specifically, the optical fiber threading module still includes that the product presses tool, pressure post, line ball sleeve, pressure spring, the product presses the tool level setting and is close to the one end of gyration tool at the line ball board, and the lower surface that the product pressed the tool offered the semicircle guide way that corresponds with the semicircle guide way down, the line ball post is vertical to be fixed in the upper end that the product pressed the tool, the line ball sleeve is fixed to be set up on the line ball support and cup joint at the surface of line ball post, the pressure spring crimping is pressed between tool and the product at line ball post surface at line ball sleeve.
Specifically, still include clamp cylinder, clamp connecting rod on the gyration tool, clamp cylinder and clamp connecting rod's one end drive connection, accessory silo is articulated with clamp connecting rod's the other end, clamp cylinder drive clamp connecting rod's one end along vertical direction removal makes clamp connecting rod's the other end along the horizontal direction removal, makes accessory silo clamp.
In order to achieve the above object, the present invention also provides an automatic threading method for optical fibers, comprising the steps of,
Step one, starting a device, wherein a jig turntable rotates to drive a rotary jig to move along the circumferential direction, and an initial detection module detects whether the rotary jig is in a material-free emptying state;
Step two, a tail sleeve feeding module conveys the tail sleeve to a rotary jig, and a tail sleeve detection module detects whether the tail sleeve on the rotary jig is put in place or not;
Step three, the clamping ring feeding module conveys the clamping ring to the rotary jig, and the clamping ring detection module detects whether the clamping ring on the rotary jig is put in place or not;
Step four, the rotary jig moves to an optical fiber threading module, and the optical fiber threading module penetrates an optical fiber wire into a tail sleeve and a clamping ring on the rotary jig;
And fifthly, after the threading of the optical fiber threading module is completed, the ribbon module automatically carries out ribbon binding processing on the optical fiber.
The invention has the beneficial effects that: according to the invention, the tail sleeve feeding module and the clamping ring feeding module are used for respectively feeding the tail sleeve and the clamping ring to the rotary jig, the optical fiber threading module is used for automatically and accurately threading the optical fiber wire into the tail sleeve and the clamping ring on the rotary jig, the processing process is full-automatic, the manpower resource and the labor cost are saved, the threading process is stable, and the errors and damages of manual threading are avoided; the three rotary jigs are driven to move along the circumferential direction through the rotation of the jig turntable, so that the rotary jigs respectively and simultaneously carry out tail sleeve feeding, clamping ring feeding and optical fiber threading operation, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a schematic diagram of a tail sleeve loading module structure of the invention;
FIG. 3 is a schematic diagram of a clamping ring feeding module according to the present invention;
FIG. 4 is a schematic diagram of the tail sleeve jig of the present invention;
FIG. 5 is a schematic diagram of the structure of the tail sleeve guiding jig and the tail sleeve pressing jig of the invention;
FIG. 6 is a schematic view of a fiber threading module according to the present invention;
FIG. 7 is a partial schematic view of a fiber optic threading module of the present invention;
FIG. 8 is a schematic diagram of a rotary jig according to the present invention;
Fig. 9 is a schematic view of the ribbon module construction of the present invention.
Reference numerals illustrate:
1. A tail sleeve feeding module; 2. clamping ring feeding module; 3. an optical fiber threading module; 4. a jig turntable; 5. a rotary jig; 6. an initial detection module; 7. a tail sleeve detection module; 8. a clamp ring detection module; 9. a tie module;
11. Tail sleeve jig; 12. a tail sleeve translation driving module; 13. a tail sleeve manipulator; 14. a tail sleeve manipulator driving module; 15. tail sleeve pressing jig; 16. the tail sleeve presses the driving module; 17. a tail sleeve horizontal driving module; 18. guiding jig of tail sleeve; 19. the tail sleeve guide driving module; 20. a tail sleeve bracket;
21. Clamping ring jig; 22. a clamping ring translation driving module; 23. a clamp ring manipulator; 24. a clamping ring manipulator drive module; 25. clamping ring pressing jig; 26. the clamping ring presses the driving module; 27. a clamping ring horizontal driving module; 28. clamping ring guiding jig; 29. the clamping ring guides the driving module; 30. a clamp ring holder;
51. fitting material tanks; 52. a horizontal driving module; 53. a clamping cylinder; 54. clamping the connecting rod;
91. A feeding bracket; 92. a driving feeding wheel; 93. cutting off the assembly; 94. binding an adhesive tape assembly;
111. A tail sleeve trough; 151. pressing the tail sleeve into a block; 181. a tail sleeve guide groove;
311. A wire feeding bracket; 312. a wire feeding plate; 313. wire feeding rubber roller; 315. a wire feeding driving module; 316. a lower semicircular guide groove;
321. A frame; 322. a vertical driving module; 323. a wire pressing bracket; 324. a wire pressing plate; 325. an upper semicircular guide groove; 326. a wire pressing rubber roller; 327. product pressing jig; 328. a wire pressing sleeve; 329. a wire pressing column; 330. a compression spring.
Detailed Description
Referring to fig. 1-9, the invention relates to an automatic optical fiber threading device, which comprises a tail sleeve feeding module 1, a clamping ring feeding module 2, an optical fiber threading module 3, a jig turntable 4 and three rotary jigs 5, wherein the jig turntable 4 is driven by a motor to rotate around the center, the rotary jigs 5 are fixedly arranged on the surface of the jig turntable 4 and uniformly distributed along the circumference of the jig turntable 4, and the tail sleeve feeding module 1, the clamping ring feeding module 2 and the optical fiber threading module 3 are uniformly arranged along the circumference of the outer edge of the jig turntable 4; the tail sleeve feeding module 1 is used for moving the tail sleeve to the rotary jig 5, the clamping ring feeding module 2 is used for moving the clamping ring to the rotary jig 5, and the optical fiber threading module 3 is used for penetrating an optical fiber wire into the tail sleeve and the clamping ring.
According to the invention, the tail sleeve feeding module 1 and the clamping ring feeding module 2 are used for respectively and automatically feeding the tail sleeve and the clamping ring to the rotary jig 5, the optical fiber threading module 3 is used for automatically and accurately threading the optical fiber wire into the tail sleeve and the clamping ring on the rotary jig 5, the processing process is full-automatic, the manpower resource and the labor cost are saved, the threading process is stable, and the errors and damages of manual threading are avoided; the three rotary jigs 5 are driven to move along the circumferential direction through the rotation of the jig turntable 4, so that the rotary jigs 5 respectively and simultaneously carry out tail sleeve feeding, clamping ring feeding and optical fiber threading operation, and the working efficiency is greatly improved.
Specifically, still include initial detection module 6, tail cover detection module 7, clamp ring detection module 8, initial detection module 6, tail cover detection module 7, clamp ring detection module 8 evenly set up along the circumference of tool carousel 4 outer edge, and initial detection module 6, tail cover detection module 7, clamp ring detection module 8 are located respectively between fiber threading module 3, tail cover material loading module 1, the two liang of intervals of clamp ring material loading module 2, initial detection module 6, tail cover detection module 7, clamp ring detection module 8 are used for detecting respectively and rotate tool 5 and are in the state that no material was emptied, tail cover put in place, clamp ring put in place.
By adopting the scheme, the initial detection module 6, the tail sleeve detection module 7 and the clamping ring detection module 8 are fixedly arranged on the circumference of the outer edge of the jig turntable 4 and are positioned above the jig turntable 4, and are respectively used for detecting whether the rotary jig 5 is in a state of tail sleeve in place, clamping ring in place and no material emptying, when the initial detection module, the tail sleeve detection module and the clamping ring detection module detect that the rotary jig 5 is abnormal, information is fed back to a system, the system is controlled to suspend operation, and the system is restarted after the fault is removed, so that unqualified products are prevented from being processed, and equipment can be effectively protected.
Referring to fig. 2-5, specifically, the tail sleeve feeding module includes a tail sleeve bracket 20, a tail sleeve jig 11, a tail sleeve translational driving module 12, a tail sleeve manipulator 13, a tail sleeve manipulator driving module 14, a tail sleeve pressing jig 15, a tail sleeve pressing driving module 16, a tail sleeve horizontal driving module 17, a tail sleeve guiding jig 18, and a tail sleeve guiding driving device, the tail sleeve bracket 20 is disposed at an outer edge of the jig turntable, the tail sleeve translational driving module 12 is horizontally disposed on the tail sleeve bracket 20, the tail sleeve translational driving module 12 is in driving connection with the tail sleeve jig 11 and drives the tail sleeve jig 11 to move along a tangential direction of the jig turntable 4, the tail sleeve horizontal driving module 17 is horizontally disposed on the tail sleeve bracket 20, the tail sleeve horizontal driving module 17 is in driving connection with the tail sleeve manipulator driving module 14 and the tail sleeve pressing driving module 16 and drives the tail sleeve manipulator driving module 14 and the tail sleeve pressing driving module 16 to move along the radial direction of the jig turntable 4, the tail sleeve manipulator driving module 14 is in driving connection with the tail sleeve manipulator 13 and drives the tail sleeve manipulator 13 to move along the vertical direction, the tail sleeve pressing driving module 16 is in driving connection with the tail sleeve pressing jig 15 and drives the tail sleeve pressing jig 15 to move along the vertical direction, the tail sleeve guide driving module 19 is arranged on the tail sleeve bracket 20, the tail sleeve guide jig 18 is arranged above the circumference where the rotary jig 5 is located, and the tail sleeve guide driving module 19 is in driving connection with the tail sleeve guide jig 18 and drives the tail sleeve guide jig 18 to move along the vertical direction.
By adopting the scheme, the tail sleeve jig 11 is provided with the tail sleeve trough 111 corresponding to the accessory trough 51 of the rotary jig 5, the front end of the tail sleeve translational driving module 12 is connected with the tail sleeve vibration disc and the tail sleeve direct vibrator, and the tail sleeve vibration disc and the tail sleeve direct vibrator automatically select tail sleeve materials and sequentially output the tail sleeve materials into the tail sleeve trough 111 of the tail sleeve jig 11;
The tail sleeve translation driving module 12 drives the tail sleeve jig 11 to move to the tail sleeve bracket 20 along the tangential direction of the jig turntable 4, the tail sleeve guide driving module 19 drives the tail sleeve guide jig 18 to move downwards so that the tail sleeve guide jig 18 is attached to the rotary jig 5, a tail sleeve guide groove 181 corresponding to the accessory trough 51 is formed in the tail sleeve guide jig 18, and the tail sleeve manipulator 13 moves through the tail sleeve manipulator driving module 14 and the tail sleeve horizontal driving module 17 to clamp the tail sleeve from the tail sleeve jig 11 into the tail sleeve guide groove 181 of the tail sleeve guide jig 18;
the lower extreme that the tool 15 was pressed to the tail cover is provided with the tail cover that corresponds with tail cover guide slot 181 presses briquetting 151, and the tool 15 is pressed through the tail cover and is pressed driving module 16 and tail cover horizontal driving module 17 removal to the tail cover, and tail cover presses briquetting 151 will correspond in the tail cover guide slot 181 the tail cover press into the accessory silo 51 of gyration tool 5, through the guide effect of tail cover guide slot 181, makes tail cover material loading accurate, steady.
Referring to fig. 3, specifically, the clamping ring feeding module includes a clamping ring support 30, a clamping ring fixture 21, a clamping ring translation driving module 22, a clamping ring manipulator 23, a clamping ring manipulator driving module 24, a clamping ring pressing driving module 25, a clamping ring pressing driving module 26, a clamping ring horizontal driving module 27, a clamping ring guiding fixture 28, and a clamping ring guiding driving device, the clamping ring support 30 is disposed on an outer edge of the fixture turntable, the clamping ring translation driving module 22 is horizontally disposed on the clamping ring support, the clamping ring translation driving module 22 is in driving connection with the clamping ring fixture 21 and drives the clamping ring fixture 21 to move along a tangential direction of the fixture turntable 4, the clamping ring horizontal driving module 27 is disposed on the clamping ring support 30, the clamping ring horizontal driving module 27 is in driving connection with the clamping ring manipulator driving module 24, the clamping ring pressing driving module 26 moves along a radial direction of the fixture turntable 4, the clamping ring manipulator driving module 24 is in driving connection with the clamping ring manipulator 23 and drives the clamping ring manipulator 23 to move along a vertical direction, the clamping ring translation driving module 22 is connected with the clamping ring guiding fixture 25 along the clamping ring guiding fixture 28 in a circumferential direction of the clamping ring driving module 29, and the clamping ring guiding fixture 28 is disposed on the clamping ring driving module 29 and moves along a circumferential direction of the clamping ring guiding fixture 28.
By adopting the scheme, the clamping ring jig 21 is provided with the clamping ring trough corresponding to the accessory trough 51 of the rotary jig 5, the front end of the clamping ring translation driving module 22 is connected with the clamping ring vibration disc and the clamping ring direct vibrator, and the clamping ring vibration disc and the clamping ring direct vibrator automatically select materials of the clamping ring and sequentially output the materials into the clamping ring trough of the clamping ring jig 21;
The clamping ring translation driving module 22 drives the clamping ring jig 21 to move to the clamping ring bracket 30 along the tangential direction of the jig turntable 4, the clamping ring guide driving module 29 drives the clamping ring guide jig 28 to move downwards so that the clamping ring guide jig 28 is attached to the rotary jig 5, a clamping ring guide groove corresponding to the accessory trough 51 is formed in the clamping ring guide jig 28, and the clamping ring manipulator 23 moves through the clamping ring manipulator driving module 24 and the horizontal driving module 52 to clamp the clamping ring from the clamping ring jig 21 to the clamping ring guide groove of the clamping ring guide jig 28;
the lower extreme that clamping ring pressed the tool 25 is provided with the clamping ring press block that corresponds with clamping ring guiding groove, and clamping ring presses the tool 25 and presses drive module 26 and horizontal drive module 52 removal through the clamping ring, and the clamping ring presses the clamping ring press block in will corresponding clamping ring guiding groove and press into accessory silo 51, through the guiding action of clamping ring guiding groove, makes clamping ring material loading accurate, steady.
The clamping ring translation driving module 22 drives the clamping ring jig 21 to move to the position to be clamped and is further provided with a material ejection module, the material ejection module ejects the clamping ring to an ideal position, and clamping accuracy of the clamping ring manipulator 23 is improved.
Referring to fig. 9, specifically, the ribbon module 9 further includes a feeding support 91, an active feeding wheel 92, a cutting assembly 93, and a ribbon binding assembly 94, wherein the feeding support 91, the active feeding wheel 92, the cutting assembly 93, and the ribbon binding assembly 94 are sequentially disposed below the optical fiber threading module 3, the feeding support 91 is used for placing a ribbon, the active feeding wheel 92 provides power for the ribbon to pull the ribbon to the ribbon binding assembly 94, the cutting assembly 93 cuts the ribbon, and the ribbon binding assembly 94 rotates to wind the ribbon on the surface of the optical fiber.
By adopting the scheme, the ribbon module 9 is arranged below the optical fiber threading module 3, and when the threading of the optical fiber threading module 3 is completed, the ribbon module 9 automatically and instantly bundles the adhesive tape on the surface of the optical fiber wire, so that the final process of the threading processing is completed.
Referring to fig. 4-8, specifically, the optical fiber threading module 3 includes a frame 321, a wire pressing support 323, a wire feeding support 311, a wire pressing plate 324, a vertical driving module 322, a wire feeding plate 312, a wire feeding rubber roller 313, and a horizontal driving module 52, wherein the wire pressing plate 324 is horizontally fixed at the lower end of the wire pressing support 323, the wire feeding plate 312 is horizontally fixed at the upper end of the wire feeding support 311, the wire pressing plate 324 and the wire feeding plate 312 are vertically opposite, the frame 321 is arranged at one side of the wire feeding support 311, the vertical driving module 322 is arranged on the frame 321 and is in driving connection with the wire pressing support 323, and the vertical driving module 322 drives the wire pressing support 323 to move along the vertical direction so as to make the wire pressing plate 324 fit with the wire feeding plate 312; the upper surface of the wire feeding plate 312 is uniformly provided with a plurality of lower semicircular guide grooves 316 which are adapted to the optical fiber wires along the horizontal direction, the wire feeding rubber roller 313 penetrates through the lower semicircular guide grooves 316 and the penetrating direction is vertical to the lower semicircular guide grooves 316, two ends of the wire feeding rubber roller 313 are respectively connected with two sides of the wire feeding plate 312 through bearings, and the wire feeding driving module 315 drives the wire feeding rubber roller 313 to rotate;
The rotary jig 5 further comprises a horizontal driving module 52, the horizontal driving module 52 is arranged on the surface of the jig turntable 4 and is in driving connection with the rotary jig 5, the horizontal driving module 52 drives the rotary jig 5 to move along the horizontal direction so that the rotary jig 5 is close to the wire feeding plate 312, and the rotary jig 5 is provided with a fitting trough 51 corresponding to the lower semicircular guide groove 316.
By adopting the scheme, the optical fiber wires are placed in the lower semicircular guide grooves 316 of the wire feeding plate 312 one by one, the horizontal driving module 52 drives the rotary jig 5 to be close to the wire feeding plate 312, the accessory trough 51 is aligned with the lower semicircular guide grooves 316 one by one, the vertical driving module 322 drives the wire pressing plate 324 to move downwards to be attached to the surface of the wire feeding plate 312 and to be pressed on the surface of the optical fiber wires to form auxiliary positioning for the optical fiber wires, the wire feeding driving module 315 drives the wire feeding rubber roller 313 to rotate, and the wire feeding rubber roller 313 drives the optical fiber wires to be conveyed backwards and penetrate into accessories one by one. Through the 3 threading of this fiber optic threading module, make the threading accurate, the threading direction clear, the threading process is steady, avoided the mixed line that the manpower threading probably leads to, wrong line, split fine, short fine scheduling problem, adopted automation mechanized operation moreover, practiced thrift manpower resources and manufacturing cost greatly, improved production efficiency.
Specifically, the fiber threading module 3 further includes a thread pressing rubber roller 326, the thread pressing rubber roller 326 is disposed in the thread pressing plate 324 and is located right above the thread feeding rubber roller 313, and two ends of the thread pressing rubber roller 326 are respectively connected with two sides of the thread pressing plate 324 through bearings.
With the above scheme, the wire pressing rubber roller 326 is located right above the wire feeding rubber roller 313, and when the vertical driving module 322 drives the wire pressing plate 324 to be attached to the surface of the wire feeding plate 312, the wire pressing rubber roller 326 is attached to the wire feeding rubber roller 313 and is pressed onto the surface of the optical fiber. The wire feeding driving device drives the wire feeding rubber roller 313 to rotate, and the wire feeding rubber roller 313 and the wire pressing rubber roller 326 act on the optical fiber wire together to provide power for the backward conveying of the optical fiber wire. The crimp rubber roller 326 ensures stable delivery of the optical fiber wire and reduces delivery resistance.
Specifically, the optical fiber threading module 3 further comprises a product pressing jig 327, a wire pressing column 329, a wire pressing sleeve 328 and a pressure spring 330, wherein the product pressing jig 327 is horizontally arranged at one end of the wire pressing plate 324, which is close to the rotary jig 5, an upper semicircular guide groove 325 corresponding to the lower semicircular guide groove 316 is formed in the lower surface of the product pressing jig 327, the wire pressing column 329 is vertically fixed at the upper end of the product pressing jig 327, the wire pressing sleeve 328 is fixedly arranged on the wire pressing support 323 and sleeved on the surface of the wire pressing column 329, and the pressure spring 330 is in compression joint between the wire pressing sleeve 328 and the product pressing jig 327 and sleeved on the surface of the wire pressing column 329.
By adopting the scheme, when the vertical driving module 322 drives the wire pressing support 323 to move downwards, the product pressing jig 32727 is tightly attached to the surface of the wire feeding plate 312 through the pressure spring 330, and the upper semicircular guide grooves 325 and the lower semicircular guide grooves 316 on the lower surface of the product pressing jig 327 are in one-to-one correspondence. The product pressing jig 327 and the upper semicircular guide groove 325 and the lower semicircular guide groove 316 combine to form an accurate optical fiber channel, so that the optical fiber wire enters the tail sleeve and the clamping ring on the rotary jig 5 in a set manner.
Specifically, the rotary jig 5 further comprises a clamping air cylinder 53 and a clamping connecting rod 54, the clamping air cylinder 53 is in driving connection with one end of the clamping connecting rod 54, the accessory trough 51 is hinged with the other end of the clamping connecting rod 54, and the clamping air cylinder 53 drives one end of the clamping connecting rod 54 to move in the vertical direction so that the other end of the clamping connecting rod 54 moves in the horizontal direction, and the accessory trough 51 is clamped.
By adopting the scheme, the accessory trough 51 is in a loosening state at the beginning, after the tail sleeve and the clamping ring are put in, the clamping cylinder 53 drives one end of the clamping connecting rod 54 to move along the vertical direction, so that the other end of the clamping connecting rod 54 moves along the horizontal direction, the accessory trough 51 is clamped, the tail sleeve and the clamping ring are fixed, and the subsequent threading processing is performed.
In order to achieve the above object, the present invention also provides a threading method of an optical fiber automatic threading device, comprising the steps of,
Step one, starting a device, wherein a jig turntable 4 rotates to drive a rotary jig 5 to move along the circumferential direction, and an initial detection module 6 detects whether the rotary jig 5 is in a material-free emptying state;
Step two, the tail sleeve feeding module 1 conveys the tail sleeve to the rotary jig 5, and the tail sleeve detection module 7 detects whether the tail sleeve on the rotary jig 5 is put in place or not;
step three, the clamping ring feeding module 2 conveys the clamping ring to the rotary jig 5, and the clamping ring detection module 8 detects whether the clamping ring on the rotary jig 5 is put in place or not;
step four, the rotary jig 5 moves to the optical fiber threading module 3, and the optical fiber threading module 3 penetrates an optical fiber wire into a tail sleeve and a clamping ring on the rotary jig 5;
And fifthly, after the threading of the optical fiber threading module is completed, the ribbon module automatically carries out ribbon binding processing on the optical fiber.
The above embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the design of the present invention.
Claims (2)
1. An automatic threading device of optic fibre, its characterized in that: the device comprises a tail sleeve feeding module, a clamping ring feeding module, an optical fiber threading module, a jig turntable and three rotary jigs, wherein the jig turntable is driven by a motor to rotate around the center, the rotary jigs are fixedly arranged on the surface of the jig turntable and uniformly distributed along the circumference of the jig turntable, and the tail sleeve feeding module, the clamping ring feeding module and the optical fiber threading module are uniformly arranged along the circumference of the outer edge of the jig turntable; the tail sleeve feeding module is used for moving the tail sleeve to the rotary jig, the clamping ring feeding module is used for moving the clamping ring to the rotary jig, and the optical fiber threading module is used for penetrating the optical fiber into the tail sleeve and the clamping ring;
the device comprises a jig rotating disc, an initial detection module, a tail sleeve detection module and a clamping ring detection module, wherein the initial detection module, the tail sleeve detection module and the clamping ring detection module are uniformly arranged along the circumference of the outer edge of the jig rotating disc, the initial detection module, the tail sleeve detection module and the clamping ring detection module are respectively positioned between the optical fiber threading module, the tail sleeve feeding module and the clamping ring feeding module in a pairwise manner, and the initial detection module, the tail sleeve detection module and the clamping ring detection module are respectively used for detecting whether the rotating jig is in a state of no-material emptying, tail sleeve in-place placing and clamping ring in-place;
the tail sleeve feeding module comprises a tail sleeve support, a tail sleeve jig, a tail sleeve translation driving module, a tail sleeve manipulator driving module, a tail sleeve pressing jig, a tail sleeve pressing driving module, a tail sleeve horizontal driving module, a tail sleeve guiding jig and a tail sleeve guiding driving device, wherein the tail sleeve support is arranged on the outer edge of a jig turntable, the tail sleeve translation driving module is arranged on the tail sleeve support, the tail sleeve translation driving module is in driving connection with the tail sleeve jig and drives the tail sleeve jig to move along the tangential direction of the jig turntable, the tail sleeve horizontal driving module is horizontally arranged on the tail sleeve support, the tail sleeve horizontal driving module is in driving connection with the tail sleeve manipulator driving module, the tail sleeve pressing driving module is in driving connection with the tail sleeve manipulator driving module and drives the tail sleeve manipulator to move along the radial direction of the jig turntable, the tail sleeve pressing driving module is in driving connection with the tail sleeve manipulator driving module and drives the tail sleeve manipulator to move along the vertical direction, and the tail sleeve guiding jig is arranged on the tail sleeve guiding jig and is in the circumferential direction of the guiding jig;
The clamping ring feeding module comprises a clamping ring support, a clamping ring jig, a clamping ring translation driving module, a clamping ring manipulator driving module, a clamping ring pressing jig, a clamping ring pressing driving module, a clamping ring horizontal driving module, a clamping ring guiding jig and a clamping ring guiding driving device, wherein the clamping ring support is arranged on the outer edge of a jig turntable, the clamping ring translation driving module is horizontally arranged on the clamping ring support, the clamping ring translation driving module is in driving connection with the clamping ring jig and drives the clamping ring jig to move along the tangential direction of the jig turntable, the clamping ring horizontal driving module is horizontally arranged on the clamping ring support, the clamping ring horizontal driving module is in driving connection with the clamping ring manipulator driving module, the clamping ring pressing driving module is in driving connection with the clamping ring manipulator and drives the clamping ring manipulator to move along the radial direction of the jig turntable, the clamping ring pressing driving module is in driving connection with the clamping ring manipulator and drives the clamping ring manipulator to move along the vertical direction, and the clamping ring guiding jig is arranged on the clamping ring guiding driving module and drives the clamping ring to move along the circumferential direction along the clamping ring turntable;
The optical fiber threading module comprises a fiber threading module, and is characterized by further comprising a ribbon module, wherein the ribbon module comprises a feeding bracket, an active feeding wheel, a cutting assembly and a tape binding assembly, the feeding bracket, the active feeding wheel, the cutting assembly and the tape binding assembly are sequentially arranged below the optical fiber threading module, the feeding bracket is used for placing the adhesive tape, the active feeding wheel provides power for the adhesive tape to pull the adhesive tape to the tape binding assembly, the cutting assembly cuts off the adhesive tape, and the tape binding assembly rotates to wind the adhesive tape on the surface of the optical fiber;
The optical fiber threading module comprises a frame, a wire pressing bracket, a wire feeding bracket, a wire pressing plate, a vertical driving module, a wire feeding plate, a wire feeding rubber roller and a horizontal driving module, wherein the wire pressing plate is horizontally fixed at the lower end of the wire pressing bracket, the wire feeding plate is horizontally fixed at the upper end of the wire feeding bracket, the wire pressing plate and the wire feeding plate are oppositely arranged up and down, the vertical driving module is arranged on the frame and is in driving connection with the wire pressing bracket, and the vertical driving module drives the wire pressing bracket to move along the vertical direction so as to enable the wire pressing plate to be attached to the wire feeding plate; the upper surface of the wire feeding plate is uniformly provided with a plurality of lower semicircular guide grooves matched with the optical fiber wires along the horizontal direction, the wire feeding rubber roller penetrates through the lower semicircular guide grooves and is perpendicular to the lower semicircular guide grooves in the penetrating direction, two ends of the wire feeding rubber roller are respectively connected with two sides of the wire feeding plate through bearings, and the optical fiber threading module further comprises a wire feeding driving module which drives the wire feeding rubber roller to rotate;
the rotary jig further comprises a horizontal driving module, the horizontal driving module is arranged on the surface of the jig turntable and is in driving connection with the rotary jig, the horizontal driving module drives the rotary jig to move along the horizontal direction so that the rotary jig is close to the wire feeding plate, and a fitting trough corresponding to the lower semicircular guide groove is arranged on the rotary jig;
The optical fiber threading module further comprises a wire pressing rubber roller, wherein the wire pressing rubber roller is arranged in the wire pressing plate in a penetrating mode and is positioned right above the wire feeding rubber roller, and two ends of the wire pressing rubber roller are respectively connected with two sides of the wire pressing plate through bearings;
The optical fiber threading module further comprises a product pressing jig, a wire pressing column, a wire pressing sleeve and a pressure spring, wherein the product pressing jig is horizontally arranged at one end of the wire pressing plate, an upper semicircular guide groove corresponding to the lower semicircular guide groove is formed in the lower surface of the product pressing jig, the wire pressing column is vertically fixed at the upper end of the product pressing jig, the wire pressing sleeve is fixedly arranged on the wire pressing support and sleeved on the surface of the wire pressing column, and the wire pressing spring is pressed between the wire pressing sleeve and the product pressing jig and sleeved on the surface of the wire pressing column;
The rotary jig is characterized by further comprising a clamping cylinder and a clamping connecting rod, wherein the clamping cylinder is in driving connection with one end of the clamping connecting rod, the accessory trough is hinged with the other end of the clamping connecting rod, and the clamping cylinder drives one end of the clamping connecting rod to move in the vertical direction so that the other end of the clamping connecting rod moves in the horizontal direction, and the accessory trough is clamped.
2. An automatic threading method for optical fibers using the automatic threading device for optical fibers according to claim 1, characterized in that: comprises the steps of,
Step one, starting a device, wherein a jig turntable rotates to drive a rotary jig to move along the circumferential direction, and an initial detection module detects whether the rotary jig is in a material-free emptying state;
Step two, a tail sleeve feeding module conveys the tail sleeve to a rotary jig, and a tail sleeve detection module detects whether the tail sleeve on the rotary jig is put in place or not;
Step three, the clamping ring feeding module conveys the clamping ring to the rotary jig, and the clamping ring detection module detects whether the clamping ring on the rotary jig is put in place or not;
step four, the rotary jig moves to an optical fiber threading module, and the optical fiber threading module penetrates an optical fiber wire into a tail sleeve and a clamping ring on the rotary jig;
And fifthly, after the threading of the optical fiber threading module is completed, the ribbon module automatically carries out ribbon binding processing on the optical fiber.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810050842.6A CN108061953B (en) | 2018-01-18 | 2018-01-18 | Automatic threading device and method for optical fibers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810050842.6A CN108061953B (en) | 2018-01-18 | 2018-01-18 | Automatic threading device and method for optical fibers |
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| CN108061953A CN108061953A (en) | 2018-05-22 |
| CN108061953B true CN108061953B (en) | 2024-04-30 |
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| CN201810050842.6A Active CN108061953B (en) | 2018-01-18 | 2018-01-18 | Automatic threading device and method for optical fibers |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109607300B (en) * | 2018-11-23 | 2020-08-04 | 湖北三江航天万山特种车辆有限公司 | Double-motor adjustable traction conveying device |
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