CN108060318B - It a kind of printing aluminum plate foundation band preparation method and its improves equipment - Google Patents

It a kind of printing aluminum plate foundation band preparation method and its improves equipment Download PDF

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Publication number
CN108060318B
CN108060318B CN201711402084.1A CN201711402084A CN108060318B CN 108060318 B CN108060318 B CN 108060318B CN 201711402084 A CN201711402084 A CN 201711402084A CN 108060318 B CN108060318 B CN 108060318B
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melt
molten aluminum
printing
liquid
aluminum plate
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CN108060318A (en
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黄绍浪
万宝伟
董则防
徐成志
吴保剑
王芬
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Jiangsu Dingsheng New Energy Material Co Ltd
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Jiangsu Dingsheng New Energy Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/02Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action including acoustic waves
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Manufacturing & Machinery (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

It a kind of printing aluminum plate foundation band preparation method disclosed by the invention and its improves equipment, as a raw material for production using electrolytic aluminium liquid and aluminium ingot, electrolytic aluminium liquid is sent to smelting furnace by automatic siphon equipment, with aluminium ingot melting, when refining, refining agent is injected using the N2 mode of dusting, and pass through bipolar plate filter and online depassing unit, remove the gred degasification, the application is respectively from material feeding, slagging-off, it sets about in degasification and casting process, improve production equipment, provided with automatic siphon equipment and liquid level monitoring device, compared with the production of existing aluminium ingot, molten aluminum smelting efficiency increases substantially, production cost is also with reduction, compared with the production of existing electrolytic aluminium liquid, the application slagging-off degassing effect is more preferable, crystal grain refinement is higher, the case where heat waste and oxidation, is greatly lowered, the aluminum plate foundation strip quality of production is more excellent, loss is less.

Description

It a kind of printing aluminum plate foundation band preparation method and its improves equipment
Technical field
The present invention relates to the production of aluminum plate foundation band, especially a kind of printing aluminum plate foundation band preparation method and its improvement are set It is standby.
Background technique
Offset printing is the major way of Contemporary Printing, the offset printing plate of today, either traditional PS version, or close The CTP version released over year, is all the pre-coating light sensitive plate using aluminum plate foundation as support.PS editions be pre-coating light sensitive plate abbreviation, be one Kind is pre-coated with the sensitive lithographic plate that can be used for printing down at any time of photosensitive layer, is that the 0.15 of fine and close Grains is being formed after the electrolytic oxidation of surface On the aluminum plate foundation of~0.50mm thickness be coated with photosensitive (heat) resin layer of non-silver and it is manufactured.PS editions have high resolution, reproducibility it is strong, Clear writing is convenient for the advantages that automation Plate making printing, high financial profit, the great attention by countries in the world printing industry. Now, industrially developed country PS editions dosages have accounted for the 80%~90% of entire galley.
With PS editions development, the enterprise for producing printing aluminum plate foundation band also develops therewith, more, but also causes The levels of audit quality of aluminum plate foundation band is uneven, and production now mainly includes 2 kinds: 1, full aluminium ingot production;2, electrolytic aluminium liquid produces, Wherein, the first the shortcomings that be: 1, aluminium ingot melting cost is excessively high;2, the production technology period is longer, is unfavorable for producing in batches;The Two kinds of the shortcomings that are: 1, melt heat waste is high;2, melt turnover, which mostly uses, two-mans ladle, and in actual production, is greatly improved molten Body oxidation can largely be involved in air, cause to aoxidize secondly, melt surge situation is serious during melt pours into smelting furnace Melt is lost in impurity.
In addition, there is also certain Universal Problems, for example, removal of impurities degasification is of low quality, melt via chute enters casting When milling train, melt flow not can be effectively controlled, the casting efficiency of casting and rolling machine is affected.
Summary of the invention
The present invention is in view of the above-mentioned problems, disclosing a kind of printing aluminum plate foundation band preparation method and its improving equipment.
Specific technical solution is as follows:
It a kind of printing aluminum plate foundation band preparation method and its improves equipment, which is characterized in that comprising the following specific steps
(1) electrolytic aluminium liquid is sent to smelting furnace using automatic siphon equipment, and requires to be added according to technique and accounts for electrolytic aluminium liquid The aluminium ingot of gross mass 20%~40% heats and controls molten aluminum melt temperature at 725 DEG C~760 DEG C, and time control is small 3~5 When;
(2) mode dusted using N2 is sprayed into refining agent into molten aluminum melt, is refined, refining agent dosage and molten aluminum Specific gravity relationship between melt is as follows: every t molten aluminum melt sprays into the refining agent of 3~5kg;Intracorporal gas is melted tentatively to reduce molten aluminum Body content, refining time need to be controlled in 15min or more, at the same for avoid molten aluminum melt generate superheated melt, reduce oxidation and Heat waste, refining time need to be controlled in 20min hereinafter, then stand 20min, carry out surface slagging-off;
(3) the molten aluminum melt after the slagging-off of surface, is imported into bipolar plate filter, carries out bipolar plate-type filtering, bipolar plates The hole mesh of formula filter is configured to 30/50ppi;After the completion of filtering and removing slag, molten aluminum melt imports online depassing unit via chute In, carry out online degasification;
(4) the molten aluminum melt after the completion of degasification flows into casting and rolling machine casting via chute, by technique requirement casting at different rule The printing of lattice aluminum plate foundation band.
The automatic siphon equipment is used to be sent into the electrolytic aluminium liquid in electrolytic cell in smelting furnace, including insertion electrolytic cell With the lifting means and vaccum-pumping equipment of siphon pipe, control siphon pipe height in smelting furnace, the siphon pipe is in that 7 shapes are curved Folding, including short end and long end in the short end insertion electrolytic cell, when insertion, should be noted the vertical range of short end and cell bottom, The electrolyte and sediment for avoiding sucking cell bottom, should be noted the vertical range with smelting furnace bottom with duration end, 20~30 Between centimetre, avoid agitating apart from excessively high, melt, apart from too low influence wicking rate;Siphon pipe is equipped in connection siphon pipe Vacuum orifice, the vacuum orifice are connected with vaccum-pumping equipment, and vaccum-pumping equipment persistently vacuumizes siphon pipe, guarantee one Fixed negative pressure state.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the refining agent is HS- 1A refines deslagging agent.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein in step (3), molten aluminum is molten When body flows through chute, reverse addition grain refiner is synchronized, the grain refiner is Al-Ti-B, described Al-Ti-B Input amount accounts for the 1%~3% of molten aluminum melt gross mass.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein in step (4), the stream Liquid level monitoring device is added on slot, it is molten that the liquid level monitoring device is used to monitor and adjust the molten aluminum in the chute of casting and rolling machine Body fluid position, including PLC controller, displacement sensor, alarm and regulating mechanism, the chute include liquid feeding end and outlet end, The liquid feeding end and the L-shaped bending of outlet end are simultaneously connected to, the PLC controller and displacement sensor, alarm and regulating mechanism It being electrical connected, and command displacement sensor, alarm and regulating mechanism, institute's displacement sensors are laser and CCD displacement sensor, Its surface that outlet end is fixedly installed on by adjusting bracket, induction end are arranged downwards;
The adjusting bracket include 2 longitudinal carriers, 2 horizontal supports and telescopic cylinder, the two of 2 longitudinal carriers End is stood on outlet end, and the both ends of the horizontal support are fixedly connected with the upper end of 2 and longitudinal carrier, the telescopic cylinder setting In the middle part lower end of horizontal support, and be fixedly connected with horizontal support, the telescopic end of telescopic cylinder is arranged downwards, and with position Displacement sensor is fixedly connected, the vertical height of telescopic cylinder command displacement sensor;
The regulating mechanism includes servo motor and adjustable plate, the servo motor be fixedly installed on liquid feeding end just on Side, turning end are arranged downwards, and the adjustable plate is in the plane straight panel of inverted trapezoidal, and the upper half of adjustable plate is equipped in being in The lower end two sides of the connecting column of hollow-cylindrical, adjustable plate are arc-shaped, and the arc-shaped corresponding central angle for being in is α, institute Stating α is 60 °~70 °, and adjustable plate is connect by connecting column with servo motor.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the alarm is acousto-optic Alarm.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the shape of the adjustable plate Agree with the longitudinal section of chute.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the telescopic cylinder and PLC Controller is electrical connected.
The invention has the benefit that
It a kind of printing aluminum plate foundation band preparation method disclosed by the invention and its improves equipment, using electrolytic aluminium liquid and aluminium Ingot as a raw material for production, by automatic siphon equipment send electrolytic aluminium liquid to smelting furnace, and aluminium ingot melting, when refining, using N2 The mode of dusting injects refining agent, and by bipolar plate filter and online depassing unit, remove the gred degasification, and the application is respectively from note It sets about in material, slagging-off, degasification and casting process, improves production equipment, be provided with automatic siphon equipment and liquid level monitoring Device, compared with the production of existing aluminium ingot, molten aluminum smelting efficiency is increased substantially, and production cost is also with reduction, with existing electrolysis Molten aluminum production is compared, and the application removes the gred, and degassing effect is more preferable, crystal grain refinement is higher, heat waste and the case where oxidation significantly drop Low, the aluminum plate foundation strip quality of production is more excellent, loss is less.
Detailed description of the invention
Fig. 1 liquid level monitoring device side view.
Fig. 2A-A is to sectional view.
Fig. 3 adjustable plate schematic diagram.
Fig. 4 chute top view.
Fig. 5 automatic siphon equipment working principle letter view.
Specific embodiment
It is clear to be more clear technical solution of the present invention, below the present invention is described further, any pair of sheet The technical characteristic of inventive technique scheme carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within the scope of the present invention.
Embodiment one
It a kind of printing aluminum plate foundation band preparation method and its improves equipment, which is characterized in that comprising the following specific steps
(1) electrolytic aluminium liquid is sent to smelting furnace using automatic siphon equipment, and requires to be added according to technique and accounts for electrolytic aluminium liquid The aluminium ingot of gross mass 20% heats and controls molten aluminum melt temperature at 750 DEG C, and the time controlled at 3 hours;
(2) mode dusted using N2 is sprayed into refining agent into molten aluminum melt, is refined, refining agent dosage and molten aluminum Specific gravity relationship between melt is as follows: every t molten aluminum melt sprays into the refining agent of 5kg;Intracorporal gas is melted tentatively to reduce molten aluminum Content, refining time need to be controlled in 15min or more, while to avoid molten aluminum melt from generating superheated melt, reduce oxidation and heat Damage, refining time need to be controlled in 20min hereinafter, then stand 20min, carry out surface slagging-off;
(3) the molten aluminum melt after the slagging-off of surface, is imported into bipolar plate filter, carries out bipolar plate-type filtering, bipolar plates The hole mesh of formula filter is configured to 30/50ppi;After the completion of filtering and removing slag, molten aluminum melt imports online depassing unit via chute In, carry out online degasification;
(4) the molten aluminum melt after the completion of degasification flows into casting and rolling machine casting via chute, by technique requirement casting at different rule The printing of lattice aluminum plate foundation band.
The automatic siphon equipment is used to for the electrolytic aluminium liquid in electrolytic cell 20 being sent into smelting furnace 21, including insertion electrolysis The lifting means 23 and vaccum-pumping equipment 24 of siphon pipe 22, control 22 height of siphon pipe in slot 20 and in smelting furnace 21, institute It states siphon pipe 22 to bend in 7 shapes, including short end 221 and long end 222, the short end 221 are inserted into electrolytic cell 20, when insertion, are needed The vertical range for paying attention to short end 221 Yu 20 bottom of electrolytic cell avoids the electrolyte and sediment at sucking 20 bottom of electrolytic cell, with duration end 222 should be noted the vertical range with 21 bottom of smelting furnace, between 20~30 centimeters, avoid agitating apart from excessively high, melt, apart from mistake Low influence wicking rate;Siphon pipe 22 is equipped with the vacuum orifice 223 in connection siphon pipe 22, and the vacuum orifice 223 and pumping are true Null device 24 is connected, and vaccum-pumping equipment 24 persistently vacuumizes siphon pipe 22, guarantees certain negative pressure state;
The online depassing unit is the online depassing unit of Hycast I-60SIR, more existing online depassing unit phase Than, feature is, equips the internal moment and keeps sealing, and when degasification, and melt will not generate logistics, in degassing procedure, Bu Huijuan Enter air, generates oxidation impurities.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the refining agent is HS- 1A refines deslagging agent.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein in step (3), molten aluminum is molten When body flows through chute, reverse addition grain refiner is synchronized, the grain refiner is Al-Ti-B, described Al-Ti-B Input amount accounts for the 2.8% of molten aluminum melt gross mass.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein in step (4), the stream Liquid level monitoring device, including PLC controller 2, displacement sensor 3, alarm 4 and regulating mechanism 5, feature are added on slot 1 It is, the chute 1 includes liquid feeding end 6 and outlet end 7, and the liquid feeding end 6 and the L-shaped bending of outlet end 7 are simultaneously connected to, described PLC controller 2 is electrical connected with displacement sensor 3, alarm 4 and regulating mechanism 5, and command displacement sensor 3, alarm 4 With regulating mechanism 5, institute's displacement sensors 3 are laser and CCD displacement sensor, are fixedly installed on out liquid by adjusting bracket 8 The surface at end 7, induction end are arranged downwards;
The adjusting bracket 8 includes 2 longitudinal carriers, 9,2 horizontal supports 10 and telescopic cylinder 11, described 2 longitudinal branch The both ends of frame 9 are stood on outlet end 7, and the both ends of the horizontal support 10 are fixedly connected with the upper end of 2 and longitudinal carrier 9, described Telescopic cylinder 11 is set to the middle part lower end of horizontal support 10, and is fixedly connected with horizontal support 10, and telescopic cylinder 11 stretches End is arranged downwards, and is fixedly connected with displacement sensor 3, the vertical height of 11 command displacement sensor 3 of telescopic cylinder;
The regulating mechanism 5 includes servo motor 12 and adjustable plate 13, and the servo motor 12 is fixedly installed on liquid feeding end 6 Surface, turning end is arranged downwards, and the adjustable plate 13 is in the plane straight panel of inverted trapezoidal, the upper half of adjustable plate 13 It is equipped with the connecting column 14 in hollow cylindrical, the lower end two sides of adjustable plate 13 are arc-shaped, and be in is arc-shaped corresponding Central angle be α, the α is 60 °~70 °, and adjustable plate 13 is connect by connecting column 14 with servo motor 12.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the alarm 4 is acousto-optic Alarm.
It a kind of above-mentioned printing aluminum plate foundation band preparation method and its improves equipment, wherein the shape of the adjustable plate 13 Agree with the longitudinal section of shape and chute 1.
A kind of above-mentioned printing aluminum plate foundation band preparation method and its improve equipment, wherein the telescopic cylinder 11 with PLC controller 2 is electrical connected.
Embodiment two
The present embodiment and embodiment one the difference is that, the Quality advance of aluminium ingot is total to electrolytic aluminium liquid in step (1) Quality 30%, at this point, the heating power of smelting furnace needs to be promoted, smelting time can be lengthened to 3.5~4 hours, moreover, step (2) The refining agent that the mode that middle N2 dusts sprays into opposite can be reduced, and be down to the refining agent that every t molten aluminum melt sprays into 4kg, simultaneously as The increase of aluminium ingot additive amount, molten aluminum melt intracorporal non-spontaneous property nucleus quantity and increase, the Al-Ti-B silk as grain refiner Input amount opposite can be reduced, and input amount can be reduced to accounting for the 1.7~2% of molten aluminum melt gross mass.
Embodiment three
The present embodiment and embodiment one, two the difference is that, the Quality advance of aluminium ingot is to electrolytic aluminium liquid in step (1) Gross mass 40%, at this point, the heating power of smelting furnace need to be promoted significantly, smelting time was lengthened to 4.5~5 hours, step (2) The refining agent that the mode that middle N2 dusts sprays into can reduce to every t molten aluminum melt the refining agent for spraying into 3~3.3kg, simultaneously as aluminium Ingot additive amount increases considerably, and molten aluminum melts intracorporal non-spontaneous property nucleus quantity and increases, the Al-Ti-B as grain refiner The input amount of silk can be reduced to accounting for the 1~1.5% of molten aluminum melt gross mass.
By adjusting the quality accounting of aluminium ingot and electrolytic aluminium liquid, it is not difficult to find that when the accounting of aluminium ingot is lower, electrolytic aluminium liquid Overheat condition neutralizing it is slower, heat waste and oxidization condition are more serious, but the heating power of smelting furnace is relatively low, simultaneously Also due to the content of electrolytic aluminium liquid is excessive, the refining agent and crystal grain refinement dosage that need to be put into are also increased as;Conversely, being then electrolysed The overheat condition of molten aluminum is alleviated quickly, and heat waste and oxidization condition are lower, the heating power of smelting furnace but with significantly being promoted, But the opposite reduction of refining agent and crystal grain refinement dosage that need to be put into;
In conjunction with existing electric energy, refining agent and grain refiner price, (this seldom does and implements again for as a result multistage negotiation test Example repeats), it is as a result as follows, due to the fluctuation of price, when the quality of aluminium ingot accounts for electrolytic aluminium liquid gross mass 28%~33%, electricity The overheat condition neutralizing for solving molten aluminum is more quick, and heat waste and oxidization condition are low, and the heating power consumption of smelting furnace is also relatively fewer, throw The refining agent dose entered is moderate, and non-spontaneous property nucleus quantity is higher, and crystal grain refinement agent dose is moderate;Aluminum plate foundation strip quality guarantee While, production cost is also greatly lowered.
Meanwhile automatic siphon equipment, bipolar plate filter, the online depassing unit of Hycast I-60SIR and liquid level prison Device is controlled, is respectively set about from material feeding, slagging-off, degasification and casting process, existing two-man ladle of automatic siphon equipment replacement is Material feeding mode, it is characterized in that, 1, be effectively contained in during electrolytic aluminium liquid there are oxidization condition, electrolytic aluminium liquid vacuum feeding, Fast and safely;2, directly prevent the collision of electrolytic aluminium liquid and generate torrent, avoid being involved in for large quantity of air.Secondly, just filtering is imitated For rate, the filtering and removing slag effect of bipolar plate filter is apparently higher than floamed ceramics filtrating piece.In addition, Hycast I-60SIR Its more existing online depassing unit of online depassing unit is compared, and feature is, equips internal moment holding sealing, and when degasification, Melt will not generate logistics, in degassing procedure, will not be involved in air, generate oxidation impurities.And in liquid level monitoring device, displacement passes Sensor issues stabilized light source, is changed according to the hot spot on molten aluminum liquid level, calculates molten aluminum liquid level, PLC is returned according to displacement sensor The liquid level changing value returned, control servo motor rotation, drives adjustable plate rotation, adjusts the feed liquor area of liquid feeding end, and then adjust Molten aluminum liquid level, to ensure that molten aluminum liquid level is constant in certain accuracy rating, it is ensured that the casting efficiency of aluminum plate foundation band.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art, It should be covered by the scope of protection of the present invention.Therefore, protection scope of the present invention should be with the protection scope of claims Subject to.

Claims (7)

1. the preparation method that aluminum plate foundation band is used in a kind of printing, which is characterized in that comprising the following specific steps
(1) electrolytic aluminium liquid is sent to smelting furnace using automatic siphon equipment, and requires to be added according to technique and accounts for the total matter of electrolytic aluminium liquid The aluminium ingot of amount 20%~40% heats and controls molten aluminum melt temperature at 725 DEG C~760 DEG C, and the time controlled at 3~5 hours;
(2) mode dusted using N2 is sprayed into refining agent into molten aluminum melt, is refined, refining agent dosage and molten aluminum melt Between specific gravity relationship it is as follows: every t molten aluminum melt sprays into the refining agent of 3~5kg;Intracorporal gas is melted tentatively to reduce molten aluminum to contain Amount, refining time need to be controlled in 15min or more, while to avoid molten aluminum melt from generating superheated melt, reduction oxidation and heat waste, Refining time need to be controlled in 20min hereinafter, then stand 20min, carry out surface slagging-off;
(3) the molten aluminum melt after the slagging-off of surface, is imported into bipolar plate filter, carries out bipolar plate-type filtering, bipolar board-like mistake The hole mesh of filter is configured to 30/50ppi;After the completion of filtering and removing slag, molten aluminum melt imports in online depassing unit via chute, into The online degasification of row;
(4) the molten aluminum melt after the completion of degasification flows into casting and rolling machine casting via chute, by technique requirement casting at different size Printing aluminum plate foundation band;
The automatic siphon equipment is used to for the electrolytic aluminium liquid in electrolytic cell being sent into smelting furnace, including insertion electrolytic cell and molten The lifting means and vaccum-pumping equipment of siphon pipe, control siphon pipe height in furnace, the siphon pipe are bent in 7 shapes, packet It includes short end and long end, in the short end insertion electrolytic cell, when insertion, should be noted the vertical range of short end and cell bottom, avoid The electrolyte and sediment for sucking cell bottom, should be noted the vertical range with smelting furnace bottom with duration end, at 20~30 centimeters Between, it avoids agitating apart from excessively high, melt, apart from too low influence wicking rate;The pumping that siphon pipe is equipped in connection siphon pipe is true It eats dishes without rice or wine, the vacuum orifice is connected with vaccum-pumping equipment, and vaccum-pumping equipment persistently vacuumizes siphon pipe, guarantees certain Negative pressure state.
2. the preparation method that aluminum plate foundation band is used in a kind of printing as described in claim 1, which is characterized in that the refining agent is HS -1A refines deslagging agent.
3. the preparation method that aluminum plate foundation band is used in a kind of printing as described in claim 1, which is characterized in that in step (3), aluminium When liquid melt flow flow-conveying groove, reverse addition grain refiner is synchronized, the grain refiner is Al-Ti-B, the Al-Ti-B The input amount of silk accounts for the 1%~3% of molten aluminum melt gross mass.
4. the preparation method that aluminum plate foundation band is used in a kind of printing as described in claim 1, which is characterized in that in step (4), institute It states and adds liquid level monitoring device on chute, the liquid level monitoring device is used to monitor and adjust the aluminium in the chute of casting and rolling machine Liquid melt level, including PLC controller, displacement sensor, alarm and regulating mechanism, the chute include liquid feeding end and liquid out End, the liquid feeding end and the L-shaped bending of outlet end are simultaneously connected to, the PLC controller and displacement sensor, alarm and adjusting machine Structure is electrical connected, and command displacement sensor, alarm and regulating mechanism, and institute's displacement sensors are laser and CCD displacement sensing Device, the surface of outlet end is fixedly installed on by adjusting bracket, and induction end is arranged downwards;
The adjusting bracket includes 2 longitudinal carriers, 2 horizontal supports and telescopic cylinder, and the both ends of 2 longitudinal carriers are vertical In on outlet end, the both ends of the horizontal support are fixedly connected with the upper end of 2 and longitudinal carrier, and the telescopic cylinder is set to cross It to the middle part lower end of bracket, and is fixedly connected with horizontal support, the telescopic end of telescopic cylinder is arranged downwards, and passes with displacement Sensor is fixedly connected, the vertical height of telescopic cylinder command displacement sensor;
The regulating mechanism includes servo motor and adjustable plate, and the servo motor is fixedly installed on the surface of liquid feeding end, Turning end is arranged downwards, and the adjustable plate is in the plane straight panel of inverted trapezoidal, and it is in hollow circle that the upper half of adjustable plate, which is equipped with, The lower end two sides of cylindrical connecting column, adjustable plate are arc-shaped, and the arc-shaped corresponding central angle for being in is α, and the α is 60 °~70 °, adjustable plate is connect by connecting column with servo motor.
5. the preparation method that aluminum plate foundation band is used in a kind of printing as claimed in claim 4, which is characterized in that the alarm is Combined aural and visual alarm.
6. the preparation method that aluminum plate foundation band is used in a kind of printing as claimed in claim 4, which is characterized in that the adjustable plate The longitudinal section of shape and chute is agreed with.
7. the preparation method that aluminum plate foundation band is used in a kind of printing as claimed in claim 4, which is characterized in that the telescopic cylinder It is electrical connected with PLC controller.
CN201711402084.1A 2017-12-22 2017-12-22 It a kind of printing aluminum plate foundation band preparation method and its improves equipment Active CN108060318B (en)

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