CN108044778B - Cup handle grouting machine - Google Patents
Cup handle grouting machine Download PDFInfo
- Publication number
- CN108044778B CN108044778B CN201810022272.XA CN201810022272A CN108044778B CN 108044778 B CN108044778 B CN 108044778B CN 201810022272 A CN201810022272 A CN 201810022272A CN 108044778 B CN108044778 B CN 108044778B
- Authority
- CN
- China
- Prior art keywords
- index plate
- cup handle
- chain wheel
- transmission mechanism
- grouting machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000006698 induction Effects 0.000 claims description 9
- 238000007569 slipcasting Methods 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims 4
- 230000008023 solidification Effects 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract description 4
- 239000002002 slurry Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007582 slurry-cast process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a cup handle grouting machine which comprises a frame and a machine shell fixedly connected with the frame, wherein a curing cavity is arranged in the machine shell, one side of the machine shell is provided with an operation station, the operation station is provided with a grouting opening, the curing cavity is connected with a hot air blower through an air inlet pipe, the top of the curing cavity is connected with an air outlet pipe, a turntable mechanism is arranged below the curing cavity, a plurality of processing stations are annularly distributed on the turntable mechanism, the grouting opening is aligned with the processing stations, a plurality of cup handle molds are overlapped on the processing stations, the turntable mechanism and the hot air blower are electrically connected with a controller, and the controller is connected with an external power supply through a wire. The grouting port disclosed by the invention is used for pouring slurry to the cup handle mould, the turntable mechanism and the curing cavity are matched for operation, so that the automatic drying of the cup handle is realized, the structure is simple, the manufacturing and the installation are convenient, the production efficiency is high, the quality is stable, the yield is high, and the labor cost of enterprises and the labor intensity of workers can be effectively reduced.
Description
Technical Field
The invention relates to the field of cup production equipment, in particular to a cup handle grouting machine.
Background
The cup is a vessel which can be used for containing wine, water, tea and the like, a cup handle is usually arranged on one side of the cup, a user can hold the cup conveniently, in the processing process of ceramic cups and bowls, the cup handle and the cup body are usually produced in a separated mode, and the cup handle is weak in structure, is usually dried under the sun by manual operation of workers and slurry and holding the prefabricated cup handle by hand until the structure is stable.
In recent years, with the relative shortage of labor resources and the rising of labor cost year by year, the daily ceramic production mode is required to be technically upgraded, so that development of efficient cup handle production equipment for replacing the traditional manual cup handle manufacturing is urgently needed.
Disclosure of Invention
The invention provides a cup handle grouting machine aiming at the problems existing in the prior art.
In order to achieve the above object, the present invention adopts the following technical measures:
The utility model provides a cup is slip casting machine, includes frame and fixed connection the casing of frame, the casing embeds there is the curing chamber, and one side of casing is equipped with the operation station, is equipped with the slip casting mouth on the operation station, the curing chamber passes through the air-supply line and connects the air heater, and the top of curing chamber is connected with out the tuber pipe, the below of curing chamber is equipped with carousel mechanism, and the ring cloth has a plurality of processing stations on the carousel mechanism, the slip casting mouth is aimed at processing position, add and overlap on the station and have a plurality of cups to mould, carousel mechanism and air heater are connected with the controller electricity, and the controller passes through the wire and is connected with external power source.
Preferably, air deflectors are arranged on two sides of the curing cavity, the air deflectors are hollow, and air holes are uniformly distributed on one side of each air deflector, which is close to the curing cavity.
Preferably, the turntable mechanism is arranged below the casing and comprises a base, a transmission mechanism is fixed on the base, an index plate is supported and connected on a power output shaft of the transmission mechanism, and the processing positions are distributed on the index plate in an annular and equal division manner by taking the center of the index plate as the circle center.
Preferably, the transmission mechanism is any one of a worm gear mechanism, a sprocket transmission mechanism, a belt pulley transmission mechanism and a motor driving mechanism.
Preferably, a plurality of indexing holes are annularly distributed on the transmission mechanism, the plurality of indexing holes correspond to the machining positions respectively, induction electric eyes are arranged below the indexing holes, and the induction electric eyes are connected with the controller.
Preferably, the curing cavity is of an annular structure, and air deflectors on two sides of the curing cavity are of an outer arc surrounding inner arc structure.
Preferably, the frame is a tripod support structure, and the casing is connected to the bottom of the frame.
Preferably, the transmission mechanism is a chain wheel transmission mechanism and comprises an index plate driving motor, an index plate driving motor mounting seat, an index plate follow-up chain wheel connecting column, an index plate main driving chain wheel, an index plate follow-up chain wheel mounting seat and an index plate driving chain, wherein the index plate driving motor mounting seat and the index plate follow-up chain wheel mounting seat are mounted on the base, the output end of the index plate follow-up chain wheel is connected with the index plate, and the index plate follow-up chain wheel is connected to the index plate main driving chain wheel through the index plate driving chain, and the index plate main driving chain wheel is connected with a motor shaft of the index plate driving motor through a speed reducer.
Preferably, the processing position comprises a disc, a positioning hole is formed in the middle of the disc, and a convex ring is arranged on the periphery of the positioning hole.
The invention has the beneficial effects that:
According to the cup handle grouting machine, a plurality of cup handle moulds can be overlapped on each processing station according to the requirement, the grouting ports are arranged on the operation stations, the curing cavity is connected with the air heater through the air inlet pipe, hot air is injected into the curing cavity through the air heater, the grouting ports perform slurry casting on the cup handle moulds, the turntable mechanism and the curing cavity are matched for operation, automatic drying of the cup handles is achieved, the structure is simple, manufacturing and installation are convenient, production efficiency is high, quality is stable, yield is high, and labor cost of enterprises and labor intensity of workers can be effectively reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
Fig. 4 is a top view of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-4, a cup handle grouting machine comprises a frame 1 and a casing 2 fixedly connected with the frame 1, a curing cavity 3 is arranged in the casing 2, an operation station 7 is arranged on one side of the casing 2, a grouting opening 71 is arranged on the operation station 7, the curing cavity 3 is connected with a hot air blower 5 through an air inlet pipe 51, an air outlet pipe 6 is connected to the top of the curing cavity 3, a turntable mechanism 4 is arranged below the curing cavity 3, a plurality of processing stations 41 are annularly distributed on the turntable mechanism 4, the grouting opening 71 is aligned with the processing stations 41, a plurality of cup handle molds (not shown) are overlapped on the processing stations 41, the turntable mechanism 4 and the hot air blower 5 are electrically connected with a controller (not shown), and the controller is connected with an external power supply through wires. The operation station 7 is used for swinging a cup handle die, the grouting opening 71 is arranged on one side of the operation station 7, the grouting opening 71 is used for pouring raw slurry into the cup handle die reaching the grouting opening 71, the poured cup handle die enters the curing cavity 3 under the rotation of the turntable mechanism 4, moisture in the cup handle die is taken away under the action of hot air, the cup handle die returns to the operation station 7 again under the action of the turntable mechanism 4, and the cup handle die with the cured cup handle is taken down at the operation station 7. The operation station 7 can be manually arranged to be used for upper and lower dies, and can also be automatically arranged to be used for upper and lower dies by a manipulator, so that the operation mode is simple, the production efficiency is high, the quality is stable, and the yield is high.
The two sides of the curing cavity 3 are respectively provided with an air deflector 31, the inside of the air deflector 31 is hollow, and air holes 32 are uniformly distributed on one side of the air deflector 31, which is close to the curing cavity 3. From the hot-blast in the hot-blast fan 5 entering curing chamber 3, accessible gas pocket 32 gets into the inside of aviation baffle 31, reach the arbitrary corner in curing chamber 3 through the inside of aviation baffle 31, the hot-blast flow path of extension, it is more even to make hot-blast distribution, avoid hot-blast a large amount of being discharged from tuber pipe 6, reduce the heat dissipation, moreover, carry a large amount of vapor in the hot-blast, the liquefaction takes place easily when hot-blast contact aviation baffle 31, be unfavorable for curing chamber 3 moisture content to descend, set up gas pocket 32 on aviation baffle 31, vapor accessible gas pocket 32 gets into the inner chamber of aviation baffle 31, the steam in the curing chamber 3 of significantly reduced, be favorable to improving drying efficiency. In this embodiment, the curing cavity 3 is of an annular structure, the two air deflectors 31 are of an outer arc surrounding inner arc structure, the curing cavity 3 is arranged between the two arc air deflectors 31, and the processing position 41 is arranged in the curing cavity 3, so that the curing cavity 3 meets the movement path of the turntable mechanism 4, and the curing of the cup handle die is facilitated. In other embodiments, the inner cavity of the air deflector 31 may further be provided with a heating element (such as a heating resistor), so as to ensure that the temperature in the curing cavity 3 is constant, the air flow entering the inner cavity of the air deflector 31 carries heat again to flow into the curing cavity 3, and flows out of the curing cavity 3 from the air outlet pipe 6, so that the liquefaction of steam in the hot air can be prevented from affecting the quality of the cup handle. The two air outlet pipes 6 are respectively arranged at two sides of the operation station 7.
The rotary table mechanism 4 is arranged below the casing 1, the rotary table mechanism 4 comprises a base 42, a transmission mechanism is fixed on the base 42, an index plate 43 is supported and connected on a power output shaft of the transmission mechanism 44, machining positions 41 are distributed on the index plate 43 in an annular and equally-divided mode by taking the center of the index plate 43 as a circle center, and the transmission mechanism 44 is any one of a worm gear mechanism, a chain wheel transmission mechanism, a belt pulley transmission mechanism and a motor driving mechanism, and the index plate 43 is rotated through the transmission mechanism 44. The dividing disc 43 can be divided into eight equal parts, twelve equal parts or other equal parts as required, and the processing station 41 is correspondingly arranged according to the divided equal parts, in this embodiment, the processing station 41 comprises a disc 411, a positioning hole 412 is formed in the middle of the disc 411, a convex ring 413 is arranged on the periphery of the positioning hole 412, the cup handle die is positioned on the processing station 41 through the positioning hole 412 and the convex ring 413, the cup handle die is convenient to store and stable in positioning, and a plurality of cup handle dies are stacked on the processing station 41.
In addition, in this embodiment, the transmission mechanism is a sprocket transmission mechanism, and includes an index driving motor 441, an index driving motor mounting seat 442, an index following sprocket connecting post 443, an index main driving sprocket 444, an index following sprocket 445, an index following sprocket mounting seat 446, and an index driving chain (not shown), the index driving motor mounting seat 442, the index following sprocket mounting seat 446 are mounted on the base 42, an output end of the index following sprocket 445 is connected with the index 43, the index 43 following sprocket 445 is connected to the index main driving sprocket 444 through the index driving chain, and the index main driving sprocket 444 is connected with a motor shaft of the index driving motor 441 through the speed reducer 447. The indexing disc driving motor 441 drives the indexing disc main driving sprocket 444 to rotate, the indexing disc main driving sprocket 444 drives the indexing disc follow-up sprocket mounting seat 446 to rotate through an indexing disc driving chain, so that the indexing disc 43 is driven to rotate, a plurality of indexing holes 45 are annularly distributed on the transmission mechanism 44, the plurality of indexing holes 45 respectively correspond to the processing position 41, induction electric eyes (not shown) are arranged below the indexing holes 45, and induction electric eyes are connected with the controller. More preferably, the induction electric eye is arranged below the operation station 7, the induction electric eye is opposite to the indexing hole 45, the induction electric eye receives the position information of the indexing hole 45 and then sends a position signal to the controller, the controller sends an instruction to the index plate driving motor 441 to start and stop the index plate driving motor 441, so that the rotation and stop of the index plate 43 are realized, and the feeding, grouting and lower die are facilitated.
The machine frame 1 is an equally-divided tripod supporting structure, the included angle between the three supporting legs of the machine frame 1 is 120 degrees, the machine shell 2 is connected to the bottom of the machine frame 1, the machine shell 2 is a semi-closed mechanism, the bottom of the machine shell 2 is sealed by the dividing disc 43, the position influence of the machine frame 1 on the turntable mechanism 4 can be effectively reduced, and the whole cup grouting machine is more reasonable and compact in structure.
In summary, according to the cup handle grouting machine disclosed by the application, a plurality of cup handle molds can be overlapped on each processing station according to the requirement, the grouting ports are arranged on the operation stations, the curing cavity is connected with the hot air blower through the air inlet pipe, the hot air blower injects hot air into the curing cavity, the grouting ports perform casting slurry on the cup handle molds, the turntable mechanism and the curing cavity are matched for operation, so that the automatic drying of the cup handles is realized, the structure is simple, the manufacturing and the installation are convenient, the production efficiency is high, the quality is stable, the yield is high, and the labor cost of enterprises and the labor intensity of workers can be effectively reduced.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.
Claims (9)
1. The utility model provides a cup is slip casting machine, includes frame (1) and fixed connection casing (2) of frame (1), its characterized in that, casing (2) are built-in to have solidification chamber (3), and one side of casing (2) is equipped with operation station (7), is equipped with slip casting mouth (71) on operation station (7), solidification chamber (3) are connected air heater (5) through air-supply line (51), and the top of solidification chamber (3) is connected with out tuber pipe (6), the below of solidification chamber (3) is equipped with carousel mechanism (4), and it has a plurality of processing stations (41) to encircle cloth on carousel mechanism (4), slip casting mouth (71) are aimed at processing position (41), and the last stack of processing position (41) has a plurality of cups to mould, carousel mechanism (4) and air heater (5) are connected with the controller electricity, and the controller passes through the wire and is connected with external power source.
2. The cup handle grouting machine according to claim 1, wherein air deflectors (31) are arranged on two sides of the curing cavity (3), the air deflectors (31) are hollow, and air holes (32) are uniformly distributed on one side, close to the curing cavity (3), of the air deflectors (31).
3. A cup handle grouting machine as claimed in claim 1 or 2, wherein the turntable mechanism (4) is arranged below the machine shell (2), the turntable mechanism (4) comprises a base (42), a transmission mechanism is fixed on the base (42), an index plate (43) is supported and connected on a power output shaft of the transmission mechanism (44), and the processing positions (41) are distributed on the index plate (43) in an annular and equal division mode by taking the center of the index plate (43) as a circle center.
4. A cup handle grouting machine according to claim 3, wherein the transmission mechanism (44) is any one of a worm gear mechanism, a sprocket transmission mechanism, a pulley transmission mechanism or a motor drive mechanism.
5. A cup handle grouting machine according to claim 3, wherein a plurality of indexing holes (45) are annularly distributed on the transmission mechanism (44), the plurality of indexing holes (45) respectively correspond to the processing positions (41), induction electric eyes are arranged below the indexing holes (45), and the induction electric eyes are connected with the controller.
6. A cup handle grouting machine according to claim 2, wherein the curing chamber (3) is of an annular structure, and air deflectors (31) on two sides of the curing chamber (3) are of an outer arc surrounding inner arc structure.
7. A cup handle grouting machine according to claim 1, wherein the frame (1) is a tripod support structure, and the casing (2) is connected to the bottom of the frame (1).
8. The cup handle grouting machine according to claim 4, wherein the transmission mechanism is a chain wheel transmission mechanism and comprises an index plate driving motor (441), an index plate driving motor mounting seat (442), an index plate following chain wheel connecting column (443), an index plate main driving chain wheel (444), an index plate following chain wheel (445), an index plate following chain wheel mounting seat (446) and an index plate driving chain, the index plate driving motor mounting seat (442), the index plate following chain wheel mounting seat (446) are mounted on the base (42), the output end of the index plate following chain wheel (445) is connected with the index plate (43), the index plate following chain wheel (43) is connected with the index plate main driving chain wheel (444) through the index plate driving chain, and the index plate main driving chain wheel (444) is connected with a motor shaft of the index plate driving motor (441) through a speed reducer (447).
9. The cup handle grouting machine according to claim 1, wherein the processing position (41) comprises a disc (411), a positioning hole (412) is formed in the middle of the disc (411), and a convex ring (413) is arranged on the periphery of the positioning hole (412).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810022272.XA CN108044778B (en) | 2018-01-10 | 2018-01-10 | Cup handle grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810022272.XA CN108044778B (en) | 2018-01-10 | 2018-01-10 | Cup handle grouting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108044778A CN108044778A (en) | 2018-05-18 |
| CN108044778B true CN108044778B (en) | 2024-05-24 |
Family
ID=62126838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810022272.XA Active CN108044778B (en) | 2018-01-10 | 2018-01-10 | Cup handle grouting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108044778B (en) |
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| Publication number | Publication date |
|---|---|
| CN108044778A (en) | 2018-05-18 |
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