CN108048972A - A kind of spinning frame broken yarn guard method - Google Patents
A kind of spinning frame broken yarn guard method Download PDFInfo
- Publication number
- CN108048972A CN108048972A CN201810056785.2A CN201810056785A CN108048972A CN 108048972 A CN108048972 A CN 108048972A CN 201810056785 A CN201810056785 A CN 201810056785A CN 108048972 A CN108048972 A CN 108048972A
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- Prior art keywords
- controller
- current value
- median
- driving
- velocity amplitude
- Prior art date
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- 238000009987 spinning Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000008569 process Effects 0.000 claims description 9
- 230000007774 longterm Effects 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- 238000013024 troubleshooting Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
- D01H13/1616—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material characterised by the detector
- D01H13/1633—Electronic actuators
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The present invention provides a kind of spinning frame broken yarn guard methods; the spinning frame drives spindle by motor; and it is also equipped with controller; the controller connects driving circuit; during spindle is driven; the current value and velocity amplitude by the motor are persistently detected by detector and is sent to the controller, the controller is worth to median according to the current value and speed, and is judged according to the median and protect to realize the broken yarn protection.
Description
Technical field
The present invention relates to field of textiles, refer in particular to a kind of spinning frame broken yarn guard method.The present invention is that parent application number is
201610696402.9, a kind of entitled spinning frame broken yarn guard method, the applying date is that in August, 2016 invention of 18 days is special
The divisional application of profit application.
Background technology
Widely used spinning frame in textile industry, by rove by drawing-off, twist, be spun into spun yarn.Spinning frame includes feeding
Enter mechanism, drafter, twisting and winding mechanism and winding shaping mechanism.In the prior art, often through driving current or
Rotating speed measring judges whether broken yarn occur, and this detection is often inaccurate or detection is accurate but broken yarn has occurred, such as
Judge that rotating speed appearance rises and stops exporting suddenly.Above-mentioned deficiency of the prior art can cause that spinning quality is high, coil
Shape that undesirable, spinning efficiency is low.On this basis, the present inventor test and think deeply repeatedly, is made that the present invention,
It had both been realized using a simple algorithm and has prejudged the possibility of broken yarn in advance and reduce output and in turn avoid maloperation, so as to very
The reliable protection or prevention for realizing broken yarn.
The content of the invention
The present invention gives a kind of spinning frame broken yarn guard method, the spinning frame drives spindle by motor, described
Motor includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, described
Controller connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected by detector logical
It crosses the current value of the motor and velocity amplitude and is sent to the controller, the controller is according to the current value and velocity amplitude
A median is obtained, and is judged and is protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value and velocity amplitude storage.
Further：The controller possesses calculating part, is carried out using the current value and velocity amplitude obtained in memory
Median is calculated, calculating process includes：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then
The deformation current value and the velocity amplitude are summed to obtain the median.
Further：The deformation coefficient measures multiple current values and velocity amplitude when running steadily in the long term by testing
Ratio obtains.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the controller reduces the driving output of the driving circuit, to realize
State broken yarn protection.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
Specific embodiment
Embodiment one.
The present invention gives a kind of spinning frame broken yarn guard method, the spinning frame drives spindle by motor, described
Motor includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, described
Controller connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected by detector logical
It crosses the current value of the motor and velocity amplitude and is sent to the controller, the controller is according to the current value and velocity amplitude
A median is obtained, and is judged and is protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value and velocity amplitude storage.
Further：The controller possesses calculating part, is carried out using the current value and velocity amplitude obtained in memory
Median is calculated, calculating process includes：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then
The deformation current value and the velocity amplitude are summed to obtain the median.
Further：The deformation coefficient measures multiple current values and velocity amplitude when running steadily in the long term by testing
Ratio obtains.After operation i.e. steady in a long-term, electric current and speed are there are one substantially stationary coefficient of correspondence, using the coefficient as change
Shape coefficient calculates speed with current transformation to same dimension, caused by only electric current or speed is detected
The error that sensor error is brought.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the controller reduces the driving output of the driving circuit, to realize
State broken yarn protection.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
Embodiment two.
The present invention gives a kind of spinning frame broken yarn guard method, the spinning frame drives spindle by motor, described
Motor includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, described
Controller connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected by detector logical
It crosses the current value of the motor and velocity amplitude and is sent to the controller, the controller is according to the current value and velocity amplitude
A median is obtained, and is judged and is protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value and velocity amplitude storage.
Further：The controller possesses calculating part, is carried out using the current value and velocity amplitude obtained in memory
Median is calculated, calculating process includes：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then
The deformation current value and the velocity amplitude are summed to obtain the median.
Further：The deformation coefficient measures multiple current values and velocity amplitude when running steadily in the long term by testing
Ratio obtains.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the driving that the controller reduces the driving circuit is exported to normal defeated
The half gone out, to realize that the broken yarn is protected.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
Embodiment three.
This example gives a kind of spinning frame broken yarn guard method, and the spinning frame drives spindle, the electricity by motor
Machine includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, the control
Device processed connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected and passed through by detector
The current value and velocity amplitude of the motor are simultaneously sent to the controller, and the controller is obtained according to the current value and velocity amplitude
Judged and protected to a median, and according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value and velocity amplitude storage.
Further：The controller possesses calculating part, is carried out using the current value and velocity amplitude obtained in memory
Median is calculated, calculating process includes：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then
The deformation current value and the velocity amplitude are summed to obtain the median.
Further：The deformation coefficient measures multiple current values and velocity amplitude when running steadily in the long term by testing
Ratio obtains.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the controller reduces the driving output of the driving circuit, to realize
State broken yarn protection.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
Further, controller also stores the number for reducing driving output, if occurring what is reduced in a period of time
Number is more than predetermined value, then judges non-transitory mistake occur, and controller exports an alarm signal at this time, and notice carries out failure
It excludes.
Example IV.
This example gives a kind of improved spinning frame broken yarn guard method again, and the spinning frame drives spindle by motor,
The motor includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controlling
Device, the controller connect the driving circuit, it is characterised in that：During the driving spindle, held by detector
The continuous current value and velocity amplitude detected through the motor is simultaneously sent to the controller, and the controller is according to the current value
A median is worth to speed, and is judged and is protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value and velocity amplitude storage.
Further：The controller possesses calculating part, is carried out using the current value and velocity amplitude obtained in memory
Median is calculated, calculating process includes：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then
The deformation current value and the velocity amplitude are summed to obtain the median.
Further：The deformation coefficient measures multiple current values and velocity amplitude when running steadily in the long term by testing
Ratio obtains.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the driving that the controller reduces the driving circuit is exported to normal defeated
The half gone out, to realize that the broken yarn is protected.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
On the other hand, the method for this example is also equipped with following auxiliary judgment protection flow：
During the driving spindle, the current value by the motor is persistently detected by detector and is sent to institute
State controller, the controller is worth to another median according to the electric current, and according to another median (with
Preceding difference) judged and protected, which is passed through：
The memory stores the current value obtained every fixed time period t1.Calculating part is using obtaining in memory
Current value carries out that another median is calculated, and calculating process includes：Square upper one is subtracted using present current value
Square of the current value at a upper moment of the fixed time period t1 was spaced, result extraction of square root is obtained described in another
Between be worth.
Further：The controller persistently obtains another multiple described median, and to the another of all adjacent moments
One median asks poor, and when the value of the difference is more than default threshold value, the controller equally reduces the driving circuit
Driving output, to realize that the broken yarn is protected.
Further：The controller recovers normal after the driving for reducing the driving circuit exports a delay
Driving output.
Embodiment five.
This example gives a kind of spinning frame broken yarn guard method, and the spinning frame drives spindle, the electricity by motor
Machine includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, the control
Device processed connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected and passed through by detector
The current value of the motor is simultaneously sent to the controller, and the controller is worth to a median, and root according to the electric current
Judged and protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value storage.
Further：The controller possesses calculating part, is calculated using the current value obtained in memory
Median, calculating process include：The upper of the upper interval fixed time period t1 square is subtracted using present current value
Square of the current value at one moment obtains the median to result extraction of square root.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the driving output that the controller reduces the driving circuit for example will be defeated
Go out to be reduced to original half, to realize that the broken yarn is protected.
Further：Since the origin cause of formation of many broken yarns belongs to temporary, the controller is reducing the driving
The driving of circuit is exported and is delayed after 5s, can recover normally driving output, that is to say, that normal speed can be carried out after 5s
Work.
Embodiment six.
This example gives a kind of spinning frame broken yarn guard method, and the spinning frame drives spindle, the electricity by motor
Machine includes input terminal, and the input terminal is connected by control line with driving circuit, and it is also equipped with controller, the control
Device processed connects the driving circuit, it is characterised in that：During the driving spindle, persistently detected and passed through by detector
The current value of the motor is simultaneously sent to the controller, and the controller is worth to a median, and root according to the electric current
Judged and protected according to the median.
Further：The controller possesses memory, the electric current that the memory will be obtained every fixed time period t1
Value storage.
Further：The controller possesses calculating part, is calculated using the current value obtained in memory
Median, calculating process include：The upper of the upper interval fixed time period t1 square is subtracted using present current value
Square of the current value at one moment obtains the median to result extraction of square root.
Further：The controller persistently obtains multiple medians, and the median of all adjacent moments is asked
Difference, when the value of the difference is more than default threshold value, the driving output that the controller reduces the driving circuit for example will be defeated
Go out to be reduced to original half, to realize that the broken yarn is protected.
Further：Since the origin cause of formation of many broken yarns belongs to temporary, the controller is reducing the driving
The driving of circuit is exported and is delayed after 5 several seconds, can recover normally driving output.
Further, controller also stores the number for reducing driving output, if occurring what is reduced in a period of time
Number is more than predetermined value, then judges non-transitory mistake occur, and controller exports an alarm signal at this time, and notice carries out failure
It excludes.
The above embodiment is interpreted as being merely to illustrate the present invention rather than limit the scope of the invention.
After the content for having read the record of the present invention, technical staff can make various changes or modifications the present invention, these equivalent changes
Change and modification equally falls into the scope of the claims in the present invention.
Claims (1)
1. a kind of spinning frame broken yarn guard method, the spinning frame drives spindle by motor, and the motor includes input
End, the input terminal is connected by control line with driving circuit, and it is also equipped with controller, described in the controller connects
During the driving spindle, the current value and velocity amplitude by the motor are persistently detected by detector for driving circuit
And the controller is sent to, the controller is worth to a median according to the current value and speed, and according to described
Median is judged and is protected；
The controller possesses memory, and the memory stores up the current value and velocity amplitude that are obtained every fixed time period t1
It deposits；
The controller possesses calculating part, using the current value and velocity amplitude that obtain in memory carries out that centre is calculated
Value, calculating process include：A deformation coefficient, which is multiplied by, using present current value obtains deformation current value, then the deformation is electric
Flow valuve sums to obtain the median with the velocity amplitude；
It is characterized in that：The deformation coefficient can measure the multiple current values and velocity amplitude during operation steady in a long-term by testing
Ratio obtain；
The controller persistently obtains multiple medians, and asks poor to the median of all adjacent moments, when the difference
When value is more than default threshold value, the controller reduces the driving output of the driving circuit, to realize that the broken yarn is protected；
Further：The controller recovers normal driving after the driving for reducing the driving circuit exports a delay
Output；
Controller also stores the number for reducing driving output, if it is more than predetermined to occur the number reduced in a period of time
Value then judges non-transitory mistake occur, and controller exports an alarm signal at this time, and notice carries out troubleshooting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810056785.2A CN108048972B (en) | 2016-08-18 | 2016-08-18 | Broken yarn protection method for spinning frame |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810056785.2A CN108048972B (en) | 2016-08-18 | 2016-08-18 | Broken yarn protection method for spinning frame |
| CN201610696402.9A CN106048794B (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn guard method |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610696402.9A Division CN106048794B (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn guard method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108048972A true CN108048972A (en) | 2018-05-18 |
| CN108048972B CN108048972B (en) | 2020-05-12 |
Family
ID=57194864
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810056784.8A Active CN107956013B (en) | 2016-08-18 | 2016-08-18 | Broken yarn protection method for spinning frame |
| CN201810257606.1A Withdrawn CN108203855A (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn protects system |
| CN201610696402.9A Active CN106048794B (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn guard method |
| CN201810056785.2A Active CN108048972B (en) | 2016-08-18 | 2016-08-18 | Broken yarn protection method for spinning frame |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810056784.8A Active CN107956013B (en) | 2016-08-18 | 2016-08-18 | Broken yarn protection method for spinning frame |
| CN201810257606.1A Withdrawn CN108203855A (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn protects system |
| CN201610696402.9A Active CN106048794B (en) | 2016-08-18 | 2016-08-18 | A kind of spinning frame broken yarn guard method |
Country Status (1)
| Country | Link |
|---|---|
| CN (4) | CN107956013B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107826895B (en) * | 2017-12-04 | 2024-03-19 | 广东溢达纺织有限公司 | Broken yarn detection device and sizing machine |
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|---|---|---|---|---|
| GB749833A (en) * | 1952-10-17 | 1956-06-06 | Ernst Breuning | Method of and apparatus for indicating, or actuating a control device in consequence of, a breakage in materials of low electrical conductivity such as textiles |
| US3863241A (en) * | 1972-03-25 | 1975-01-28 | Yamatake Honeywell Co Ltd | A yarn break detector utilizing a sensor for sensing the yarn static electricity |
| CN1040233A (en) * | 1988-08-05 | 1990-03-07 | 里特机械公司 | The weaving loom that has drafting system |
| CN102628198A (en) * | 2012-04-23 | 2012-08-08 | 杭州嘉拓科技有限公司 | Method and system for adjusting yarn monitoring area |
| CN103469395A (en) * | 2012-06-06 | 2013-12-25 | 株式会社丰田自动织机 | Yarn detecting system of spinning machine |
| CN103966714A (en) * | 2013-01-29 | 2014-08-06 | 太平洋机电(集团)有限公司 | Method and device for detecting electric spindle tension and broken yarn in spinning machine |
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| EP0999298B1 (en) * | 1998-11-05 | 2004-01-21 | Kabushiki Kaisha Toyota Jidoshokki | Ring spinning machine with individual spindle drives |
| JP2000160441A (en) * | 1998-11-27 | 2000-06-13 | Toyota Autom Loom Works Ltd | Abnormality-detecting device in spinning machine |
| CN2522440Y (en) * | 2001-12-09 | 2002-11-27 | 李天全 | Drawing-frame tambler |
| ATE304624T1 (en) * | 2003-06-16 | 2005-09-15 | Laesser Franz Ag | THREAD WATCH AND THREAD WATCH BAR |
| CN201317839Y (en) * | 2008-11-21 | 2009-09-30 | 梁建华 | Controller for silk and yarn breaking of air synchronization silk and yarn machine |
| CN101515166B (en) * | 2009-03-19 | 2012-07-04 | 杭州嘉拓科技有限公司 | Device for monitoring yarn moving state and monitoring method for same |
| CN201809518U (en) * | 2010-08-13 | 2011-04-27 | 北京经纬纺机新技术有限公司 | Automatic broken yarn detecting system of spinning frame |
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| CN104020791A (en) * | 2014-04-23 | 2014-09-03 | 中国神华能源股份有限公司 | Reclaiming flow stability control device and method of coal stockyard |
| CN204325627U (en) * | 2014-11-20 | 2015-05-13 | 经纬纺织机械股份有限公司 | A kind of device realizing fine spining machine ingot speed curve |
-
2016
- 2016-08-18 CN CN201810056784.8A patent/CN107956013B/en active Active
- 2016-08-18 CN CN201810257606.1A patent/CN108203855A/en not_active Withdrawn
- 2016-08-18 CN CN201610696402.9A patent/CN106048794B/en active Active
- 2016-08-18 CN CN201810056785.2A patent/CN108048972B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB749833A (en) * | 1952-10-17 | 1956-06-06 | Ernst Breuning | Method of and apparatus for indicating, or actuating a control device in consequence of, a breakage in materials of low electrical conductivity such as textiles |
| US3863241A (en) * | 1972-03-25 | 1975-01-28 | Yamatake Honeywell Co Ltd | A yarn break detector utilizing a sensor for sensing the yarn static electricity |
| CN1040233A (en) * | 1988-08-05 | 1990-03-07 | 里特机械公司 | The weaving loom that has drafting system |
| CN102628198A (en) * | 2012-04-23 | 2012-08-08 | 杭州嘉拓科技有限公司 | Method and system for adjusting yarn monitoring area |
| CN103469395A (en) * | 2012-06-06 | 2013-12-25 | 株式会社丰田自动织机 | Yarn detecting system of spinning machine |
| CN103966714A (en) * | 2013-01-29 | 2014-08-06 | 太平洋机电(集团)有限公司 | Method and device for detecting electric spindle tension and broken yarn in spinning machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107956013B (en) | 2019-12-31 |
| CN106048794A (en) | 2016-10-26 |
| CN106048794B (en) | 2018-06-15 |
| CN107956013A (en) | 2018-04-24 |
| CN108203855A (en) | 2018-06-26 |
| CN108048972B (en) | 2020-05-12 |
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Effective date of registration: 20200422 Address after: 063500 southeast of Wenzhuang village, Changning Town, LUANNAN COUNTY, Tangshan City, Hebei Province, north side of luanheai highway Applicant after: LUANNAN Wanze Textile Co., Ltd Address before: Yuelu District City, Hunan province 410000 Changsha Rong Bay mud road No. 6 Applicant before: Liu Hui |