CN108053913A - A kind of digital transformer substation signal detection cable and manufacture craft - Google Patents
A kind of digital transformer substation signal detection cable and manufacture craft Download PDFInfo
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- CN108053913A CN108053913A CN201711391931.9A CN201711391931A CN108053913A CN 108053913 A CN108053913 A CN 108053913A CN 201711391931 A CN201711391931 A CN 201711391931A CN 108053913 A CN108053913 A CN 108053913A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
- H01B11/10—Screens specially adapted for reducing interference from external sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/189—Radial force absorbing layers providing a cushioning effect
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- Organic Insulating Materials (AREA)
Abstract
The invention discloses a kind of digital transformer substation signal detection cables and its manufacture craft, including protective layer, buffer layer, armor, aluminium foil layer, insulating layer and conductive core, the outer wall of the conductive core is enclosed with insulating layer, the outer wall of the insulating layer is enclosed with aluminium foil layer, the outer wall of the aluminium foil layer is enclosed with armor, the outer wall of the armor includes buffer layer, the outer wall package matcoveredn of the buffer layer, the buffer layer includes rubber shock-absorbing layer and cushion hole, the rubber shock-absorbing layer is wrapped in the outside of armor, several cushion holes are uniformly provided on the rubber shock-absorbing layer；The present invention forms it into double layer of metal shielded layer, has good effectiveness, can effectively prevent the transmission of external interference effect of signals data, effectively promote the security of data transmission by the armor and aluminium foil layer of setting；The setting of buffer layer makes it have good buffering effect, effectively promotes the security used.
Description
Technical field
The present invention relates to technical field of cable, are specially a kind of digital transformer substation signal detection cable and making
Technique.
Background technology
Control cable applies to industrial and mining enterprises, energy traffic department, for being controlled below 450/750 volt of ac rated voltage
Polyvinyl chloride insulation that the occasions such as system, protection circuit use, pvc sheath control cable.Existing control cable covering
Service life is short, while capability of electromagnetic shielding is bad, also the function without antibacterial.
So how to design a kind of digital transformer substation signal detection cable and its manufacture craft, it is current to become us
It solves the problems, such as.
The content of the invention
It is an object of the invention to provide a kind of digital transformer substation signal detection cable and manufacture craft, in solution
State the problem of being proposed in background technology.
To achieve the above object, the present invention provides following technical solution：A kind of digital transformer substation signal detection cable,
Including protective layer, buffer layer, armor, aluminium foil layer, insulating layer and conductive core, the outer wall of the conductive core is enclosed with insulating layer,
The outer wall of the insulating layer is enclosed with aluminium foil layer, and the outer wall of the aluminium foil layer is enclosed with armor, the outer wall bag of the armor
Buffer layer is included, the outer wall package matcoveredn of the buffer layer, the buffer layer includes rubber shock-absorbing layer and cushion hole, described
Rubber shock-absorbing layer is wrapped in the outside of armor, several cushion holes, the conduction are uniformly provided on the rubber shock-absorbing layer
Core includes copper conductor and aluminum conductor, and the copper conductor and aluminum conductor are twisted to form conductive core.
According to above-mentioned technical proposal, the armor is formed by stainless steel wire and proof copper-wire braided.
According to above-mentioned technical proposal, the protective layer 1 includes the raw material of following parts by weight：70-80 parts of polyvinyl resin, fourth
20-30 parts of cyanogen glue, 15-20 parts of neoprene, 2-3 parts of methyltrimethoxysilane, 10-15 parts of nano antibacterial agent, heat stabilizer 2-4
1-2 parts of part and fire retardant.
According to above-mentioned technical proposal, the preparation method of the nano antibacterial agent is by monomer, the function list containing epoxy construction
Body, emulsifier, auxiliary agent are mixed with water, are filled with bubbling inert gas deoxygenation；60-80 DEG C is then heated to, adds in initiator solution,
2-3h is stirred to react, obtains the organic nano product with functional group；Then add in the organic nano product with functional group
Enter Amine from Tertiary Amine Hydrochloride, be stirred to react 0.5-1.5h, obtain cationization product；Cationization product is packed into molecular cut off is
In the bag filter of 1000-3000, dialysed with deionized water into water body until cannot detecting chlorion to get to containing the organic of N+
The lotion of nano antibacterial agent；The water in lotion is evaporated to get to the organic nano antiseptic containing N+.
According to above-mentioned technical proposal, the preparation method of the heat stabilizer is ethanol/water solution will to be added in three-necked flask
Make solvent；Then compound carboxylic acid is added in solvent, wherein compound carboxylic acid is tetracosandioic acid and 6-18 carbon of carbon chain lengths
4-10 carbon of monocarboxylic acid or carbon chain lengths 3-12 carbon of dicarboxylic acids or carbon chain lengths tricarboxylic acid mixture；Again
By three-necked flask heat temperature raising, make compound carboxylic acid；Deionized water dissolves soluble rare-earth salt, instills three-necked flask afterwards
In；Aqueous slkali is instilled in three-necked flask；Controlling reaction temperature is simultaneously kept the temperature, and is filtered afterwards, is obtained sediment；Finally with heating
Ethyl alcohol washing precipitate, the sediment in air dry oven after drying washing is to get heat stabilizer afterwards.
According to above-mentioned technical proposal, the preparation method of the fire retardant is first by weight, by aluminium hydroxide micro powder
20-40 parts, 4-8 parts of cationic monomer mixed with 100-300 parts of organic solvent, then in N2Protection under, add in it is silane coupled
5-20 parts of agent, is warming up to 80-90 DEG C, is reacted, after cool down filtering, clean filter cake with ethyl alcohol, drying, obtain coupling agent
Modified aluminium hydroxide micro mist；Then coupling agent modified aluminium hydroxide micro powder is added in 300-500 parts of water, adds 100-200
2-4 parts of the acrylamide, 5-8 parts of anionic monomer, 2-4 parts of organic silicon monomer, 5-10 parts of magnesium hydroxide powder and initiator of part,
In N2Protection under be warming up to 60-70 DEG C, reacted, after cool down, after filtering, filter cake is cleaned with ethyl alcohol, dry, obtain
Coating modification aluminium hydroxide micro powder；Finally by coating modification aluminium hydroxide micro powder, 10-15 parts of terephthalic acid (TPA) zinc, three oxidations two
5-10 parts of antimony is uniformly mixed, you can obtains fire retardant.
A kind of digital transformer substation manufacture craft of signal detection cable, includes the following steps：
1) metal wire-drawing：Copper bar and aluminium bar are passed through by copper wire and aluminium of the wire drawing machine drawing for normal diameter by wire drawing machine
Line；
2) conducting wire is molded：Copper wire and aluminum steel are twisted together by cable conductor wire stranding machine, form conductive core；
3) insulation shaping：Granulated plastic heating is become viscosity flow by high-density polyethylene insulation material by the processing of extruder
State obtains deformation under the action of machine barrel and head pressure, and forming ring-type using the mold of head is coated on around conductor,
Form insulating layer；
4) shielding shaping：Aluminium foil is first wrapped in the outside of insulating layer, the first metal screen layer is formed, is connected on the first metal
Stainless steel wire and copper wire are mutually woven in the outside of the first metal screen layer by braider by the outside of shielded layer, form second
Metal screen layer；
5) formable layer is buffered：Crumb rubber heating is become viscous state again by the processing of extruder, in machine barrel and machine
Deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms buffer layer；
6) formable layer is protected：The heating of protective layer granulated plastic is become viscous state in the processing by extruder, in machine barrel
And deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms protection
Layer.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention makes it by the armor and aluminium foil layer of setting
Double layer of metal shielded layer is formed, there is good effectiveness, can effectively prevent external interference effect of signals data
Transmission effectively promotes the security of data transmission；The setting of buffer layer makes it have good buffering effect, and effectively being promoted makes
Security；Nano antibacterial agent and fire retardant are with the addition of inside protective layer, antibacterial and fire-retardant effect is made it have, effectively carries
Rise the security used.
Description of the drawings
Fig. 1 is the cable overall structure diagram of the present invention；
Fig. 2 is the cable molding flow diagram of the present invention；
Figure label：1st, protective layer；2nd, buffer layer；3rd, armor；4th, aluminium foil layer；5th, insulating layer；6th, conductive core；7th, copper is led
Line；8th, aluminum conductor；9th, rubber shock-absorbing layer；10th, cushion hole.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment belongs to the scope of protection of the invention.
Embodiment 1：- 2 are please referred to Fig.1, the present invention provides a kind of digital transformer substation signal detection cable, including protection
Layer 1, buffer layer 2, armor 3, aluminium foil layer 4, insulating layer 5 and conductive core 6, the outer wall of conductive core 6 are enclosed with insulating layer 5, insulate
The outer wall of layer 5 is enclosed with aluminium foil layer 4, and the outer wall of aluminium foil layer 4 is enclosed with armor 3, and the outer wall of armor 3 includes buffer layer 2,
The outer wall package matcoveredn 1 of buffer layer 2, buffer layer 2 include rubber shock-absorbing layer 9 and cushion hole 10, and rubber shock-absorbing layer 9 is wrapped in
The outside of armor 3 is uniformly provided with several cushion holes 10 on rubber shock-absorbing layer 9, and conductive core 6 includes copper conductor 7 and aluminium is led
Line 8, copper conductor 7 and aluminum conductor 8 are twisted to form conductive core 6.
According to above-mentioned technical proposal, armor 3 is formed by stainless steel wire and proof copper-wire braided.
According to above-mentioned technical proposal, protective layer 1 includes the raw material of following parts by weight：70 parts of polyvinyl resin, fourth cyanogen glue 20
Part, 15 parts of neoprene, 2 parts of methyltrimethoxysilane, 10 parts of nano antibacterial agent, 2 parts of heat stabilizer and 1 part of fire retardant.
According to above-mentioned technical proposal, the preparation method of nano antibacterial agent is by monomer, the function monomer containing epoxy construction, breast
Agent, auxiliary agent are mixed with water, are filled with bubbling inert gas deoxygenation；60-80 DEG C is then heated to, adds in initiator solution, stirring
2-3h is reacted, obtains the organic nano product with functional group；Then uncle is added in the organic nano product with functional group
Amine hydrochlorate is stirred to react 0.5-1.5h, obtains cationization product；Cationization product is packed into molecular cut off is
In the bag filter of 1000-3000, dialysed with deionized water into water body until cannot detecting chlorion to get to containing the organic of N+
The lotion of nano antibacterial agent；The water in lotion is evaporated to get to the organic nano antiseptic containing N+.
According to above-mentioned technical proposal, the preparation method of heat stabilizer for will be added in three-necked flask ethanol/water solution make it is molten
Agent；Then compound carboxylic acid is added in solvent, wherein compound carboxylic acid is tetracosandioic acid and the one of 6-18 carbon of carbon chain lengths
The mixture of the tricarboxylic acid of 3-12 carbon of dicarboxylic acids or carbon chain lengths of 4-10 carbon of first carboxylic acid or carbon chain lengths；Again by three
Mouth flask heat temperature raising, makes compound carboxylic acid；Deionized water dissolves soluble rare-earth salt, instills afterwards in three-necked flask；
Aqueous slkali is instilled in three-necked flask；Controlling reaction temperature is simultaneously kept the temperature, and is filtered afterwards, is obtained sediment；Finally with the second of heating
Alcohol washing precipitate, the sediment in air dry oven after drying washing is to get heat stabilizer afterwards.
According to above-mentioned technical proposal, the preparation method of fire retardant for first by weight, by 20 parts of aluminium hydroxide micro powder,
4 parts of cationic monomer is mixed with 100 parts of organic solvent, then in N2Protection under, add in 5 parts of silane coupling agent, be warming up to 80-
90 DEG C, reacted, after cool down filtering, clean filter cake with ethyl alcohol, drying, obtain coupling agent modified aluminium hydroxide micro powder；
Then coupling agent modified aluminium hydroxide micro powder is added in 300 parts of water, adds 100 parts of acrylamide, anionic monomer 5
Part, 2 parts of organic silicon monomer, 5 parts of magnesium hydroxide powder and 2 parts of initiator, in N2Protection under be warming up to 60-70 DEG C, carry out anti-
Should, after cool down, after filtering, filter cake clean with ethyl alcohol, drying, obtain coating modification aluminium hydroxide micro powder；It finally will cladding
Modified aluminium hydroxide micro mist, 10 parts of terephthalic acid (TPA) zinc, 5 parts of antimony oxide are uniformly mixed, you can obtain fire retardant.
A kind of digital transformer substation manufacture craft of signal detection cable, includes the following steps：
1) metal wire-drawing：Copper bar and aluminium bar are passed through by copper wire and aluminium of the wire drawing machine drawing for normal diameter by wire drawing machine
Line；
2) conducting wire is molded：Copper wire and aluminum steel are twisted together by cable conductor wire stranding machine, form conductive core；
3) insulation shaping：Granulated plastic heating is become viscosity flow by high-density polyethylene insulation material by the processing of extruder
State obtains deformation under the action of machine barrel and head pressure, and forming ring-type using the mold of head is coated on around conductor,
Form insulating layer；
4) shielding shaping：Aluminium foil is first wrapped in the outside of insulating layer, the first metal screen layer is formed, is connected on the first metal
Stainless steel wire and copper wire are mutually woven in the outside of the first metal screen layer by braider by the outside of shielded layer, form second
Metal screen layer；
5) formable layer is buffered：Crumb rubber heating is become viscous state again by the processing of extruder, in machine barrel and machine
Deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms buffer layer；
6) formable layer is protected：The heating of protective layer granulated plastic is become viscous state in the processing by extruder, in machine barrel
And deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms protection
Layer.
Embodiment 2：- 2 are please referred to Fig.1, the present invention provides a kind of digital transformer substation signal detection cable, including protection
Layer 1, buffer layer 2, armor 3, aluminium foil layer 4, insulating layer 5 and conductive core 6, the outer wall of conductive core 6 are enclosed with insulating layer 5, insulate
The outer wall of layer 5 is enclosed with aluminium foil layer 4, and the outer wall of aluminium foil layer 4 is enclosed with armor 3, and the outer wall of armor 3 includes buffer layer 2,
The outer wall package matcoveredn 1 of buffer layer 2, buffer layer 2 include rubber shock-absorbing layer 9 and cushion hole 10, and rubber shock-absorbing layer 9 is wrapped in
The outside of armor 3 is uniformly provided with several cushion holes 10 on rubber shock-absorbing layer 9, and conductive core 6 includes copper conductor 7 and aluminium is led
Line 8, copper conductor 7 and aluminum conductor 8 are twisted to form conductive core 6.
According to above-mentioned technical proposal, armor 3 is formed by stainless steel wire and proof copper-wire braided.
According to above-mentioned technical proposal, protective layer 1 includes the raw material of following parts by weight：80 parts of polyvinyl resin, fourth cyanogen glue 30
Part, 20 parts of neoprene, 3 parts of methyltrimethoxysilane, 15 parts of nano antibacterial agent, 4 parts of heat stabilizer and 2 parts of fire retardant.
According to above-mentioned technical proposal, the preparation method of nano antibacterial agent is by monomer, the function monomer containing epoxy construction, breast
Agent, auxiliary agent are mixed with water, are filled with bubbling inert gas deoxygenation；60-80 DEG C is then heated to, adds in initiator solution, stirring
2-3h is reacted, obtains the organic nano product with functional group；Then uncle is added in the organic nano product with functional group
Amine hydrochlorate is stirred to react 0.5-1.5h, obtains cationization product；Cationization product is packed into molecular cut off is
In the bag filter of 1000-3000, dialysed with deionized water into water body until cannot detecting chlorion to get to containing the organic of N+
The lotion of nano antibacterial agent；The water in lotion is evaporated to get to the organic nano antiseptic containing N+.
According to above-mentioned technical proposal, the preparation method of heat stabilizer for will be added in three-necked flask ethanol/water solution make it is molten
Agent；Then compound carboxylic acid is added in solvent, wherein compound carboxylic acid is tetracosandioic acid and the one of 6-18 carbon of carbon chain lengths
The mixture of the tricarboxylic acid of 3-12 carbon of dicarboxylic acids or carbon chain lengths of 4-10 carbon of first carboxylic acid or carbon chain lengths；Again by three
Mouth flask heat temperature raising, makes compound carboxylic acid；Deionized water dissolves soluble rare-earth salt, instills afterwards in three-necked flask；
Aqueous slkali is instilled in three-necked flask；Controlling reaction temperature is simultaneously kept the temperature, and is filtered afterwards, is obtained sediment；Finally with the second of heating
Alcohol washing precipitate, the sediment in air dry oven after drying washing is to get heat stabilizer afterwards.
According to above-mentioned technical proposal, the preparation method of fire retardant for first by weight, by 40 parts of aluminium hydroxide micro powder,
8 parts of cationic monomer is mixed with 300 parts of organic solvent, then in N2Protection under, add in 20 parts of silane coupling agent, be warming up to
80-90 DEG C, reacted, after cool down filtering, clean filter cake with ethyl alcohol, drying, it is micro- to obtain coupling agent modified aluminium hydroxide
Powder；Then coupling agent modified aluminium hydroxide micro powder is added in 500 parts of water, adds 200 parts of acrylamide, anionic monomer
4 parts of 8 parts, 4 parts of organic silicon monomer, 10 parts of magnesium hydroxide powder and initiator, in N2Protection under be warming up to 60-70 DEG C, carry out
Reaction, after cool down, after filtering, filter cake clean with ethyl alcohol, drying, obtain coating modification aluminium hydroxide micro powder；It finally will bag
It covers modified aluminium hydroxide micro mist, 15 parts of terephthalic acid (TPA) zinc, 10 parts of antimony oxide to be uniformly mixed, you can obtain fire retardant.
A kind of digital transformer substation manufacture craft of signal detection cable, includes the following steps：
1) metal wire-drawing：Copper bar and aluminium bar are passed through by copper wire and aluminium of the wire drawing machine drawing for normal diameter by wire drawing machine
Line；
2) conducting wire is molded：Copper wire and aluminum steel are twisted together by cable conductor wire stranding machine, form conductive core；
3) insulation shaping：Granulated plastic heating is become viscosity flow by high-density polyethylene insulation material by the processing of extruder
State obtains deformation under the action of machine barrel and head pressure, and forming ring-type using the mold of head is coated on around conductor,
Form insulating layer；
4) shielding shaping：Aluminium foil is first wrapped in the outside of insulating layer, the first metal screen layer is formed, is connected on the first metal
Stainless steel wire and copper wire are mutually woven in the outside of the first metal screen layer by braider by the outside of shielded layer, form second
Metal screen layer；
5) formable layer is buffered：Crumb rubber heating is become viscous state again by the processing of extruder, in machine barrel and machine
Deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms buffer layer；
6) formable layer is protected：The heating of protective layer granulated plastic is become viscous state in the processing by extruder, in machine barrel
And deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms protection
Layer.
Based on above-mentioned, it is an advantage of the current invention that the present invention forms it into two by the armor 3 of setting and aluminium foil layer 4
Layer metal screen layer, has good effectiveness, can effectively prevent the transmission of external interference effect of signals data, have
Effect promotes the security of data transmission；The setting of buffer layer 2 makes it have good buffering effect, effectively promotes the peace used
Quan Xing；Nano antibacterial agent and fire retardant are with the addition of inside protective layer 1, makes it have antibacterial and fire-retardant effect, effectively being promoted makes
Security.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of digital transformer substation signal detection cable, including protective layer (1), buffer layer (2), armor (3), aluminium foil layer
(4), insulating layer (5) and conductive core (6), it is characterised in that：The outer wall of the conductive core (6) is enclosed with insulating layer (5), described exhausted
The outer wall of edge layer (5) is enclosed with aluminium foil layer (4), and the outer wall of the aluminium foil layer (4) is enclosed with armor (3), the armor (3)
Outer wall include buffer layer (2), the outer wall package matcoveredn (1) of the buffer layer (2), the buffer layer (2) includes rubber
Glue buffer layer (9) and cushion hole (10), the rubber shock-absorbing layer (9) are wrapped in the outside of armor (3), the rubber shock-absorbing layer
(9) several cushion holes (10) are uniformly provided on, the conductive core (6) includes copper conductor (7) and aluminum conductor (8), the copper
Conducting wire (7) and aluminum conductor (8), which are twisted, forms conductive core (6).
2. a kind of digital transformer substation signal detection cable according to claim 1, it is characterised in that：The armor (3)
It is formed by stainless steel wire and proof copper-wire braided.
3. a kind of digital transformer substation signal detection cable according to claim 1, it is characterised in that：The protective layer (1)
Include the raw material of following parts by weight：70-80 parts of polyvinyl resin, 20-30 parts of fourth cyanogen glue, 15-20 parts of neoprene, methyl trimethoxy oxygen
1-2 parts of 2-3 parts of base silane, 10-15 parts of nano antibacterial agent, 2-4 parts of heat stabilizer and fire retardant.
4. a kind of digital transformer substation signal detection cable according to claim 3, it is characterised in that：The nano antibacterial agent
Preparation method for monomer, the function monomer containing epoxy construction, emulsifier, auxiliary agent are mixed with water, be filled with bubbling inert gas
Deoxygenation；60-80 DEG C is then heated to, initiator solution is added in, is stirred to react 2-3h, obtains the organic nano production with functional group
Object；Then Amine from Tertiary Amine Hydrochloride is added in the organic nano product with functional group, is stirred to react 0.5-1.5h, obtains cation
Change product；The product that is cationized is fitted into the bag filter that molecular cut off is 1000-3000, is dialysed with deionized water to water body
In cannot detect until chlorion to get to the lotion of the organic nano antiseptic containing N+；Evaporate the water in lotion to get to
Organic nano antiseptic containing N+.
5. a kind of digital transformer substation signal detection cable according to claim 3, it is characterised in that：The heat stabilizer
Preparation method is that will add in ethanol/water solution in three-necked flask to make solvent；Then compound carboxylic acid is added in solvent, wherein multiple
Close carboxylic acid for the dicarboxylic acids of 4-10 carbon of monocarboxylic acid or carbon chain lengths of tetracosandioic acid and 6-18 carbon of carbon chain lengths or
The mixture of the tricarboxylic acid of 3-12 carbon of carbon chain lengths；Again by three-necked flask heat temperature raising, make compound carboxylic acid；Deionization
Water dissolves soluble rare-earth salt, instills afterwards in three-necked flask；Aqueous slkali is instilled in three-necked flask；Controlling reaction temperature is simultaneously
Heat preservation, filters, obtains sediment afterwards；Finally with the ethyl alcohol washing precipitate of heating, washing is dried in air dry oven afterwards
Sediment afterwards is to get heat stabilizer.
6. a kind of digital transformer substation signal detection cable according to claim 1, it is characterised in that：The system of the fire retardant
Preparation Method is organic with 100-300 parts by 20-40 parts of aluminium hydroxide micro powder, 4-8 parts of cationic monomer for first by weight
Solvent mixes, then in N2Protection under, add in 5-20 parts of silane coupling agent, be warming up to 80-90 DEG C, reacted, after drop
Temperature filtering, filter cake is cleaned with ethyl alcohol, is dried, is obtained coupling agent modified aluminium hydroxide micro powder；Then by coupling agent modified hydroxide
Aluminium micro mist is added in 300-500 parts of water, adds 100-200 parts of acrylamide, 5-8 parts of anionic monomer, organic silicon monomer
2-4 parts of 2-4 parts, 5-10 parts of magnesium hydroxide powder and initiator, in N2Protection under be warming up to 60-70 DEG C, reacted, terminate
After cool down, after filtering, filter cake is cleaned with ethyl alcohol, dry, obtain coating modification aluminium hydroxide micro powder；Finally by coating modification hydrogen-oxygen
Change aluminium micro mist, 10-15 parts of terephthalic acid (TPA) zinc, 5-10 parts of antimony oxide to be uniformly mixed, you can obtain fire retardant.
7. a kind of digital transformer substation manufacture craft of signal detection cable, it is characterised in that：Include the following steps：
1) metal wire-drawing：Copper bar and aluminium bar are passed through by copper wire and aluminum steel of the wire drawing machine drawing for normal diameter by wire drawing machine；
2) conducting wire is molded：Copper wire and aluminum steel are twisted together by cable conductor wire stranding machine, form conductive core；
3) insulation shaping：Granulated plastic heating is become viscous state by high-density polyethylene insulation material by the processing of extruder,
Deformation is obtained under the action of machine barrel and head pressure, forming ring-type using the mold of head is coated on around conductor, shape
Into insulating layer；
4) shielding shaping：Aluminium foil is first wrapped in the outside of insulating layer, the first metal screen layer is formed, is connected on the first metallic shield
Stainless steel wire and copper wire are mutually woven in the outside of the first metal screen layer by braider by the outside of layer, form the second metal
Shielded layer；
5) formable layer is buffered：Crumb rubber heating is become viscous state again by the processing of extruder, in machine barrel and head pressure
Deformation is obtained under the action of power, forming ring-type using the mold of head is coated on around conductor, forms buffer layer；
6) formable layer is protected：The heating of protective layer granulated plastic is become viscous state in the processing by extruder, in machine barrel and machine
Deformation is obtained under the action of head pressure, forming ring-type using the mold of head is coated on around conductor, forms protective layer.
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Application publication date: 20180518 |