CN108041276A - The degradation removal methods of the secondary derivatives of mycotoxin in grain and its product - Google Patents

The degradation removal methods of the secondary derivatives of mycotoxin in grain and its product Download PDF

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CN108041276A
CN108041276A CN201711284410.3A CN201711284410A CN108041276A CN 108041276 A CN108041276 A CN 108041276A CN 201711284410 A CN201711284410 A CN 201711284410A CN 108041276 A CN108041276 A CN 108041276A
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grain
stage
pressure
broken
tower
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CN108041276B (en
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胡学春
任凌云
岳霞
王丽娟
金增伟
吴真真
王瑞杰
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Shandong Province Grain And Oil Testing Center
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Shandong Province Grain And Oil Testing Center
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/21Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • A23P30/38Puffing or expanding by heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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Abstract

The present invention provides a kind of degradation removal methods of the secondary derivatives of mycotoxin in grain and its product, and high pressure swelling detoxification is carried out by the way of stage boosting using high-temperature high-pressure swelling machine, after cyclone separator cools down precipitation, obtain the broken product of grain.Detoxification efficiency of the present invention is good, the structure of deoxynivalenol, zearalenone and aflatoxin B1 can be destroyed simultaneously, make the reduction of its content, it avoids and carries out the problem of toxin removing needs material carrying out basic treatment using high-temperature high-pressure swelling machine, into without subsequently carrying out acid adjustment to the product after detoxification.Step is simple, easy to operate, can be mass-produced.

Description

The degradation removal methods of the secondary derivatives of mycotoxin in grain and its product
Technical field
The invention belongs to a kind of secondary generations of mycotoxin in foodstuff processing technology field more particularly to grain and its product Thank to the degradation removal methods of derivative.
Background technology
Cereal crops are the high-incidence seasons for infecting mycotoxin in growth period, maturity period and harvest time, in growth period, soil In mycotoxin fruit is absorbed by root system, in the maturity period, especially in Basin of Huaihe River, run into plum rain season, rainwater Into in seed shell, grain is particularly easy to obtain head blight, and grain seed is easy for infection mycotoxin, in harvest time, due to temperature Degree is high, humidity is big, and for grain seed particularly corn in plumule portion, moisture is big herein, and rich in fat, protein and starch, is The good culture medium of mycotoxin.According to grain sanitary survey data, 2010-2013 central plain areas corn contaminant toxin Ratio in 40-80% or so, improve year by year later, 2016 and the new harvesting corn mycotoxin in some areas in 2017 it is exceeded Rate is 11% and 32% or so.
The cometabolism derivative of mycotoxin mainly has deoxynivalenol in grain(Vomitoxin, Deoxynivalenol, DON), zearalenone(Zearalenone, ZEA)And aflatoxin B1(Aflatoxin B1, AFB1), easily it is present in grain and its fabricated product.Extensive poisonous effect can be generated to people, animal, such as appetite reduction, body Mitigation, metabolic disorder etc. again.
According to GB2761-2017《Mycotoxin is limited the quantity in national food safety standard food》Defined grain and its system The highest Limited Doses of product, deoxynivalenol≤1000ug/Kg, the ug/Kg of zearalenone≤60, aspergillus flavus poison The ug/Kg of plain B1≤20.
《The law of food safety》Regulation, sanitary index are exceeded(Containing mycotoxin)Grain must not be used as raw-food material.At present Mainly there are physisorphtion, chemical reaction to the removal methods of the secondary derivatives of mycotoxin in grain and its product both at home and abroad Method and biological detoxication method.Physisorphtion be by add inorganic mineral adsorb grain in deoxynivalenol, Zearalenone and aflatoxin B1, but the minerals adsorbed after taking off will be also discharged into external environment, cause secondary dirt Dye.Chemical reaction method meets alkali using deoxynivalenol can decompose the principle of inactivation, using sodium hydroxide, ozone or ammonia Deoxynivalenol is destroyed, to achieve the purpose that degradation removing, but adds in the chemical reagent in grain and its product, meeting Seriously affect the quality of grain and processing performance and food(It raises)With quality, the quality safety of downstream product is influenced, and is difficult shape It is into large-scale production, chemical method is to other toxic effect unobvious.Microbial detoxification method is turned using the biology of some biological enzyme Change acts on, and deoxynivalenol, zearalenone and aflatoxin B1 is made to destroy or be changed into low toxicity material Method, microbial detoxification method need to crush in grain, are fitted into retort the addition liquid biological enzyme under the conditions of water phase, make material It is come into full contact with enzyme, reaches degradation purpose, but the removing of moisture causes the waste of the energy, and it is difficult to large-scale production.
The content of the invention
Difficulty is removed for the secondary derivatives of mycotoxin in grain and cereal product, and removal effect is bad or is difficult to The problem of large-scale production, the present invention provides a kind of degradation removings of the secondary derivatives of mycotoxin in grain and its product Method, degradation removal methods comprise the following steps:
(1)Grain is first cleaned, then by impact machine, removes surface mildew, obtains pretreatment grain;
(2)The pretreatment grain is crushed to 10-80 mesh through pulverizer, it is broken to obtain grain;
(3)By the broken feeding tempering tower of the grain, the saturated vapor of 0.4-0.6MPa is continually fed into tower, tempering tower plus The saturated vapor of 0.4-0.6MPa is passed through in thermosphere, temperature in tower is made to reach 60-80 DEG C, is discharged after 1-2h, obtaining moisture is The quenched grain of 13-15% is broken;
(4)It is delivered in high-temperature high-pressure swelling machine by double-layer seal auger by the quenched grain is broken, high-temperature high-pressure swelling machine High-temperature high-pressure swelling detoxification is carried out by the way of stage boosting, it is broken that detoxification grain is made in outlet pressure 1-1.3MPa; The saturated steam of 0.4-0.6MPa is passed through in wherein described transmission process into the interlayer of sealing auger, is kept in sealing auger The broken temperature of grain for 60-80 DEG C, the saturated steam of 0.4-0.6MPa is passed through into sealing auger, makes the broken moisture of quenched grain For 15-18%.
(5)The detoxification grain is broken after cyclone separator cools down precipitation, obtain the broken product of grain.
Further, step(4)Described uses stage step-up method to boost to 0.6-1MPa for the first stage, into Row second stage is boosted, and second stage boosts to 1-1.3Mpa;Wherein, the first stage pressure is reached by physical impact, It is 0.1-0.2MPa/s to control first stage rate of pressure rise;The second stage pressure is by physical impact and swollen to high temperature and pressure The saturated steam that 0.8-1.0MPa is passed through in change machine reaches.
Preferably, the grain is corn, wheat or sorghum;The secondary derivatives of the mycotoxin are avenged for deoxidation One or more of rotten sickle-like bacteria enol, zearalenone and aflatoxin B1.
Preferably, step(1)The impurity-removing method is that grain is passed through double-deck screen shale shaker or rotary flat sieve, ratio successively Weight stone remover and magnetic separator remove dust and weed-trifles object, large-scale impurity, shoulder to shoulder impurity and magnetic metal object;Pulverizer described in step (2) For beater grinder.
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of cereal product:
(1)The cereal product is sent into tempering tower, the saturated vapor of 0.4-0.6MPa is passed through in tower makes material moisture in tower Reach 13-15%, the saturated vapor of 0.4-0.6MPa be passed through in the interlayer of tempering tower, temperature in tower is made to reach 60-80 DEG C, It discharges after 1-2h, obtains quenched cereal product;
(2)The quenched cereal product is delivered to by double-layer seal auger in high-temperature high-pressure swelling machine, high-temperature high-pressure swelling Machine carries out high-temperature high-pressure swelling detoxification by the way of stage boosting, and detoxification grain is made in outlet pressure 1-1.3MPa Product;The saturated steam of 0.4-0.6MPa is passed through in wherein described transmission process into the interlayer of sealing auger, keeps sealing Cereal product temperature in auger is 60-80 DEG C, and the saturated steam of 0.4-0.6MPa is passed through into sealing auger, makes quenched grain It is 15-18% to eat product moisture.
(3)By the detoxification cereal product after cyclone separator cools down precipitation, cereal product is obtained.
Further, step(2)Described uses stage step-up method to boost to 0.6-1MPa for the first stage, carries out Second stage is boosted, and second stage boosts to 1-1.3Mpa;Wherein, the first stage pressure is reached by physical impact, control First stage rate of pressure rise processed is 0.1-0.2Mpa/s;The second stage pressure is by physical impact and to high-temperature high-pressure swelling The saturated steam that 0.8-1.0MPa is passed through in machine reaches.
Preferably, the cereal product is corn flour, maize germ, wheat bran or feed;The mycotoxin Secondary derivatives one or more of for deoxynivalenol, zearalenone and aflatoxin B1.
Advantageous effect
(1)Grain is in the compression section of high-temperature high-pressure swelling machine, and temperature, pressure rise, especially material are in abrupt release, in grain Water volume become larger rapidly more than 10,000 times, point minor structure such as starch, protein, cellulose, mycotoxin is caused to change, Make the molecule of the secondary derivatives of mycotoxin that fracture occur and become other nontoxic or small toxicity substance;It can also make grain simultaneously Middle nutriment changes, as starch gelatinization be conducive to the digesting and assimilating of animal, protein denaturation and with the sugar in grain Generation Maillard reaction, taste become perfumed, and increase the palatability of grain, cellulosic structure saboteur becomes smaller, and are conducive to animal It digests and assimilates.
(2)Present invention degradation removing step is simple, easy to operate, it can be achieved that large-scale production, contaminated grain or grain After removal methods processing of the product by the present invention, it can be used as feed, there is good gelatinization degree to be easy to feed shaping, have Strong roasting fragrance, palatability are good;The present invention provides guarantee for pollution grain as feed.
Description of the drawings
Fig. 1 is the retention time of DON and 5 decomposition product and response intensity and its title and peak area, molecular structure;
Fig. 2 is DON and the retention time of one of decomposition product 3-epi-DON and response intensity figure;
Fig. 3 is DON and one of decomposition product 3-epi-DON molecular formula, molecular mass, karyoplasmic ratio, accurate mass and same position Element matching figure;
Fig. 4 is the sample spectrogram for the DON two level spectrograms that energy is 10, mirror image comparison spectrogram, spectrum storehouse spectrogram;
Fig. 5 is the sample spectrogram for the DON two level spectrograms that energy is 20, mirror image comparison spectrogram, spectrum storehouse spectrogram;
Fig. 6 is the sample spectrogram for the DON two level spectrograms that energy is 40, mirror image comparison spectrogram, spectrum storehouse spectrogram;
Fig. 7 is to parse DON decomposition product figures by MSC supplementary structures;
Fig. 8 is the retention time of ZEA and 9 decomposition product and response intensity and its title and peak area figure;
Fig. 9 is the retention time of ZEA and response intensity figure;
Figure 10 is the ZEA two level spectrograms that energy is 20 and 40;
Sample spectrogram, mirror image comparison spectrogram, the spectrum storehouse spectrogram for the two level spectrogram that Figure 11 is the ZEA that energy is 20;
Sample spectrogram, mirror image comparison spectrogram, the spectrum storehouse spectrogram for the two level spectrogram that Figure 12 is the ZEA that energy is 40;
Figure 13 is the retention time of a decomposition product ZAN of ZEA and response intensity figure;
The two level spectrogram for the decomposition product ZAN that Figure 14 is the ZEA that energy is 20 and 40;
The sample spectrogram of the decomposition product ZAN two level spectrogram that Figure 15 is the ZEA that energy is 20 and 40, mirror image comparison spectrogram, Compose storehouse spectrogram.
Specific embodiment
With reference to embodiment, the present invention will be further described, but the present invention is from the limitation of following embodiments.
Embodiment 1
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn:
(1)By corn first successively by double-deck screen shale shaker or rotary flat sieve, specific-gravity stoner and magnetic separator, remove dust and weed-trifles object, Large-scale impurity, shoulder to shoulder impurity and magnetic metal object, then by impact machine, using mechanical means, remove surface mildew, obtain pre- place Manage corn.
(2)Pretreatment corn is crushed to 80 mesh through beater grinder, it is broken to obtain corn;
(3)By the broken feeding tempering tower of corn, the saturated vapor of 0.6MPa is passed through in the tower of tempering tower makes in tower that corn is broken to be contained There is a certain amount of moisture, the saturated vapor of 0.6MPa is passed through in the interlayer of tempering tower, temperature in tower is made to reach 80 DEG C, after 2h Discharging, obtains the amount for the saturated vapor that quenched corn is broken, is passed through in the tower by regulating and controlling tempering tower, makes quenched corn broken Water content is 18%;
(4)It is delivered in high-temperature high-pressure swelling machine by double-layer seal auger by quenched corn is broken, transmission process sealing auger The saturated steam of 0.6MPa is passed through in interlayer, it is 80 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine uses rank The mode of segmentation boosting carries out high pressure swelling detoxification, and it is broken that detoxified corn is made in outlet pressure 1.3MPa.
Wherein, high-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 1MPa, second-order by entrance Section boosts to 1.3MPa by 1MPa, wherein, the first stage pressure is reached by physical impact, control first stage boosting speed Rate is 0.1Mpa/s;The second stage pressure is passed through the saturation of 1.0MPa by physical impact and into high-temperature high-pressure swelling machine Vapor reaches.
(5)Detoxified corn is broken after cyclone separator cools down precipitation, and air outlet recycles particulate dust by Bag filter, Obtain the broken product of corn.
Embodiment 2
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn:
(1)By corn first successively by double-deck screen shale shaker or rotary flat sieve, specific-gravity stoner and magnetic separator, remove dust and weed-trifles object, Large-scale impurity, shoulder to shoulder impurity and magnetic metal object, then by impact machine, using mechanical means, remove surface mildew, obtain pre- place Manage corn.
(2)Pretreatment corn is crushed to 50 mesh through beater grinder, it is broken to obtain corn;
(3)By the broken feeding tempering tower of corn, the saturated vapor of 0.4MPa is passed through in the tower of tempering tower makes in tower that corn is broken to be contained There is a certain amount of moisture, the saturated vapor of 0.4MPa is passed through in the interlayer of tempering tower, temperature in tower is made to reach 60 DEG C, after 1h Discharging, obtains the amount for the saturated vapor that quenched corn is broken, is passed through in the tower by regulating and controlling tempering tower, makes quenched corn broken Water content is 15%;
(4)It is delivered in high-temperature high-pressure swelling machine by sealing auger by quenched corn is broken, transmission process is in the folder of sealing auger The saturated steam of 0.4MPa is passed through in layer, it is 60 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine uses the stage The mode of formula boosting carries out high pressure swelling detoxification, and it is broken that detoxified corn is made in outlet pressure 1MPa.
High-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 0.6MPa, second stage by entrance 1MPa is boosted to by 0.6MPa, wherein, the first stage pressure is reached by physical impact, controls first stage rate of pressure rise For 0.05Mpa/s;The second stage pressure is passed through the saturation of 0.8MPa by physical impact and into high-temperature high-pressure swelling machine Vapor reaches.
(5)Detoxified corn is broken after cyclone separator cools down precipitation, and air outlet recycles particulate dust by Bag filter, Obtain the broken product of corn.
Embodiment 3
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn:
(1)By corn first successively by double-deck screen shale shaker or rotary flat sieve, specific-gravity stoner and magnetic separator, remove dust and weed-trifles object, Large-scale impurity, shoulder to shoulder impurity and magnetic metal object, then by impact machine, using mechanical means, remove surface mildew, obtain pre- place Manage corn.
(2)Pretreatment corn is crushed to 70 mesh through beater grinder, it is broken to obtain corn;
(3)By the broken feeding tempering tower of corn, the saturated vapor of 0.5MPa is passed through in the tower of tempering tower makes in tower that corn is broken to be contained There is a certain amount of moisture, the saturated vapor of 0.5MPa is passed through in the interlayer of tempering tower, temperature in tower is made to reach 70 DEG C, after 1h Discharging, obtains the amount for the saturated vapor that quenched corn is broken, is passed through in the tower by regulating and controlling tempering tower, makes quenched corn broken Water content is 17%;
(4)It is delivered in high-temperature high-pressure swelling machine by sealing auger by quenched corn is broken, transmission process is in the folder of sealing auger The saturated steam of 0.5MPa is passed through in layer, it is 70 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine uses the stage The mode of formula boosting carries out high pressure swelling detoxification, and it is broken that detoxified corn is made in outlet pressure 1.2MPa.
High-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 0.8MPa, second stage by entrance 1.2MPa is boosted to by 0.8MPa, wherein, the first stage pressure is reached by physical impact, control first stage boosting speed Rate is 0.08Mpa/s;The second stage pressure is passed through the full of 0.9MPa by physical impact and into high-temperature high-pressure swelling machine Reach with vapor.
(5)Detoxified corn is broken after cyclone separator cools down precipitation, and air outlet recycles particulate dust by Bag filter, Obtain the broken product of corn.
Embodiment 4
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn flour:
(1)Corn flour is sent into tempering tower, the saturated vapor of 0.6MPa is passed through in the tower of tempering tower contains corn flour in tower There is a certain amount of moisture, the saturated vapor of 0.6MPa is passed through in the interlayer of tempering tower, temperature in tower is made to reach 80 DEG C, after 2h Discharging, obtains quenched corn flour, the amount for the saturated vapor being passed through in the tower by regulating and controlling tempering tower makes quenched corn flour Water content is 18%;
(2)Quenched corn flour is delivered to by sealing auger in high-temperature high-pressure swelling machine, transmission process is in the folder of sealing auger The saturated steam of 0.6MPa is passed through in layer, it is 80 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine uses the stage The mode of formula boosting carries out high pressure swelling detoxification, and detoxified corn powder is made in outlet pressure 1.3MPa.
High-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 0.8MPa, second stage by entrance 1.2MPa is boosted to by 0.8MPa, wherein, the first stage pressure is reached by physical impact, control first stage boosting speed Rate is 0.08Mpa/s;The second stage pressure is passed through the full of 0.9MPa by physical impact and into high-temperature high-pressure swelling machine Reach with vapor.
(3)By detoxified corn powder after cyclone separator cools down precipitation, air outlet recycles particulate dust by Bag filter, Obtain corn flour product.
Embodiment 5
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn flour:
(1)Corn flour is sent into tempering tower, the saturated vapor of 0.4MPa is passed through in the tower of tempering tower contains corn flour in tower There is a certain amount of moisture, the saturated vapor of 0.4MPa is passed through in the interlayer of tempering tower, temperature in tower is made to reach 60 DEG C, after 1h Discharging, obtains the amount for the saturated vapor that quenched corn is broken, is passed through in the tower by regulating and controlling tempering tower, makes quenched corn flour Water content is 18%;
(2)Quenched corn flour is delivered to by sealing auger in high-temperature high-pressure swelling machine, transmission process is in the folder of sealing auger The saturated steam of 0.4MPa is passed through in layer, it is 60 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine uses the stage The mode of formula boosting carries out high pressure swelling detoxification, and detoxified corn powder is made in outlet pressure 1MPa;
High-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 0.8MPa by entrance, second stage by 0.8MPa boosts to 1.2MPa, wherein, the first stage pressure is reached by physical impact, controls first stage rate of pressure rise For 0.08Mpa/s;The second stage pressure is passed through the saturation of 0.9MPa by physical impact and into high-temperature high-pressure swelling machine Vapor reaches.
(3)By detoxified corn powder after cyclone separator cools down precipitation, air outlet recycles particulate dust by Bag filter, Obtain corn flour product.
Embodiment 6
The degradation removal methods of the secondary derivatives of mycotoxin, comprise the following steps in a kind of corn flour:
(2)Corn flour is sent into tempering tower, which has double casing, and the saturation of 0.5MPa is passed through in the tower of tempering tower Water vapour makes corn flour in tower contain a certain amount of moisture, and the saturated vapor of 0.5MPa is passed through in the interlayer of tempering tower, is made Temperature reaches 70 DEG C in tower, discharges after 1.5h, obtains quenched corn flour, the saturated water being passed through in the tower by regulating and controlling tempering tower The amount of steam, the water content for making quenched corn flour are 16%;
(3)Quenched beautiful powder is delivered to by sealing auger in high-temperature high-pressure swelling machine, transmission process is in the interlayer of sealing auger In be passed through the saturated steam of 0.5MPa, it is 70 DEG C to keep the temperature in sealing auger;High-temperature high-pressure swelling machine is using stage The mode of boosting carries out high pressure swelling detoxification, and detoxified corn powder is made in outlet pressure 1.2MPa.
High-temperature high-pressure swelling machine is boosted using two stages, and the first stage boosts to 0.8MPa, second stage by entrance 1.2MPa is boosted to by 0.8MPa, wherein, the first stage pressure is reached by physical impact, control first stage boosting speed Rate is 0.08Mpa/s;The second stage pressure is passed through the full of 0.9MPa by physical impact and into high-temperature high-pressure swelling machine Reach with vapor.
(4)By detoxified corn powder after cyclone separator cools down precipitation, air outlet recycles particulate dust by Bag filter, Obtain corn flour product.
In other grains and cereal product the degradation removal methods of the secondary derivatives of mycotoxin with embodiment 1 to reality It is similar to apply example 6, such as wheat, wheat bran.Embodiment 1 be can refer to embodiment 6, details are not described herein.
Experiment effect
1. wheat and corn are carried out detoxification treatment by the method in embodiment 1-3 respectively, wheat before and after the processing is then measured With the content of deoxynivalenol in corn, the results are shown in Table 1:
The removal effect of deoxynivalenol in 1 wheat of table and corn
As the deoxynivalenol obtained by Fig. 1-Fig. 7 understands the present embodiment(Vomitoxin, DON)Degradation products obtain To 5 catabolites, using being found after LC- QTOF qualitative analyses, main path be the degradation of the C6 positions group of DON come off, The isomerization of 3-OH and carbonylation, the fracture of 1 C-O key and hydroxylating, C2C3 dehydrations become double bond etc.;Concrete outcome is shown in Table 2:
The wherein theoretical value of isotope distribution and actual value perfect matching as shown in Figure 2, it is determined that the molecule of DON and decomposition product Formula, molecular mass and structural formula;DON and one of decomposition product 3-epi-DON molecular formula, molecular mass, matter as shown in Figure 3 Core ratio, accurate mass are up to more than 99.9 with isotope matching score, further confirm that the molecular formula of DON and decomposition product and divide The accuracy of protonatomic mass;Energy is the sample spectrogram of 10 DON two level spectrograms, mirror image comparison spectrogram, spectrum storehouse spectrogram as shown in Figure 4 Perfect matching further confirms that the accuracy of DON and decomposition product qualitative analysis;The DON two levels that energy is 20 as shown in Figure 5 are composed The sample spectrogram of figure, mirror image comparison spectrogram, spectrum storehouse spectrogram perfect matching further confirm that DON and decomposition product qualitative analysis Accuracy;Fig. 6 is the sample spectrogram for the two level spectrogram that energy is 40, mirror image comparison spectrogram, composes storehouse spectrogram perfect matching, further Confirm the accuracy of the qualitative analysis of DON and decomposition product.
2. wheat is subjected to detoxification treatment by the method in embodiment 1-3, by corn flour by the method in embodiment 4-6 Detoxification treatment is carried out, then measures the content of zearalenone in wheat and corn before and after the processing, result such as 2 institute of table Show:
The removal effect of zearalenone in 3 wheat of table and corn flour
From Fig. 8-Figure 15, zearalenone(ZEA)Catabolite at least obtain 9, variation approach is mainly 1,2 Generation addition reaction becomes ZAN from ZEA(Zearelone, C18H24O5, molecular weight 320.1624);6 C are reduced to by ketone group Hydroxyl becomes zearalanol(Zearalenol, C18H24O5, molecular weight 320.1624);6 C ketone groups come off strand opening Become methyl(C17H26O4, molecular weight 294.1831);ZEA hydroxylatings on different C(C18H22O6, molecular weight 334.1416);Zearalenone(Zearalenone, ZEA)Catabolite is at least 9 kinds following, and concrete outcome see the table below 4:
Wherein Fig. 9 is the retention time of ZEA and response intensity figure, the theoretical value of isotope distribution and actual value perfect matching, really The molecular formula, molecular mass and structural formula of ZEA, the molecular formula of ZEA, molecular mass, karyoplasmic ratio, accurate mass and isotope are determined Matching score is up to 99.6-99.97, further confirms that the molecular formula of ZEA and the accuracy of molecular mass;Figure 10 is that energy is 20 ZEA two level spectrograms with 40, the molecule of ZEA is further determined that by the karyoplasmic ratio and response intensity of ZEA;Figure 11 is that energy is Sample spectrogram, mirror image comparison spectrogram, the spectrum storehouse spectrogram perfect matching of the two level spectrogram of 20 ZEA, further confirm that qualitative point of ZEA The accuracy of analysis;Sample spectrogram, mirror image comparison spectrogram, the spectrum storehouse spectrogram for the two level spectrogram that Figure 12 is the ZEA that energy is 40 are perfect Matching further confirms that the accuracy of the qualitative analysis of ZEA;Figure 13 is a decomposition product ZAN of ZEA(Zearalanone) Retention time and response intensity, the theoretical value of isotope distribution and actual value perfect matching, it is determined that the molecular formula of ZAN, point Protonatomic mass and structural formula, the molecular formula of ZAN, molecular mass, karyoplasmic ratio, accurate mass are up to 99.09- with isotope matching score 99.93, further confirm that the molecular formula of ZAN and the accuracy of molecular mass;Figure 14 is one point of the ZEA that energy is 20 and 40 Solve product ZAN two level spectrograms, by the karyoplasmic ratio and response intensity of ZAN, further determine that decomposition product ZAN molecular masses and Molecular structure;The sample spectrogram for the decomposition product ZAN two level spectrogram that Figure 15 is the ZEA that energy is 20 and 40, mirror image comparison Spectrogram, spectrum storehouse spectrogram perfect matching further confirm that the accuracy of ZAN qualitative analyses.
3. corn is subjected to detoxification treatment by the method in embodiment 1-3, by maize germ by the side in embodiment 4-6 Method carries out detoxification treatment, then measures the content of aflatoxin B1 in corn and maize germ before and after the processing, result is such as Shown in table 3:
The removal effect of aflatoxin B1 in 5 corn of table and maize germ
4th, detoxification harmful component of product is analyzed
In view of high temperature high pressure process grain and product, starch can be made to generate acrylamide, handled after testing by this craft embodiment 2 Wheat acrylamide content for 313 ug/Kg, the corn acrylamide content handled by example 1 is 174ug/Kg(Shandong Province Food and medicine Inspection Research institute SW201729815 and SW201729819 survey report), well below Something English security bureau Acrylamide 3500-12000 ug/Kg, rye cake in the chrips of investigation --- acrylamide 2400ug/Kg in common rye system With the content of acrylamide 150-1250ug/Kg in crisp chip, the grain by this technique working process is safe.
Acrylamide content in the food that 6 Something English security bureau of table announces(ug/Kg)
Comparative example
The degradation removal methods that 1#, 2#, 3#, 4# corn carry out the secondary derivatives of mycotoxin are weighed respectively, using following Step:
(1)By corn first successively by double-deck screen shale shaker or rotary flat sieve, specific-gravity stoner and magnetic separator, remove dust and weed-trifles object, Large-scale impurity, shoulder to shoulder impurity and magnetic metal object, then by impact machine, using mechanical means, remove surface mildew, obtain pre- place Manage corn.
(2)Pretreatment corn is crushed to 80 mesh through beater grinder, it is broken to obtain corn;
(3)By the broken feeding tempering tower of corn, the saturated vapor of 0.6MPa is passed through in the tower of tempering tower, in the interlayer of tempering tower In be passed through the saturated vapor of 0.6MPa, temperature in tower is made to reach 80 DEG C, is discharged after 2h, it is broken to obtain quenched corn, passes through regulation and control The amount for the saturated vapor being passed through in the tower of tempering tower, the water content for making quenched corn broken are 18%;
(4)It is delivered in extruder by sealing auger by quenched corn is broken, transmission process, in the interlayer of sealing auger The saturated steam of 0.6MPa is passed through, it is 80 DEG C to keep the temperature in sealing auger, and it is broken that detoxified corn is made.
(5)Detoxified corn is broken after cyclone separator cools down precipitation, and air outlet recycles particulate dust by Bag filter, Obtain the broken product of corn.
Measure the content of deoxynivalenol in 1#, 2#, 3#, 4# corn before and after the processing, result such as table 4:
7 deoxynivalenol removal efficiency of table
Invention described above embodiment is not intended to limit the scope of the present invention..Those skilled in the art are examining After considering specification and putting into practice the disclosure invented here, other embodiments of the present invention will readily occur to.It is contemplated that cover Any variations, uses, or adaptations of the present invention, these variations, uses, or adaptations follow the one of the present invention As property principle and including undocumented common knowledge or conventional techniques in the art of the invention.Specification and implementation Example is considered only as illustratively, and true scope of the invention is pointed out by claim.

Claims (7)

1. the degradation removal methods of the secondary derivatives of mycotoxin in a kind of grain, which is characterized in that degradation removal methods are adopted Use following steps:
(1)Grain is first cleaned, then by impact machine, removes surface mildew, obtains pretreatment grain;
(2)The pretreatment grain is crushed to 10-80 mesh through pulverizer, it is broken to obtain grain;
(3)By the broken feeding tempering tower of the grain, the saturated vapor of 0.4-0.6MPa is continually fed into tower, tempering tower plus The saturated vapor of 0.4-0.6MPa is passed through in thermosphere, temperature in tower is made to reach 60-80 DEG C, is discharged after 1-2h, obtaining moisture is The quenched grain of 13-15% is broken;
(4)It is delivered in high-temperature high-pressure swelling machine by double-layer seal auger by the quenched grain is broken, high-temperature high-pressure swelling machine High-temperature high-pressure swelling detoxification is carried out by the way of stage boosting, it is broken that detoxification grain is made in outlet pressure 1-1.3MPa;Its Described in the saturated steam of 0.4-0.6MPa is passed through in transmission process into the interlayer of sealing auger, keep in sealing auger The broken temperature of grain is 60-80 DEG C, and the saturated steam of 0.4-0.6MPa is passed through into sealing auger, makes the broken moisture of quenched grain be 15-18%;
(5)The detoxification grain is broken after cyclone separator cools down precipitation, obtain the broken product of detoxification grain.
2. according to the method described in claim 1, it is characterized in that, step(4)Described uses stage step-up method as One stage boosted to 0.6-1MPa, carried out second stage boosting, and second stage boosts to 1-1.3Mpa;Wherein, first rank Section pressure is reached by physical impact, and it is 0.1-0.2MPa/s to control first stage rate of pressure rise;The second stage pressure is led to The saturated steam crossed physical impact and 0.8-1.0MPa is passed through into high-temperature high-pressure swelling machine reaches.
3. according to the method for claim 1, it is characterised in that, the grain is corn, wheat or sorghum;Described is true The secondary derivatives of verticillium toxin are one kind or several in deoxynivalenol, zearalenone and aflatoxin B1 Kind.
4. according to the method described in claim 1, it is characterized in that, step(1)The impurity-removing method is to pass through grain successively Double-deck screen shale shaker or rotary flat sieve, specific-gravity stoner and magnetic separator are crossed, removes dust and weed-trifles object, large-scale impurity, shoulder to shoulder impurity and magnetic Property metal object;Pulverizer described in step (2) is beater grinder.
A kind of 5. degradation removal methods of the secondary derivatives of mycotoxin in cereal product, which is characterized in that degradation removing side Method uses following steps:
(1)The cereal product, which is sent into, has tempering tower, and the saturated vapor of 0.4-0.6MPa is passed through in tower and makes material in tower Moisture reaches 13-15%, and the saturated vapor of 0.4-0.6MPa is passed through in the interlayer of tempering tower, and temperature in tower is made to reach 60-80 DEG C, it discharges after 1-2h, obtains the quenched cereal product that moisture is 13-15%;
(2)The quenched cereal product is delivered to by double-layer seal auger in high-temperature high-pressure swelling machine, high-temperature high-pressure swelling Machine carries out high-temperature high-pressure swelling detoxification by the way of stage boosting, and detoxification grain is made in outlet pressure 1-1.3MPa Product;The saturated steam of 0.4-0.6MPa is passed through in wherein described transmission process into the interlayer of sealing auger, keeps sealing Cereal product temperature in auger is 60-80 DEG C, and the saturated steam of 0.4-0.6MPa is passed through into sealing auger, makes quenched grain It is 15-18% to eat product moisture;
(3)By the detoxification cereal product after cyclone separator cools down precipitation, cereal product product is obtained.
6. according to the method described in claim 5, it is characterized in that, step(2)Described uses stage step-up method as One stage boosted to 0.6-1MPa, carried out second stage boosting, and second stage boosts to 1-1.3Mpa;Wherein, first rank Section pressure is reached by physical impact, and it is 0.1-0.2Mpa/s to control first stage rate of pressure rise;The second stage pressure is led to The saturated steam crossed physical impact and 0.8-1.0MPa is passed through into high-temperature high-pressure swelling machine reaches.
7. according to the method described in claim 5, it is characterized in that, the cereal product is corn flour, maize germ, wheat Wheat bran or feed;The secondary derivatives of the mycotoxin are deoxynivalenol, zearalenone and Huang Qu One or more of mould toxin B1.
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