CN108049031A - Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth - Google Patents
Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth Download PDFInfo
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- CN108049031A CN108049031A CN201810025487.7A CN201810025487A CN108049031A CN 108049031 A CN108049031 A CN 108049031A CN 201810025487 A CN201810025487 A CN 201810025487A CN 108049031 A CN108049031 A CN 108049031A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
- D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
Abstract
The invention discloses a kind of wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloths, the composite production line includes the web forming device arranged successively, multi-level water thorn device, negative pressure of vacuum aspirator, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum spun lacing device, first smooth calender, rotating dish spray is coated with collating unit, rotating dish spray dyeing apparatus, printing device, second level drying device, second smooth calender, third level drying device, 3rd smooth calender and final finishing device, further include material returned unwinding device or the online web forming device of spun-bonded fibre；The production line is for the first time designed into the various advanced and sophisticated technology part devices in industry on wet method spun lacing line, speed of production is high, input cost is low, functional mobility is strong, available for R＆D and production traditional standard composite material and the composite material of the various attached values that hit new peak, the grammes per square metre that produces products obtained therefrom is low, planarization is high, bulkiness is high and at low cost.
Description
Technical field
The present invention relates to non-woven fabrics and its plant-scale equipment more particularly to a kind of wet method multifunctional high speed spun lacing laminating productions
Line and the spunlace non-woven cloth using production line production gained, belong to spunlace non-woven cloth production technical field.
Background technology
Current existing domestic and international wet laid nonwovens inclined-wire form spun lacing composite production line is the production of standard technology
Line, the large-scale production inlet line of high investment need 1.5 hundred million yuan or so, and home made production line needs 30,000,000-5,000 ten thousand or so, but this
The production line of standard technology can only produce the non-woven cloth of single variety, and such as single breaks up moisture paper tissue material, spunbond polypropylene
Composite wood pulp material, the compound of degradable 1-2 layers defend material etc., these products are mostly low value-added homogeneous product, and
Since standardised wet methods inclined-wire form is single net individual layer, material returned volume only has one group, drying mode is single, producing line configuration is single, life
It is very slow to produce speed, greatly limits the variation of product and does additional value, whole input is big, and return rate is low.
The content of the invention
In order to solve the above technical problems, the present invention provides a kind of wet method multifunctional high speed spun lacing composite production line and uses
The spunlace non-woven cloth of production line production gained, the production line speed of production is high, input cost is low, functional mobility is strong, can use
In R＆D and production traditional standard composite material and the composite material of the various attached values that hit new peak, the grammes per square metre that produces products obtained therefrom is low,
Planarization is high, bulkiness is high and at low cost.
The technical scheme is that：
A kind of wet method multifunctional high speed spun lacing composite production line, including arrange successively web forming device, multi-level water thorn device,
Negative pressure of vacuum aspirator, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum spun lacing device,
One smooth calender, rotating dish spray coating collating unit, rotating dish spray dyeing apparatus, printing device, second level drying device, the
Two smooth calenders, third level drying device, the 3rd smooth calender and final finishing device, wherein going out positioned at the web forming device
One group of material returned unwinding device is respectively equipped with above and below in front of material rear, multi-level water thorn device or in the networking
The online web forming device of a spun-bonded fibre is equipped at lower section in front of device discharging rear, multi-level water thorn device；The web forming device
It is combed for single net multilayer wet method inclined-wire form device, single net individual layer wet method inclined-wire form device or dry method cotton net in web forming device
It is a kind of；The multi-level water thorn device includes the first plain net spun lacing device, the second plain net spun lacing device, rotary drum spun lacing arranged successively
Device and the 3rd plain net spun lacing device.
Its further technical solution is：
The list net multilayer wet method inclined-wire form device is three layers of wet method of single two layers of wet method inclined-wire form device of net and single net
One kind in inclined-wire form device.
The first plain net spun lacing device is positive plain net spun lacing device, the second plain net spun lacing device and the 3rd plain net spun lacing
Device needs to be arranged to positive plain net spun lacing device or reversed plain net spun lacing device according to product.
The first order composite drying device is the Flying Dutchman and Yankee gas hood being connected in turn；The second level
Drying device is Flying Dutchman；The third level drying device is red along vertical height direction or horizontally disposed multistage
Outside line heated-air drying baking oven.
The first smooth calender and the second smooth calender roll out whole calender or cycling hot for electromagnetic induction heating
The smooth calender of water heating roller, the 3rd smooth calender are the smooth calender of room temperature.
The final finishing device includes the quick smooth water cooling plant, the moisture that are arranged in the 3rd smooth calender rear successively
And grammes per square metre detection device, surface defect detection apparatus, automatic rolling device, bin stock rack device, automatic cutting device and automatic bag
Installation.
The invention also discloses it is a kind of by above-mentioned production line production gained water process diaphragm support spunlace non-woven cloth,
The fine-denier polyester fiber and 50-70wt.% fineness that by 30-50wt.% fineness be 0.3-0.5D and length is 3-10mm are 0.6-
The low melt point polyester fiber fiber that 1.5D and length are 3-10mm successively through networking, negative-pressure ward moisture, the first order be dry, plain net water
Thorn, smooth calendering for the first time, second level Flying Dutchman are dry, second of smooth calendering, third level infrared hot wind are dry, third time
Smooth calendering and final finishing production gained, wherein web forming device used in networking be single net individual layer wet method inclined-wire form device or
Single net multilayer wet method inclined-wire form device.
It is described the invention also discloses a kind of composite spunlaced non-woven fabrics of a shield product by above-mentioned production line production gained
A shield product with composite spunlaced non-woven fabrics be starched by including true qualities bamboo pulp fiber that length is 1.8-2.2mm, 0.8-1.1dtex and
Fine denier viscose, 0.8-1.1dtex and the length that fine denier tencel, 0.5-1.1dtex and the length that length is 6-20mm are 3-20mm
Superfine denier polyester, 1.5-1.7dtex and the length that fine denier polyester, 0.3-0.5dtex and length for 3-20mm are 4-20mm is
In the thick denier viscose glue of 3-20mm at least two successively through networking, multistage spun lacing, negative-pressure ward moisture, squezzing, the first order it is dry,
Rotating spraying coating arranges, the second level is dry, third level infrared hot wind is dry and final finishing production gained, wherein networking are used
Web forming device be single net multilayer wet method inclined-wire form device.
Its further technical solution is：
Described shield product further includes elastic or non-resilient spunbond polypropylene non-woven layer of cloth with composite spunlaced non-woven fabrics.
Described shield product is with composite spunlaced non-woven fabrics：
(1) upper strata true qualities bamboo fibre slurry+interlayer fine denier tencel, fine denier viscose or fine denier polyester layer+bottom elasticity or non-
Elastic spunbond polypropylene non-woven layer of cloth, in three layers of facial masks with composite spunlaced non-woven fabrics；
(2) upper strata true qualities bamboo fibre slurry+centre first layer fine denier tencel or fine denier viscose layer+intermediate second layer fine denier polyester
Or fine denier viscose layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of facial masks with composite spunlaced non-woven fabrics；
(3) upper strata fine denier tencel or fine denier viscose layer+centre first layer fine denier polyester, superfine denier polyester or fine denier viscose layer
+ intermediate second layer fine denier polyester or fine denier viscose layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of face
The composite spunlaced non-woven fabrics of film；
(4) upper strata fine denier tencel or fine denier viscose layer+interlayer fine denier polyester layer+bottom fine denier tencel or fine denier viscose
Layer, in three layers of facial masks with composite spunlaced non-woven fabrics；
(5) upper strata fine denier tencel or fine denier viscose layer+interlayer true qualities bamboo fibre slurry or white needle slurry mixed layer+bottom
Fine denier tencel or fine denier viscose layer, in three layers of facial masks with composite spunlaced non-woven fabrics；
(6) the thick denier adhesive-layer in upper strata superfine denier polyester layer+interlayer+bottom true qualities bamboo fibre slurry or white needle slurry mixing
Layer, and the paper diaper and sanitary napkin surface layer of one layer of antiseptic, guide layer and wrapping layer one are sprayed on the upper surface on upper strata
The composite spunlaced non-woven fabrics of formula；
(7) upper strata superfine denier polyester layer+centre first layer fine denier polyester layer+intermediate second layer hollow coarse denier viscose glue or hollow
Coarse denier terylene layer+bottom true qualities bamboo fibre slurry or white needle slurry mixed layer, and one layer of antibacterial has been sprayed on the upper surface on upper strata
The paper diaper of agent and sanitary napkin surface layer, the guide layer and composite spunlaced non-woven fabrics of wrapping layer integral type；
(8) upper strata superfine denier polyester layer+bottom fine denier polyester or fine denier viscose layer, and one has been sprayed on the upper surface on upper strata
The paper diaper of layer antiseptic and sanitary napkin surface layer and the composite spunlaced non-woven fabrics of guide layer integral type.
The method have the benefit that：Production line of the present invention is the various advanced and sophisticated technology part devices in industry
It is designed into for the first time on wet method spun lacing line, greatly increases the flexibility of this line, there is power, can produce and research and develop traditional mark
The composite material of quasi- composite material and the various attached values that hit new peak, with the current production speed of same type spun lacing production line highest both at home and abroad
Degree is only that 200-220m/min is compared, and the speed of production of production line of the present invention is up to 300-320m/min, and width can reach
To 1100-3400mm, 16-300g/m can be reached by producing the grammes per square metre of the nonwoven cloth material of gained2, while the entirety of this production line
Input cost only has the 1/4 of import production line, and it is suitable for produce the hydro-entangled composite non-woven fabric of various high planarizations, high fluffy
Material applies also for coating of the production with various functions and arranges composite material and various dyeing and stamp composite material, product
Functionalization configuration design maintain the leading position in global industry, have very powerful vitality, to wet-laying spun lacing line
Substitute conventional dry cotton net completely and comb networking spun lacing line, far-reaching influence will be generated, will promote wet-laying Spunlace line and
The a large amount of popularizations and application of wet method spun lacing material.
Description of the drawings
Fig. 1 is one of structure diagram of herein described wet method multifunctional high speed spun lacing composite production line；
Fig. 2 is the second structural representation of herein described wet method multifunctional high speed spun lacing composite production line；
Wherein：
1- web forming devices；The mono- net multilayer wet method inclined-wire form devices of 1a-；Two layers of wet method inclined-wire form device of the mono- nets of 1a1-；
Three layers of wet method inclined-wire form device of the mono- nets of 1a2-；The mono- net individual layer wet method inclined-wire form devices of 1b-；1c- dry method cotton net combs networking
Device；
2- multi-level water thorn devices；2a- the first plain net spun lacing devices；2b- the second plain net spun lacing devices；2c- rotary drums spun lacing fills
It puts；The 3rd plain net spun lacing devices of 2d-；
3- negative pressure of vacuum aspirators；
The efficient squezzing vehicles of 4-；
5- first order composite drying devices；5a- Flying Dutchmans；5b- Yankee gas hoods；
The first smooth calenders of 6-；
7- rotating dish sprays are coated with collating unit；
8- rotating dish spray dyeing apparatuses；
9- printing devices；
10- second level drying device；
The second smooth calenders of 11-；
12- third level drying devices；
The 3rd smooth calenders of 13-；
14- final finishing devices；
The quick smooth water cooling plants of 14a-；14b- moisture and grammes per square metre detection device；14c- surface defect detection apparatus；14d-
Automatic rolling device；14e- bin stock rack devices；14f- automatic cutting devices；14g- automatic packaging machines；
15- material returned unwinding devices；
The online web forming device of 16- spun-bonded fibres；
17- plain net spun lacing devices or rotary drum spun lacing device.
Specific embodiment
In order to better understand the technological means of the present invention, and can be practiced according to the content of specification, below
In conjunction with the accompanying drawings and embodiments, the specific embodiment of the present invention is described in further detail, following embodiment is used to illustrate this
Invention, but it is not limited to the scope of the present invention.
The present invention describes a kind of wet method multifunctional high speed spun lacing composite production line in detail first.The production line is included successively
Web forming device 1, multi-level water thorn device 2, negative pressure of vacuum aspirator 3, efficient squezzing vehicle 4, the first order composite drying dress of arrangement
Put 5, plain net spun lacing device or rotary drum spun lacing device 17, the first smooth calender 6, rotating dish spray coating collating unit 7, turntable spray
Mist dyeing apparatus 8, printing device 9, second level drying device 10, the second smooth calender 11, third level drying device the 12, the 3rd
Smooth calender 13 and final finishing device 14.
Above-mentioned web forming device 1 is single net multilayer wet method inclined-wire form device 1a, single net individual layer wet method inclined-wire form device 1b
Or dry method cotton net combs one kind in web forming device 1c, wherein single net multilayer wet method inclined-wire form device is that two layers of wet method of single net are oblique
One kind in three layers of wet method inclined-wire form device 1a2 of net forming device 1a1 and single net.Web forming device in the application is using a variety of
Form can meet the production of different type product, can be with especially when using single net multilayer wet method inclined-wire form device
The Single Fiber or a variety of composite fibre products of two layers or three layers even four layers different fiber levels of production, and used fibre
Dimension length can cover 2-38mm, can give full play to the functional characteristics of different fibrous layers, can be obtained after spun lacing is compound non-
The often composite spunlaced nonwoven cloth material of more various combinations.
Positioned at the web forming device 1 discharging rear, multi-level water thorn device one is respectively equipped with above and below 2 front
Group material returned unwinding device 15, this two groups of material returned unwinding devices are arranged on the upper and lower after web forming device discharging, place thereon
Stratified material through forming can enter together with the molding fibrous layer of web forming device in subsequent multi-level water thorn device simultaneously
Progress spun lacing is compound to obtain 3-6 layers of composite spunlaced nonwoven cloth material, and two groups of material returned unwinding devices of this use make than traditional
The level that can be obtained composite spunlaced nonwoven cloth material with one group of material returned unwinding device is more, and species is also more abundant.Or
It is to be equipped with the online networking of a spun-bonded fibre at the lower section at the web forming device 1 discharging rear, 2 front of multi-level water thorn device
Device 16, the online web forming device of spun-bonded fibre set here can form spun-bonded fibre net online, in this specific embodiment
Using the online web forming device of spun-bonded continuous yarn polypropylene fibre, the spunbond polypropylene fiber net that online production comes out can be with upper end
The molding fibrous layer of web forming device up and down overlap after, together into subsequent multi-level water thorn device carry out spun lacing it is compound, use
It is composite spunlaced with web forming device formed fiber layer immediately after this online production spun-bonded fibre, with gathering using traditional handicraft is ready-made
Propylene cloth is unreeled by the material returned compared with the online compound resulting materials of web forming device formed fiber layer, not only the production cost of product
It can reduce, and the fluffy degree of joint product is more excellent.
Above-mentioned multi-level water thorn device 2 include arrange successively the first plain net spun lacing device 2a, the second plain net spun lacing device 2b,
Rotary drum spun lacing device 2c and the 3rd plain net spun lacing device 2d, and the first above-mentioned plain net spun lacing device is positive plain net spun lacing dress
It puts, the second plain net spun lacing device and the 3rd plain net spun lacing device need to be arranged to positive plain net spun lacing device or reversed according to product
Plain net spun lacing device, for positive spun lacing or reversely spun lacing can be adjusted flexibly, and conventional wet spun lacing production line be by
1-2 groups plain net spun lacing device or rotary drum spun lacing device composition, it is impossible to the direction of positive spun lacing and reversed spun lacing be adjusted flexibly.
Above-mentioned first order composite drying device 5 is the Flying Dutchman 5a that is connected in turn and Yankee gas hood 5b, this
Drying unit is a kind of drying device for combining drying cylinder contact drying with gas hood hot air convective drying, than single use poplar
Can the drying capacity of drying cylinder or drying cylinder be higher by 4-10 times, it is more energy-efficient；And using this drying unit dried into
This than use import four garden net hot-air ovens or high-power front and rear/Shang Xiadan gardens net hot-air oven cost of investment it is much lower and
More places can be saved.
Above-mentioned second level drying device 10 is Flying Dutchman, can be used for dyeing only with the drying mode of Yankee drying, print
Material drying after flower and chemical finishing.
Above-mentioned third level drying device 12 is along vertical height direction or horizontally disposed multistage infrared ray hot wind
Drying oven, which also uses hot wind to be dried while infrared radiation is used, and conventional wet spun lacing production line
It only used infrared radiation or only used this single drying mode of hot wind, which dries two kinds
Mode is designed in same baking oven and acted on simultaneously on nonwoven cloth material, can be greatly improved drying efficiency and be saved production field
Ground uses for the first time on wet method spun lacing production line.
It is smooth that efficient squezzing vehicle 4, the first smooth calender 6, the second smooth calender 11 and the 3rd is employed herein
Calender 13 removes squezzing vehicle and is externally provided with three groups of calenders progress roll compacting, wherein the first smooth 6 and second smooth calendering of calender
Machine 11 rolls out whole calender or the smooth calender of circulating hot water heating roller, the 3rd smooth calender 13 for electromagnetic induction heating
For the smooth calender of room temperature.With used on conventional wet spun lacing production line 1-2 grade roll compacting (i.e. the first order using squezzing vehicle, second
Grade is to configure a calender at last baking oven rear) it compares, first and second smooth calender of the invention does not use traditional heat conduction
Oiling roller calender, high-efficient energy-saving environment friendly can arbitrarily be adjusted using online non-woven fabrics moisture content, can obtained after multistage roll compacting
To the product of high planarization different-thickness.
Above-mentioned rotating dish spray coating collating unit 7 and rotating dish spray dyeing apparatus 8 are sprayed using rotary-disk type structure
Mist is coated with and spray dyeing, is dyed online available for non-woven cloth, starching and the chemical finishing of various functions, can be to nonwoven
Cloth material carries out being carried out at the same time above and below injection, and is fully closed ring structure, with conventional wet spun lacing production line using spray, two
Roller pads coating and conventional foam apparatus for coating is compared, and does not have extra liquid and falls down pollution environment, can accomplish to save
Save raw material, clean environmental protection.
Above-mentioned final finishing device 14 includes the quick smooth water cooling dress for being arranged in the 3rd smooth 13 rear of calender successively
Put 14a, moisture and grammes per square metre detection device 14b, surface defect detection apparatus 14c, automatic rolling device 14d, bin stock rack device
14e, automatic cutting device 14f and automatic packaging machine 14g, above device are this field conventional detection, processing, packing device,
Therefore repeated no more in the present invention.
In addition, the plain net spun lacing device set in the application at first order drying device rear can be exclusively used in the life of film non-woven fabrics
Producing line, when using the plain net spun lacing device, the first plain net spun lacing device 2a, the second plain net spun lacing device 2b, rotary drum water at this time
Thorn device 2c, efficient squezzing vehicle 4, Yankee gas hood 5b, rotating dish spray coating collating unit 7, rotating dish spray dyeing apparatus 8 and stamp
Device 9 can be not turned on.
To sum up, the various advanced and mature skills in wet method multifunctional high speed spun lacing laminating production bundle of lines industry of the present invention
Art part device is designed into for the first time on wet method spun lacing line, greatly increases the flexibility of this line, have power, can produce with
Traditional standard composite material and the composite material of the various attached values that hit new peak are researched and developed, with current same type spun lacing production line both at home and abroad
The maximum economic rate of production (MERP) is only that 200-220m/min is compared, and the speed of production of production line of the present invention is up to 300-320m/min,
Width can reach 1100-3400mm, produce the grammes per square metre of the nonwoven cloth material of gained and can reach 16-300g/m2, while this life
The whole input cost of producing line only has the 1/4 of import production line, and it is suitable for produce various high planarizations, the spun lacing of high fluffy
It is compound with stamp to apply also for coating arrangement composite material and various dyeing of the production with various functions for composite non woven cloth material
Material, product functionalization configuration design maintains the leading position in global industry, have very powerful vitality, to wet method into
Net spun lacing line substitutes conventional dry cotton net and combs networking spun lacing line completely, will generate far-reaching influence, will promote wet-laying water
Pierce a large amount of popularizations and application of equipment and wet method spun lacing material.
The present invention also describes a kind of water process diaphragm support spun lacing nonwoven by above-mentioned production line production gained in detail
Cloth.Existing water process diaphragm support is to use 0.3-0.5D and length is the thin of 3-10mm with spunlace non-woven cloth currently on the market
After denier terylene and 0.6-1.5D and length are dried for 3-10mm low melt point polyester fibers fiber by wet method individual layer inclined-wire form, off-grid,
It is prepared again through multiple roll twice is hot-forming, the grammes per square metre of such existing product is mainly 35-85g/m2, with 75-80g/m2For
It is main, and such product did not change in nearly 20 years.Existing market is monopolized by japanese product, 90% such water process diaphragm branch
Support Bu Caibenabo paper industry and Supreme Being people's japanese product, U.S.'s product price 8-10 members/m2, ten thousand yuan/ton of 10-12, japanese product
Price 7.0-8.5 members/m2, ten thousand yuan/ton of 8.75-10.6.And the water of the present invention by production line of the present invention production gained
Diaphragm support spunlace non-woven cloth is managed, the fine denier polyester that it is 0.3-0.5D by 30-50wt.% fineness to be and length is 3-10mm is fine
The low melt point polyester fiber fiber that peacekeeping 50-70wt.% fineness is 0.6-1.5D and length is 3-10mm is through the multi-functional height of the wet method
Fast spun lacing composite production line production gained, wherein web forming device are single net individual layer wet method inclined-wire form device or single net multilayer wet method
Inclined-wire form device；It passes through single net individual layer wet method inclined-wire form device or single net multilayer wet method inclined-wire form in process of production
After device shaping, done through negative-pressure ward moisture, first order drying, plain net spun lacing, first time smooth calendering, second level Flying Dutchman
Dry, second smooth calendering, third level infrared hot wind are dry, the smooth calendering of third time and final finishing production gained, the final finishing
Process is packed after including water-cooled shaping, on-line monitoring, rewinding, cutting and rewinding.By the water of production line of the present invention production gained
Processing diaphragm support is with spunlace non-woven cloth compared with existing similar-type products：Cost is lower, such as with same type 80g/ in the market
m2Product is compared, and herein described product price can reach 5.0-6.0 members/m2, ten thousand yuan/ton of 6.25-7.5；In addition the application institute
It states the smoothness of product and thickness is equal to above-mentioned prior art products, but intensity and air permeability are superior to above-mentioned prior art production
Product, outlet effect is equivalent to or better than above-mentioned prior art products, and herein described product category is more can provide difference
Change product；Furthermore effective filtering of herein described product pipe can improve 10-15%, to be reduced using the enterprise of the product
Production cost.
The present invention also describes a kind of composite spunlaced non-woven fabrics of a shield product by above-mentioned production line production gained in detail,
This protect product with composite spunlaced non-woven fabrics be starched by including true qualities bamboo fibre that length is 1.8-2.2mm, 0.8-1.1dtex and
Fine denier viscose, 0.8-1.1dtex and the length that fine denier tencel, 0.5-1.1dtex and the length that length is 6-20mm are 3-20mm
Superfine denier polyester, 1.5-1.7dtex and the length that fine denier polyester, 0.3-0.5dtex and length for 3-20mm are 4-20mm is
At least two in the thick denier viscose glue of 3-20mm produce gained through the wet method multifunctional high speed spun lacing composite production line, wherein into
Net device is single net multilayer wet method inclined-wire form device, which can also include elastic or non-resilient spunbond polypropylene non-woven
Layer of cloth.This protect product with composite spunlaced non-woven fabrics in process of production by single two layers, three layers or four layers wet method inclined wire of net into
After the shaping of type device, determine whether to be spun using material returned unwinding device 15 or the online web forming device 16 of spun-bonded fibre as needed
Viscous fibrous layer and foregoing wet method inclined wire layer are compound, then through multistage spun lacing, negative-pressure ward moisture, squezzing, first order drying, rotation
Spraying coating arranges, the second level is dry, third level infrared hot wind is dry and final finishing production gained, the final finishing process include water
It is packed after cold formed, on-line monitoring, rewinding, cutting and rewinding.
The type of such shield composite spunlaced non-woven fabrics of product is illustrated in detail below, uses the length of fiber
It is as described above with thickness：
(1) upper strata true qualities bamboo fibre slurry+interlayer fine denier tencel, fine denier viscose or fine denier polyester layer+bottom elasticity or non-
Elastic spunbond polypropylene non-woven layer of cloth, in three layers of facial masks composite spunlaced non-woven fabrics, grammes per square metre 40-55g/m2；
(2) upper strata true qualities bamboo fibre slurry+centre first layer fine denier tencel or fine denier viscose layer+intermediate second layer fine denier polyester
Or fine denier viscose layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of facial masks with composite spunlaced non-woven fabrics,
Its grammes per square metre is 45-55g/m2；
(3) upper strata fine denier tencel or fine denier viscose layer+centre first layer fine denier polyester, superfine denier polyester or fine denier viscose layer
+ intermediate second layer fine denier polyester or fine denier viscose layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of face
The composite spunlaced non-woven fabrics of film, grammes per square metre 45-55g/m2；
(4) upper strata fine denier tencel or fine denier viscose layer+interlayer fine denier polyester layer+bottom fine denier tencel or fine denier viscose
Layer, in three layers of facial masks composite spunlaced non-woven fabrics, grammes per square metre 30-55g/m2；
(5) upper strata fine denier tencel or fine denier viscose layer+interlayer true qualities bamboo fibre slurry or white needle slurry mixed layer+bottom
Fine denier tencel or fine denier viscose layer, in three layers of facial masks composite spunlaced non-woven fabrics, grammes per square metre 30-55g/m2；
(6) the thick denier adhesive-layer in upper strata superfine denier polyester layer+interlayer+bottom true qualities bamboo fibre slurry or white needle slurry mixing
Layer, and the paper diaper and sanitary napkin surface layer of one layer of antiseptic, guide layer and wrapping layer one are sprayed on the upper surface on upper strata
The composite spunlaced non-woven fabrics of formula, for substituting three layers of independently separated surface layer existing at present, guide layer and wrapping layer split type knot
The material of structure；
(7) upper strata superfine denier polyester layer+centre first layer fine denier polyester layer+intermediate second layer hollow coarse denier viscose glue or hollow
Coarse denier terylene layer+bottom true qualities bamboo fibre slurry or white needle slurry mixed layer, and one layer of antibacterial has been sprayed on the upper surface on upper strata
The paper diaper of agent and sanitary napkin surface layer, the guide layer and composite spunlaced non-woven fabrics of wrapping layer integral type, it is existing at present for substituting
Independently separated surface layer, the material of three layers of split structure of guide layer and wrapping layer；
(8) upper strata superfine denier polyester layer+bottom fine denier polyester or fine denier viscose layer, and one has been sprayed on the upper surface on upper strata
The paper diaper of layer antiseptic and sanitary napkin surface layer and the composite spunlaced non-woven fabrics of guide layer integral type, it is existing at present for substituting
The independently material of two layers of the split structure in separated surface layer and guide layer；
Except one can be sprayed in the upper surface of the composite spunlaced non-woven fabrics of integral type described in above-mentioned (6), (7) and (8)
Outside layer antiseptic, the mixture of can also spray antiseptic and ice-cold peppermint agent, can according to use object and customer demand into
Row design, wherein antiseptic are nano silver antimicrobials or plant antimicrobial.
The above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of wet method multifunctional high speed spun lacing composite production line, it is characterised in that：Including arrange successively web forming device, multistage
Spun lacing device, negative pressure of vacuum aspirator, efficient squezzing vehicle, first order composite drying device, plain net spun lacing device or rotary drum water
Thorn device, the first smooth calender, rotating dish spray coating collating unit, rotating dish spray dyeing apparatus, printing device, the second level are done
Dry device, the second smooth calender, third level drying device, the 3rd smooth calender and final finishing device, wherein positioned at described
Web forming device discharging rear, in front of multi-level water thorn device above and below be respectively equipped with one group of material returned unwinding device or
The online web forming device of a spun-bonded fibre is equipped at the lower section in front of web forming device discharging rear, multi-level water thorn device；Institute
It is that single net multilayer wet method inclined-wire form device, single net individual layer wet method inclined-wire form device or dry method cotton net are combed into state web forming device
One kind in net device；The multi-level water thorn device includes the first plain net spun lacing device arranged successively, the second plain net spun lacing dress
It puts, rotary drum spun lacing device and the 3rd plain net spun lacing device.
2. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The list net multilayer
Wet method inclined-wire form device is one kind in three layers of wet method inclined-wire form device of single two layers of wet method inclined-wire form device of net and single net.
3. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：First plain net
Spun lacing device is positive plain net spun lacing device, and the second plain net spun lacing device and the 3rd plain net spun lacing device need to set according to product
For positive plain net spun lacing device or reversed plain net spun lacing device.
4. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The first order is answered
It is the Flying Dutchman and Yankee gas hood being connected in turn to close drying device；The second level drying device is Flying Dutchman；
The third level drying device is along vertical height direction or horizontally disposed multistage infrared ray heated-air drying baking oven.
5. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：Described first is smooth
Calender and the second smooth calender roll out whole calender or the smooth calender of circulating hot water heating roller, institute for electromagnetic induction heating
The 3rd smooth calender is stated as the smooth calender of room temperature.
6. wet method multifunctional high speed spun lacing composite production line according to claim 1, it is characterised in that：The final finishing dress
Put quick smooth water cooling plant, moisture and grammes per square metre detection device, surface including being arranged in the 3rd smooth calender rear successively
Defect detecting device, automatic rolling device, bin stock rack device, automatic cutting device and automatic packaging machine.
7. a kind of water process diaphragm support water of the production of the production line as described in any claim in claim 1 to 6 gained
Prick nonwoven cloth, it is characterised in that：By 30-50wt.% fineness be 0.3-0.5D and length is 3-10mm fine-denier polyester fiber and
The low melt point polyester fiber fiber that 50-70wt.% fineness is 0.6-1.5D and length is 3-10mm is successively through networking, negative-pressure ward water
Point, the first order drying, plain net spun lacing, smooth calendering for the first time, second level Flying Dutchman be dry, smooth calendering, the 3rd for the second time
Grade infrared hot wind is dry, the smooth calendering of third time and final finishing produce gained, and wherein web forming device used in networking is single net
Individual layer wet method inclined-wire form device or single net multilayer wet method inclined-wire form device.
8. a kind of a shield product of the production line as described in any claim in claim 1 to 6 production gained is with composite spunlaced
Non-woven fabrics, it is characterised in that：Described shield product is by including the true qualities bamboo that length is 1.8-2.2mm with composite spunlaced non-woven fabrics
The fine-denier that fine denier tencel, 0.5-1.1dtex and the length that fiber pulp, 0.8-1.1dtex and length are 6-20mm are 3-20mm is glued
The super fine denier that fine denier polyester, 0.3-0.5dtex and the length that glue, 1.08-1.1dtex and length are 3-20mm are 4-20mm is washed
Synthetic fibre, 1.5-1.7dtex and length are taken out at least two in the thick denier viscose glue of 3-20mm through networking, multistage spun lacing, negative pressure successively
Water suction point, squezzing, the first order is dry, rotating spraying coating arranges, the second level is dry, third level infrared hot wind is dry and final finishing
Production gained, wherein web forming device used in networking are single net multilayer wet method inclined-wire form device.
9. the according to claim 8 shield composite spunlaced non-woven fabrics of product, it is characterised in that：Described shield product is with again
Heshui prick nonwoven cloth further includes elastic or non-resilient spunbond polypropylene non-woven layer of cloth.
10. the according to claim 9 shield composite spunlaced non-woven fabrics of product, it is characterised in that：Described shield product is used
Composite spunlaced non-woven fabrics is：
(1) upper strata true qualities bamboo fibre slurry+interlayer fine denier tencel, fine denier viscose or fine denier polyester layer+bottom elasticity or non-resilient
Spunbond polypropylene non-woven layer of cloth, in three layers of facial masks with composite spunlaced non-woven fabrics；
(2) upper strata true qualities bamboo fibre slurry+centre first layer fine denier tencel or fine denier viscose layer+intermediate second layer fine denier polyester or thin
Denier adhesive-layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of facial masks with composite spunlaced non-woven fabrics；
(3) upper strata fine denier tencel or fine denier viscose layer+centre first layer fine denier polyester, superfine denier polyester or fine denier viscose layer+in
Between second layer fine denier polyester or fine denier viscose layer+bottom is elastic or non-resilient spunbond polypropylene non-woven layer of cloth, in four layers of facial mask
With composite spunlaced non-woven fabrics；
(4) upper strata fine denier tencel or fine denier viscose layer+interlayer fine denier polyester layer+bottom fine denier tencel or fine denier viscose layer are in
The composite spunlaced non-woven fabrics of three layers of facial mask；
(5) upper strata fine denier tencel or fine denier viscose layer+interlayer true qualities bamboo fibre slurry or white needle slurry mixed layer+bottom fine-denier
Tencel or fine denier viscose layer, in three layers of facial masks with composite spunlaced non-woven fabrics；
(6) the thick denier adhesive-layer in upper strata superfine denier polyester layer+interlayer+bottom true qualities bamboo fibre slurry or white needle slurry mixed layer,
And the paper diaper of one layer of antiseptic are sprayed on the upper surface on upper strata and sanitary napkin is answered with surface layer, guide layer and wrapping layer integral type
Heshui prick nonwoven cloth；
(7) upper strata superfine denier polyester layer+centre first layer fine denier polyester layer+intermediate second layer hollow coarse denier viscose glue or hollow coarse denier
Polyester layer+bottom true qualities bamboo fibre slurry or white needle slurry mixed layer, and one layer of antiseptic is sprayed on the upper surface on upper strata
Paper diaper and sanitary napkin surface layer, the guide layer and composite spunlaced non-woven fabrics of wrapping layer integral type；
(8) upper strata superfine denier polyester layer+bottom fine denier polyester or fine denier viscose layer, and one layer has been sprayed on the upper surface on upper strata and has been resisted
The paper diaper of microbial inoculum and sanitary napkin surface layer and the composite spunlaced non-woven fabrics of guide layer integral type.
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| CN201810025487.7A CN108049031A (en) | 2018-01-11 | 2018-01-11 | Wet method multifunctional high speed spun lacing composite production line and production gained spunlace non-woven cloth |
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| CN108708072A (en) * | 2018-06-12 | 2018-10-26 | 高长水 | Spunlace jacquard nonwoven cloth and preparation method thereof |
| CN108950858A (en) * | 2018-09-10 | 2018-12-07 | 南通大学 | Degradable, high water absorption, peelable wet process spunlace non-woven mask substrate |
| CN109097840A (en) * | 2018-08-28 | 2018-12-28 | 希肤科技（上海）有限公司 | The preparation process of toon fiber and its application on mask substrate |
| CN110387766A (en) * | 2019-08-19 | 2019-10-29 | 大连瑞光非织造布集团有限公司 | A kind of mask substrate and preparation method thereof |
| CN112425978A (en) * | 2020-11-30 | 2021-03-02 | 苏州馨格家居用品股份有限公司 | Antibacterial blanket and production process thereof |
| CN112746395A (en) * | 2020-12-28 | 2021-05-04 | 杭州鹏图化纤有限公司 | Long-net-shaped online spun-bonded spunlace composite non-woven fabric and preparation method thereof |
| CN112746394A (en) * | 2020-12-28 | 2021-05-04 | 杭州鹏图化纤有限公司 | Inclined-net-forming online spun-bonded spunlace composite non-woven fabric and preparation method thereof |
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