CN108035007A - Superfine denier polyester drafting silk and preparation method thereof - Google Patents
Superfine denier polyester drafting silk and preparation method thereof Download PDFInfo
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- CN108035007A CN108035007A CN201711340289.1A CN201711340289A CN108035007A CN 108035007 A CN108035007 A CN 108035007A CN 201711340289 A CN201711340289 A CN 201711340289A CN 108035007 A CN108035007 A CN 108035007A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/84—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
- D01F11/08—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/11—Compounds containing epoxy groups or precursors thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
- D06M13/2243—Mono-, di-, or triglycerides
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Abstract
The present invention relates to a kind of superfine denier polyester drafting silk and preparation method thereof, by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding superfine denier polyester drafting silk is made, contain crown ether in the finish wherein to oil, and the content of crown ether is 67.30~85.58wt%, it is as follows that modified poly ester strand includes terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, the structural formula of branched dihydric alcohol:In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3Selected from the alkyl that carbon number is 1~5, R4Selected from the alkyl that carbon number is 2~5, the filament number of obtained superfine denier polyester drafting silk is 0.2~0.3dtex.The method of the present invention advantages of simple, obtained superfine denier polyester drafting silk is soft fine and smooth, and quality is high.
Description
Technical field
The invention belongs to fiber preparation field, is related to a kind of superfine denier polyester drafting silk and preparation method thereof.
Background technology
Polyethylene terephthalate (PET) fiber since the advent of the world, obtains fast because of the excellent performance that it has
Suddenly develop, its yield has become the hat of world's synthetic fibers.Polyester fiber has high fracture strength, elasticity modulus height, returns
Moderate, the thermal finalization excellent performance of elasticity, heat-resisting light resistance be good and a series of Optimality such as acid-fast alkali-proof good corrosion resistance
Can, and fabric prepared therefrom has the advantages that crease-resistant and stiffness is good, so, polyester fiber is standby to be widely used in clothes
With the field such as home textile.
But during the polycondensation reaction of synthesis ethylene terephthalate, particularly when generating linear polymer,
Since high-temperature oxydation is degraded, also association is linear and cyclic oligomer, cyclic oligomer are due to macromolecular chain in polycondensation phase
Hold back what is stung cyclisation and formed, about 70% above is cyclic trimer in cyclic oligomer, cyclic trimer have easily aggregation,
The easily characteristic such as crystallization, chemistry and heat-resistant stability height, generation cyclic trimer can there are following influence on polyester processing:(1) meeting
The blocking of filament spinning component is caused, influences the service life of fondant filter and component;(2) can be separated out in fiber heat-setting process,
It is deposited on heating roller, causes frictional force to increase and heat irregular;(3) dyeing course can be made centered on cyclic trimer
Dye aggregation is simultaneously adhered to fiber surface, and phenomena such as dyestuff color dot, spot and dyeing defect occurs in fiber surface, influences to be weaved by it
The feel and coloured light of the fabric formed, the normal flow velocity of melt can be limited by being simultaneously filled with the cyclic oligomer of pipeline and valve
Degree, causes stock-dye irregular, poor reproducibility;(4) fiber surface is adhered to, causes, around yarn difficulty, broken yarn and thickness occur
Phenomena such as uneven, influence the mechanical properties such as fracture strength and the elongation at break of fiber, seriously affect product quality.
In order to reduce the generation of the cyclic oligomer during polyester polycondensation reaction, domestic and international researcher has carried out largely
Research.The main method for reducing the cyclic oligomer in polyester at this stage has:(1) add pentavalent phosphorous compound or etherificate is closed
Thing, makes it be combined with the metallic catalyst in process of polyester synthesizing, or the amount of increase heat stabilizer, so as to be produced to polyester
Raw stabilization, thus the generation of cyclic trimer can be suppressed under high-temperature fusion;(2) polyester fondant is reduced at high temperature
Residence time.But the above method can cause molecular weight of polyesters reduction and distribution to widen, the product of final obtained fiber are influenced
Matter, while the reduction effect to cyclic trimer oligomer and unobvious.
Growing with polyester fiber yield, people also increasingly improve the quality requirement of fiber, in particular with
The fast development of microdenier polyester fibers, market propose the quality of fiber the requirement of higher.Flexibility is one for fiber
The critically important performance of item, the good fiber of flexibility has fineness thin and uniform, intensity high resilience, soft texture and hand greatly
The advantages that sense is sliding glutinous fine and smooth, and the fabric being spun into by it has characteristic soft and that dress is graceful, yet with existing
There is the oligomer in technology fiber higher so that fiber is difficult to spin thin, and the finish used in spinning process is often difficult
To meet the condition needed for production superfine Denier fibre, obtained fiber quality is not high, and flexibility is often nor very good.
Therefore, preparing the PET fiber that a kind of flexibility is good and quality is high becomes current urgent problem to be solved.
The content of the invention
The purpose of the invention is to overcome prior art fiber flexibility difference and the not high problem of quality, there is provided Yi Zhongrou
Soft good and high quality fused mass directly spinning washs ultra-soft composite filament and preparation method thereof.Band side chain in modified poly ester of the present invention
Dihydric alcohol introducing, reduce the cyclic oligomer produced in polyester side reaction, improve the level-dyeing property of fiber, make fiber
It can spin thinner, and then improve the flexibility of fiber;The use of the finish containing crown ether, improves the heat resistance and profit of finish
Slip, so as to improve the spinnability of fiber, reduce causes showing for broken fiber filaments in spinning process because of electrostatic problem
As improving the quality of obtained fiber so that final obtained superfine denier polyester drafting silk has soft fine and smooth superiority
Energy.
In order to achieve the above object, the technical solution adopted by the present invention is:
Superfine denier polyester drafting silk, the material of superfine denier polyester drafting silk is modified poly ester;
The strand of modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, band
The structural formula of the dihydric alcohol of side chain is as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1 selected from carbon number
~5 alkyl, R4Selected from the alkyl that carbon number is 2~5, the purpose that carbon atom number limits:Due to introducing branch in dihydric alcohol
Chain structure and backbone, can weaken the electronegativity of alkoxy portion, and the carbon atom number of branched structure is too small, to alcoxyl
The electronegativity influence of base section is small, has little significance to the generation for reducing cyclic oligomer;The carbon atom number mistake of branched structure
Greatly, intermolecular entanglement can be produced, the distribution to molecular weight has an impact;
The filament number of superfine denier polyester drafting silk is 0.2~0.3dtex.
As preferable technical solution:
Superfine denier polyester drafting silk as described above, the fiber number of the superfine denier polyester drafting silk is 50~75dtex, is broken
Resistance to spalling >=3.6cN/dtex, elongation at break are 40.0 ± 3.0%, fracture strength CV value≤5.0%, extension at break CV values
≤ 10.0%, boiling water shrinkage is 7.5 ± 0.5%, and oil content is 0.90 ± 0.20%, lousiness≤2 of a spinning cake.
Superfine denier polyester drafting silk as described above, content≤0.6wt% of cyclic oligomer in the modified poly ester,
The amount of cyclic oligomer is 1.5~2.1wt% in polyester made from the prior art, and the present invention is significantly dropped relative to the prior art
The low growing amount of cyclic oligomer;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2, modified poly-
The molecular weight of ester is higher, and molecular weight distribution is relatively narrow, disclosure satisfy that the demand of spinning processing, and it is excellent to be conducive to processability
Fiber;
The molar content of branched dihydric alcohol segment is terephthalic acid (TPA) segment molar content in the modified poly ester
3~5%, the molar content of branched dihydric alcohol segment is relatively low in modified poly ester, is conducive to keep the Optimality of polyester itself
Energy.
Superfine denier polyester drafting silk as described above, the branched dihydric alcohol is 2- Ethyl-2-Methyls -1,3- third
Glycol, 2,2- diethyl -1,3- propane diols, 2-butyl-2-ethyl-1,3-propanediol, 3,3- diethyl -1,5- pentanediols, 4,
4- diethyl -1,7- heptandiols, 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, 3,3- dipropyl -1,5- pentanediols, 4,
4- dipropyl -1,7- heptandiols, 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols, 3- methyl -3- amyl groups -1,6-
Hexylene glycol or 3,3- diamyl -1,5- pentanediols.
Superfine denier polyester drafting silk as described above, the preparation method of the modified poly ester are:By terephthalic acid (TPA), second
Successively progress esterification and polycondensation reaction obtain modified poly ester after mixing for glycol and the branched dihydric alcohol;Tool
Body step is as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, add catalyst, delustering agent and
After mixing, the pressurization progress esterification in nitrogen atmosphere, moulding pressure is normal pressure~0.3MPa to stabilizer, and esterification is anti-
The temperature answered is 250~260 DEG C, is esterification when the water quantity of distillate in esterification reaches more than the 90% of theoretical value
Terminal;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, the staged pressure 30~
Steadily is evacuated to by normal pressure below absolute pressure 500Pa in 50min, reaction temperature is 260~270 DEG C, the reaction time for 30~
50min, then proceedes to vacuumize, and carries out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is further reduced to absolute pressure
Below 100Pa, reaction temperature are 275~285 DEG C, and the reaction time is 50~90min, and modified poly ester is made.
Superfine denier polyester drafting silk as described above, in step (1), terephthalic acid (TPA), ethylene glycol and described branched
The molar ratio of dihydric alcohol is 1:1.2~2.0:0.03~0.06, the addition of the catalyst is terephthalic acid (TPA) weight
0.01~0.05%, the addition of the delustering agent is the 0.20~0.25% of terephthalic acid (TPA) weight, and the stabilizer adds
Enter 0.01~0.05% that amount is terephthalic acid (TPA) weight;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the delustering agent is titanium dioxide, described steady
It is triphenyl phosphate, trimethyl phosphate or Trimethyl phosphite to determine agent.
The present invention also provides one kind to prepare as described above prepare as claim 1~6 any one of them super fine denier is washed
The method of synthetic fibre drafting silk, by the modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made ultra-fine
Denier polyester drawn yarns;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%, finish of the present invention
The content of middle crown ether need to be kept within the specific limits, and the addition of crown ether is too low, can not be made that viscosity is low, heat resistance is good and
The higher finish of film strength, the addition of crown ether is excessive, other performance indicators of finish can be affected.
Crown ether is a kind of heterocyclic organic compounds, includes multiple ether groups.The wettability of crown ether-like surfactant
Bigger than corresponding open chain compound, crown ether has preferable solubilising, and salt compounds are relatively low in the solubility of organic compound, but
As the solubility of the organic matter of the addition salt compounds of crown ether is improved.Conventional polyester class compound or poly- in finish
Ethers, since molecular weight is larger and the effect of hydrogen bond, intermolecular effect is larger, and it is larger to show as kinematic viscosity, adds crown ether
Afterwards, crown ether can be preferably compatible in polyesters compound or polyethers finish system, into polyesters compound or polyethers
Between strand, the active force between strand is shielded, so as to cause the viscosity of finish system to reduce.While preparation medium
Antistatic additive is broadly divided into anionic, cationic and amphoteric surfactant, mostly containing metal ion or with salt
Form exists, this all makes antistatic additive and polyesters compound in finish or the phase tolerance of polyethers, the addition of crown ether, due to
Salting in effect, improves antistatic additive and polyesters compound or the compatibility of polyethers, and then improves the strong of finish oil film
Degree, this stability and the product amount of holding to spinning have larger meaning.The index of finish is the embodiment of a composite factor, because
And certain restriction is proposed to the addition of crown ether, too low heat resistance, the advantage of film strength to finish embodies not enough,
Other excessive indexs can be restricted.
As preferable technical solution:
Method as described above, thermal weight loss is less than 15wt% after the finish heats 2h at 200 DEG C, and crown ether has
The volatilization point of higher and excellent heat-resistant stability, the heat resistance of the finish introduced after crown ether are also obviously improved;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured with water
The kinematic viscosity after lotion for being 10wt% into concentration is 0.93~0.95mm2/ s, the viscosity that crown ether can reduce finish are main
It is due to that crown ether oneself viscosity is relatively low and be pearl small molecule, after introducing crown ether in finish system, crown ether can be preferably compatible
In polyesters compound or polyether compound finish system, while enter polyesters compound or polyether compound point
Between subchain, the active force between strand is shielded, so as to reduce the viscosity of finish system;
The film strength of the finish is 121~127N, and the film strength of finish is relatively low in the prior art, generally exists
110N or so, this mostly exists containing metal ion or in a salt form mainly due to the antistatic additive of preparation medium, leads
Antistatic additive and polyesters compound or the poor compatibility of polyether compound in finish are caused, crown ether can improve film strength
Salting in effect can be produced after being added mainly due to crown ether, improves antistatic additive and polyesters compound or polyethers
Compatibility, and then improve finish oil film strength;
The surface tension of the finish is 23.2~26.8cN/cm, and ratio resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, confficient of static friction between fiber and fiber is 0.250~0.263, the coefficient of kinetic friction for 0.262~
0.273;
After oiling, confficient of static friction between fiber and metal is 0.202~0.210, the coefficient of kinetic friction for 0.320~
0.332。
Method as described above, the crown ether are 2- methylols -12-crown-4,15- crown ethers -5 or 2- methylol -15- crown-s
5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt for 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or
Ten tetracosanol phosphate kalium salts;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate;
The finish is configured to the emulsion that concentration is 10~20wt% when in use, with water;
The preparation method of the finish is:By crown ether and phosphate kalium salt, trimethylolpropane laurate and alkyl sulphur
Sour sodium is added in mineral oil after mixing is uniformly mixing to obtain finish;Count in parts by weight, the addition of each component is such as
Under:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
Method as described above, the spinning technology parameter of the superfine denier polyester drafting silk are as follows:
Spinning temperature:287~295 DEG C;
Cooling temperature:20~25 DEG C;
Network pressure:0.20~0.30MPa;
One roller speed:3100~3200m/min
One roll temperature:88~93 DEG C;
Two roller speeds:3900~4100m/min;
Two roll temperatures:120~130 DEG C;
The speed of winding:3800~4000m/min;
The initial pressure of filament spinning component is 120bar, and pressure rises Δ P≤0.6bar/ days.
Invention mechanism:
In organic compound, the angle between two chemical bonds that the same atom of intramolecular is formed is known as bond angle, and bond angle leads to
Commonly use the number of degrees to represent, the electronegativity of central atom and coordination atom in organic compound molecule, the bond angle of molecule can be influenced.When
During the electronegativity increase for the coordination atom being bonded with central atom, the enhancing of coordination atom electron-withdrawing power, bond electron pair will be to
Ligand direction is moved, from central atom farther out, make it is close to each other because repulsion reduces between key pair so that bond angle also subtracts therewith
It is small, on the contrary, when the electronegativity for the coordination atom being bonded with central atom reduces, the enhancing of coordination atom electron donation, bonding
Electronics to will be moved to central atom direction, from central atom closer to, make to be located remotely from each other because repulsion increases between key pair so that
Bond angle also increases therewith.
According to Pauling Electronegativities, the electronegativity of C, H and O atom is respectively 2.55,2.20 and 3.44, and according to
Valence electron balancing energy is theoretical, and the calculation formula of Group Electronegativity is shown below:
In formula, XiFor the electronegativity of i atoms neutral atom before bonding, NVe,I be i atoms in valence electron number, niFor
The number of i atoms in the molecule.Calculation procedure for more complicated Group Electronegativity is mainly:Simple radical is calculated first
The electronegativity of group, then regards simple group as electronegativity that quasiatom calculates more complicated group again, such successive iteration,
Finally obtain the electronegativity of Targeting groups.It should be noted that calculate quasiatom electronegativity when, base son (for example,
Base of group-OH is O atom) in the valence electron of non-bonding regard the valence electron of quasiatom as.
C atoms can be with the O atom of hydroxyl in dihydric alcohol after the C-O keys fracture of carboxyl in terephthalic acid (TPA) in the present invention
Combine to form the new C-O keys in ester group, the key C-C and the change newly formed that the C atoms in ester group are formed with C atoms on phenyl ring
The bond angle learned between key C-O is denoted as α, and the change of bond angle α can influence annulation, and when α is less than 109 °, molecule is easy to cyclization,
And as the increase of α, the probability of molecule cyclization can decline.Present invention introduces branched dihydric alcohol, structural formula such as following formula institute
Show:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1 selected from carbon number
~5 alkyl, R4Selected from the alkyl that carbon number is 2~5.The diol structure due to introducing branched structure and backbone,
Can weaken the electronegativity of its alkoxy portion, by the calculation formula of Group Electronegativity can also draw in the diol structure with
The electronegativity for the group that carbonyl is connected is between 2.59~2.79 in diacid, and the base being connected in ethylene glycol with carbonyl in diacid
Group-OCH2CH2- electronegativity be 3.04, thus its alkoxy is than-the OCH in ethylene glycol2CH2- there is stronger electron
Property, hence in so that the bond electron pair on the chemical bond C-O keys newly formed will be moved to center C atomic orientations, from central atom
Closer to making to be located remotely from each other because repulsion increases between key pair, so that bond angle α is more than 109 °, generate the probability of linear polymer
Increase, reduces the generation of cyclic oligomer so that fiber can spin especially thin, and then improve the flexibility of fiber.
The present invention has been made that a kind of viscosity is low, heat resistance is good and film strength is higher by introducing crown ether in finish
Finish.The viscosity of finish is higher mainly due to containing conventional polyester class compound or polyethers in finish in the prior art
Compound, such compound is since molecular weight is larger and the effect of hydrogen bond, and intermolecular effect is larger shows as kinematic viscosity for its
It is larger, thus cause the viscosity of finish higher, the viscosity of finish can significantly reduce after addition crown ether, mainly due to crown ether
Oneself viscosity is relatively low and is pearl small molecule, and crown ether can be preferably compatible in polyesters compound or polyethers finish system,
At the same time between polyesters compound or polyether compound strand, the active force between strand is shielded, so as to reduce
The viscosity of finish system.The relatively low antistatic additive mainly due to preparation medium of the film strength of finish is mostly in the prior art
Exist containing metal ion or in a salt form, cause antistatic additive and the phase of polyesters compound or polyethers in finish
Capacitive is poor, and crown ether, which can be improved after film strength is added mainly due to crown ether, can produce salting in effect, improve antistatic
Agent and polyesters compound or the compatibility of polyethers, and then improve finish oil film strength.In addition, crown ether has higher
Volatilization point and excellent heat-resistant stability, the heat resistance of finish introduced after crown ether be also obviously improved, due to
The oil agent viscosity of the present invention is low and lubricity is good, therefore precursor can pass through spinning, and oil agent can also be in fibre in addition
Tie up filament surfaces and form the high protective film of one layer of intensity, prevent damage and fiber precursor surface of the precursor in spinning process to lack
The appearance of phenomena such as sunken generation, the reduction of prevention precursor quality and hydraulic performance decline, reduces in spinning process because of electrostatic problem
And causing the phenomenon of broken fiber filaments, final obtained superfine denier polyester drafting silk has soft fine and smooth excellent properties.
Beneficial effect:
(1) a kind of superfine denier polyester drafting silk of the invention, preparation flow advantages of simple, obtained drafting silk have soft
The characteristics of soft exquisiteness, quality is high;
(2) a kind of superfine denier polyester drafting silk of the invention, the oil agent containing crown ether used during oiling have
The characteristics of viscosity is low, heat resistance is good, film strength is high, Lubricity is good and antistatic property is strong, improves the stabilization of spinning
The processing performance of property and fiber;
(3) preparation method of a kind of superfine denier polyester drafting silk of the invention, by introducing band side chain in modified poly ester
Dihydric alcohol, the bond angle of polyester molecule is changed, so as to significantly reduce the generation of cyclic oligomer in process of polyester synthesizing.
Embodiment
The invention will be further elucidated with reference to specific embodiments.It is to be understood that these embodiments are merely to illustrate this
Invent rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, this area
Technical staff can make various changes or modifications the present invention, and such equivalent forms equally fall within the application appended claims
Book limited range.
Embodiment 1
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.2:0.03 terephthalic acid (TPA), ethylene glycol and 2- Ethyl-2-Methyls-
1,3-PD is made into slurry, antimony oxide, titanium dioxide and triphenyl phosphate is added after mixing, in nitrogen atmosphere
Middle pressurization carries out esterification, and moulding pressure is normal pressure, and the temperature of esterification is 250 DEG C, when the water in esterification distillates
Amount is esterification terminal when reaching the 90% of theoretical value, and wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.05% of sour weight, wherein 2- ethyls -2- methyl isophthalic acids, the structural formula of ammediol are as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 260 DEG C, reaction time 40min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 275 DEG C, reaction time 70min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 2- ethyl -2- methyl isophthalic acids, ammediol segment, the content of cyclic oligomer in modified poly ester
For 0.6wt%, number-average molecular weight 20000, molecular weight distributing index 2.0,2- Ethyl-2-Methyls -1,3- third in modified poly ester
The molar content of glycol segment is the 3% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecane
Base sodium sulfonate is added in 9# mineral oil and obtains finish in 40 DEG C of uniform stirring 1h after mixing at normal temperatures, by weight
Number meter, the addition of each component are as follows:9# mineral oil is 2 parts;Trimethylolpropane laurate is 10 parts;2- methylols-
12-crown-4 is 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 8 parts;Dodecyl sodium sulfate is 3 parts;Crown ether in the finish prepared
Content be 79.6wt%, the resistance to elevated temperatures of finish is excellent, 200 DEG C heat 2h after thermal weight loss be 14.5wt%;Oil
The viscosity of agent is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, the breast that concentration is 10wt% is configured to water
Kinematic viscosity after liquid is 0.93mm2/ s, the film strength of finish is higher, film strength 125N, and the surface tension of finish is
24.8cN/cm, ratio resistance are 1.3 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.255, the coefficient of kinetic friction (μd) it is 0.266;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) be
0.203, the coefficient of kinetic friction (μd) it is 0.320, the finish of preparation is configured to the emulsification that concentration is 15wt% when in use, with water
Liquid;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:290℃;Cooling temperature:22℃;Net
Network pressure:0.25MPa;One roller speed:3150m/min;One roll temperature:90℃;Two roller speeds:4000m/min;Two roll temperatures:
125℃;The speed of winding:3900m/min;The initial pressure of filament spinning component is 120bar, and it is 0.54bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.25dtex, fiber number 65dtex, fracture strength
For 4.5cN/dtex, elongation at break 40.0%, fracture strength CV values are 5.0%, and extension at break CV values are 9.0%, boiling water
Shrinking percentage is 7.5%, oil content 1.1%, and the lousiness of a spinning cake is 0.
Embodiment 2
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.3:0.04 terephthalic acid (TPA), ethylene glycol and 2,2- diethyl -1,3-
Propane diols is made into slurry, adds antimony glycol, titanium dioxide and trimethyl phosphate after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, moulding pressure is normal pressure, and the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches
Theoretical value 91% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.02%, two
The addition of titanium oxide is the 0.21% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.03%, wherein the structural formula of 2,2- diethyl -1,3- propane diols is as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 35min, and reaction temperature is 261 DEG C, reaction time 30min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 277 DEG C, reaction time 85min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 2,2- diethyl -1,3-PD segment, the content of cyclic oligomer is in modified poly ester
0.6wt%, number-average molecular weight 27000, molecular weight distributing index 1.8,2,2- diethyl -1,3-PD in modified poly ester
The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, trimethylolpropane laurate and ten
Five sodium alkyl sulfonates are added in 10# mineral oil and obtain finish in 43 DEG C of uniform stirring 1.5h after mixing at normal temperatures,
Count in parts by weight, the addition of each component is as follows:10# mineral oil is 2 parts;Trimethylolpropane laurate is 15 parts;
15- crown ethers -5 are 70 parts;Isomerous tridecanol polyoxyethylene ether phosphate kalium salt is 10 parts;Pentadecyl sulfonic acid sodium is 7 parts;System
Content for crown ether in the finish gone out is 67.30wt%, and the resistance to elevated temperatures of finish is excellent, the heat after 200 DEG C of heating 2h
Weightlessness is 13wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.1mm2/ s, is configured to water
Kinematic viscosity after the lotion that concentration is 10wt% is 0.93mm2/ s, the film strength of finish is higher, is 123N, the table of finish
Face tension force is 25.1cN/cm, and ratio resistance is 1.5 × 108Ω·cm;After oiling, the static friction between fiber and fiber (F/F)
Coefficient (μs) it is 0.257, the coefficient of kinetic friction (μd) it is 0.265;After oiling, the confficient of static friction between fiber and metal (F/M)
(μs) it is 0.205, the coefficient of kinetic friction (μd) it is 0.323;When in use, it is 14wt%'s to be configured to concentration with water to the finish of preparation
Emulsion;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:287℃;Cooling temperature:20℃;Net
Network pressure:0.20MPa;One roller speed:3100m/min;One roll temperature:88℃;Two roller speeds:3900m/min;Two roll temperatures:
120℃;The speed of winding:3800m/min;The initial pressure of filament spinning component is 120bar, and it is 0.6bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.2dtex, fiber number 50dtex, fracture strength
For 4.0cN/dtex, elongation at break 43.0%, fracture strength CV values are 5.0%, and extension at break CV values are 9.2%, boiling water
Shrinking percentage is 7.0%, oil content 0.7%, and the lousiness of a spinning cake is 2.
Embodiment 3
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.4:0.05 terephthalic acid (TPA), ethylene glycol and 2- butyl -2- ethyls -
1,3-PD is made into slurry, antimony acetate, titanium dioxide and Trimethyl phosphite is added after mixing, in nitrogen atmosphere
Pressurization carries out esterification, and moulding pressure 0.1MPa, the temperature of esterification is 252 DEG C, when the water in esterification distillates
Amount is esterification terminal when reaching the 92% of theoretical value, and wherein the addition of antimony acetate is terephthalic acid (TPA) weight
0.03%, the addition of titanium dioxide is the 0.23% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is to benzene two
The 0.01% of formic acid weight, the structural formula of wherein 2- butyl -2- ethyls -1,3-PD are as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 495Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 40min, and reaction temperature is 263 DEG C, reaction time 45min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 95Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 278 DEG C, reaction time 60min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 2- butyl -2- ethyls -1,3-PD segment, the content of cyclic oligomer in modified poly ester
For 0.5wt%, number-average molecular weight 21000, molecular weight distributing index 2.2,2- butyl -2- ethyls -1,3- third in modified poly ester
The molar content of glycol segment is the 4% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and 15
Sodium alkyl sulfonate is added in 11# mineral oil and obtains finish in 48 DEG C of uniform stirring 3h after mixing at normal temperatures, by weight
Number meter is measured, the addition of each component is as follows:11# mineral oil is 8 parts;Trimethylolpropane laurate is 10 parts;2- hydroxyl first
Base -15- crown-s 5 are 85 parts;Ten tetracosanol phosphate kalium salts are 11 parts;Pentadecyl sulfonic acid sodium is 5 parts;The finish prepared
The content of middle crown ether is 70.83wt%, and the resistance to elevated temperatures of finish is excellent, and thermal weight loss is after heating 2h at 200 DEG C
11wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 30.1mm2/ s, being configured to concentration with water is
Kinematic viscosity after the lotion of 10wt% is 0.94mm2/ s, the film strength of finish is higher, is 125N, the surface tension of finish
For 23.2cN/cm, ratio resistance is 1.8 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s)
For 0.250, the coefficient of kinetic friction (μd) it is 0.272;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) be
0.209, the coefficient of kinetic friction (μd) it is 0.329, the finish of preparation is configured to the emulsification that concentration is 10wt% when in use, with water
Liquid;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:295℃;Cooling temperature:25℃;Net
Network pressure:0.30MPa;One roller speed:3200m/min;One roll temperature:93℃;Two roller speeds:4100m/min;Two roll temperatures:
130℃;The speed of winding:4000m/min;The initial pressure of filament spinning component is 120bar, and it is 0.59bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.3dtex, fiber number 75dtex, fracture strength
For 3.9cN/dtex, elongation at break 43.0%, fracture strength CV values are 4.5%, and extension at break CV values are 9.5%, boiling water
Shrinking percentage is 8.0%, oil content 0.75%, and the lousiness of a spinning cake is 2.
Embodiment 4
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 3,3- diethyl -1,5- pentanediols are prepared;At 90 DEG C, under nitrogen atmosphere, by 3,3- diethyl-propionic aldehyde, second
Aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa
Hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst, solution spent ion exchange resin processing after, decompression steam
Water, separates, and purification, obtains 3,3- diethyl -1,5-PD, wherein the structural formula of 3,3- diethyl -1,5-PD is such as
Under:
(b) esterification;It is 1 by molar ratio:1.5:0.06 terephthalic acid (TPA), ethylene glycol and 3,3- diethyl -1,5-
Pentanediol is made into slurry, adds antimony oxide, titanium dioxide and triphenyl phosphate after mixing, adds in nitrogen atmosphere
Pressure carries out esterification, and moulding pressure 0.3MPa, the temperature of esterification is 255 DEG C, when the water quantity of distillate in esterification
It is esterification terminal when reaching the 95% of theoretical value, wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.04%, the addition of titanium dioxide is the 0.25% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.01% of sour weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 400Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 265 DEG C, reaction time 33min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 90Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 280 DEG C, reaction time 50min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 3,3- diethyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.2wt%, number-average molecular weight 23000, molecular weight distributing index 1.9,3,3- diethyl -1,5-PD in modified poly ester
The molar content of segment is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and hexadecane
Base sodium sulfonate is added in 12# mineral oil and obtains finish in 40 DEG C of uniform stirring 2.5h after mixing at normal temperatures, by weight
Number meter is measured, the addition of each component is as follows:12# mineral oil is 5 parts;2- methylol -12- crown-s 4 are 95 parts;Dodecyl phosphorus
Acid esters sylvite is 9 parts;Sodium cetanesulfonate is 2 parts.The content of crown ether is 85.58wt% in the finish prepared, finish
Resistance to elevated temperatures is excellent, and thermal weight loss is 9wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, in (50 ± 0.01)
DEG C when, kinematic viscosity 29.5mm2/ s, the kinematic viscosity being configured to water after the lotion that concentration is 10wt% is 0.93mm2/ s,
The film strength of finish is higher, is 121N, the surface tension of finish is 24.3cN/cm, and ratio resistance is 1.0 × 108Ω·cm;
After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.260, the coefficient of kinetic friction (μd) it is 0.263;Oil
Afterwards, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.202, the coefficient of kinetic friction (μd) it is 0.330, the oil of preparation
Agent is configured to the emulsion that concentration is 19wt% when in use, with water;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:288℃;Cooling temperature:21℃;Net
Network pressure:0.23MPa;One roller speed:3120m/min;One roll temperature:89℃;Two roller speeds:3920m/min;Two roll temperatures:
122℃;The speed of winding:3830m/min;The initial pressure of filament spinning component is 120bar, and it is 0.58bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.21dtex, fiber number 55dtex, fracture strength
For 3.6cN/dtex, elongation at break 37.0%, fracture strength CV values are 4.0%, and extension at break CV values are 10.0%, boiling
Water shrinking percentage is 8.0%, oil content 0.8%, and the lousiness of a spinning cake is 1.
Embodiment 5
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 4,4- diethyl -1,7- heptandiols are prepared;At 95 DEG C, under nitrogen atmosphere, by 4,4- diethyl-butyraldehyde, third
Aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa
Hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst, solution spent ion exchange resin processing after, decompression steam
Water, separates, and purification, obtains 4,4- diethyl -1,7- heptandiols, the structural formula of wherein 44- diethyl -17- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.6:0.03 terephthalic acid (TPA), ethylene glycol and 4,4- diethyl -1,7-
Heptandiol is made into slurry, adds antimony glycol, titanium dioxide and trimethyl phosphate after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, moulding pressure is normal pressure, and the temperature of esterification is 257 DEG C, when the water quantity of distillate in esterification reaches
Theoretical value 92% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.05%, two
The addition of titanium oxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.04%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 450Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 33min, and reaction temperature is 270 DEG C, reaction time 30min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 95Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 275 DEG C, reaction time 60min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 4,4- diethyl -1,7- heptandiol segment, the content of cyclic oligomer is in modified poly ester
0.5wt%, number-average molecular weight 25000, molecular weight distributing index 2.1,4,4- diethyl -1,7- heptandiols in modified poly ester
The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, trimethylolpropane laurate and ten
Dialkyl sulfonates are added in 13# mineral oil and obtain finish in 52 DEG C of uniform stirring 2h after mixing at normal temperatures, press
Parts by weight meter, the addition of each component are as follows:13# mineral oil is 10 parts;Trimethylolpropane laurate is 5 parts;15-
Crown ether -5 is 70 parts;Isomerous tridecanol polyoxyethylene ether phosphate kalium salt is 8 parts;Dodecyl sodium sulfate is 6 parts.Prepare
Finish in the content of crown ether be 70.70wt%, the resistance to elevated temperatures of finish is excellent, heats thermal weight loss after 2h at 200 DEG C
For 13.5wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.6mm2/ s, is configured to dense with water
The kinematic viscosity spent after the lotion for 10wt% is 0.95mm2/ s, the film strength of finish is higher, is 126N, the surface of finish
Tension force is 24.9cN/cm, and ratio resistance is 1.2 × 108Ω·cm;After oiling, the static friction system between fiber and fiber (F/F)
Number (μs) it is 0.251, the coefficient of kinetic friction (μd) it is 0.262;After oiling, the confficient of static friction between fiber and metal (F/M)
(μs) it is 0.202, the coefficient of kinetic friction (μd) it is 0.332, when in use, it is 11wt%'s to be configured to concentration with water to the finish of preparation
Emulsion;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:290℃;Cooling temperature:21℃;Net
Network pressure:0.24MPa;One roller speed:3140m/min;One roll temperature:90℃;Two roller speeds:3960m/min;Two roll temperatures:
122℃;The speed of winding:3880m/min;The initial pressure of filament spinning component is 120bar, and it is 0.57bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.24dtex, fiber number 58dtex, fracture strength
For 4.8cN/dtex, elongation at break 37.0%, fracture strength CV values are 4.8%, and extension at break CV values are 9.5%, boiling water
Shrinking percentage is 7.5%, oil content 0.90%, and the lousiness of a spinning cake is 1.
Embodiment 6
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 4,4- bis- (1,-Methylethyl) -1,7- heptandiols are prepared;At 92 DEG C, under nitrogen atmosphere, by 4,4-, bis- (1-
Methylethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min, then adding concentrate has the hydrogenation of thunder girl's Raney nickel anti-
Answer in device, reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, and cooling, separates out catalyst.Solution amberlite
After fat processing, water is steamed in decompression, separates, and purification, obtains 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, wherein 4,4- bis-
The structural formula of (1,-Methylethyl) -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.7:0.05 terephthalic acid (TPA), ethylene glycol and 4,4- bis- (1 ,-methyl
Ethyl) -1,7- heptandiols are made into slurry, antimony acetate, titanium dioxide and Trimethyl phosphite are added after mixing, in nitrogen
Pressurization carries out esterification in atmosphere, and moulding pressure 0.2MPa, the temperature of esterification is 253 DEG C, when in esterification
Water quantity of distillate is esterification terminal when reaching the 96% of theoretical value, and wherein the addition of antimony acetate is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is to benzene
The 0.05% of dioctyl phthalate weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 480Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 38min, and reaction temperature is 262 DEG C, reaction time 38min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 98Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 279 DEG C, reaction time 80min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 4,4- bis- (1,-Methylethyl) -1,7- heptandiol segments, cyclic oligomer in modified poly ester
Content be 0.55wt%, number-average molecular weight 27000, molecular weight distributing index 2.2,4,4- bis- in modified poly ester (1 ,-first
Base ethyl) -1,7- heptandiol segments molar content be terephthalic acid (TPA) segment molar content 4%;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and 15
Sodium alkyl sulfonate is added in 14# mineral oil and obtains finish in 55 DEG C of uniform stirring 1h after mixing at normal temperatures, by weight
Number meter is measured, the addition of each component is as follows:14# mineral oil is 3 parts;Trimethylolpropane laurate is 10 parts;2- hydroxyl first
Base -15- crown-s 5 are 75 parts;Ten tetracosanol phosphate kalium salts are 14 parts;Pentadecyl sulfonic acid sodium is 7 parts.The finish prepared
The content of middle crown ether is 68.80wt%, and the resistance to elevated temperatures of finish is excellent, and thermal weight loss is after heating 2h at 200 DEG C
12wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 27.5mm2/ s, being configured to concentration with water is
Kinematic viscosity after the lotion of 10wt% is 0.95mm2/ s, the film strength of finish is higher, is 126N, the surface tension of finish
For 25.4cN/cm, ratio resistance is 1.6 × 108Ω·cm;After oiling, the confficient of static friction between fiber and fiber (F/F)
(μs) it is 0.255, the coefficient of kinetic friction (μd) it is 0.267;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s)
For 0.203, the coefficient of kinetic friction (μd) it is 0.330, the finish of preparation is configured to the breast that concentration is 20wt% when in use, with water
Change liquid;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:290℃;Cooling temperature:23℃;Net
Network pressure:0.25MPa;One roller speed:3150m/min;One roll temperature:91℃;Two roller speeds:3960m/min;Two roll temperatures:
125℃;The speed of winding:3900m/min;The initial pressure of filament spinning component is 120bar, and it is 0.57bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.26dtex, fiber number 58dtex, fracture strength
For 3.7cN/dtex, elongation at break 40.0%, fracture strength CV values are 4.6%, and extension at break CV values are 9.9%, boiling water
Shrinking percentage is 7.6%, oil content 0.95%, and the lousiness of a spinning cake is 1.
Embodiment 7
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 3,3- dipropyl -1,5- pentanediols are prepared;At 93 DEG C, under nitrogen atmosphere, by 3,3- dipropyl-propionic aldehyde, second
Aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa
Hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, decompression is steamed
Water, separates, and purification, obtains 3,3- dipropyl -1,5-PD, wherein the structural formula of 3,3- dipropyl -1,5-PD is such as
Under:
(b) esterification;It is 1 by molar ratio:1.8:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- dipropyl -1,5-
Pentanediol is made into slurry, adds antimony oxide, titanium dioxide and triphenyl phosphate after mixing, adds in nitrogen atmosphere
Pressure carries out esterification, and moulding pressure 0.3MPa, the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification
It is esterification terminal when reaching the 90% of theoretical value, wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.03%, the addition of titanium dioxide is the 0.24% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.02% of sour weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 455Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 42min, and reaction temperature is 264 DEG C, reaction time 45min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 85Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 285 DEG C, reaction time 75min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 3,3- dipropyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.45wt%, number-average molecular weight 26500, molecular weight distributing index 2.2,3,3- dipropyl -1,5-PD in modified poly ester
The molar content of segment is the 4.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 15- crown ethers -5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and sodium cetanesulfonate
It is added to after mixing at normal temperatures in 15# mineral oil and obtains finish in 41 DEG C of uniform stirring 2h, counts in parts by weight,
The addition of each component is as follows:15# mineral oil is 8 parts;Trimethylolpropane laurate is 20 parts;15- crown ethers -5 are 100
Part;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 15 parts;Sodium cetanesulfonate is 2 parts.The content of crown ether is in the finish prepared
68.97wt%, the resistance to elevated temperatures of finish is excellent, and thermal weight loss is 8.5wt% after heating 2h at 200 DEG C;The viscosity of finish
It is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.4mm2/ s, the fortune being configured to water after the lotion that concentration is 10wt%
Kinetic viscosity is 0.94mm2/ s, the film strength of finish is higher, is 122N, the surface tension of finish is 26.8cN/cm, than electricity
Hinder for 1.8 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.263, dynamic friction system
Number (μd) it is 0.268;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.210, the coefficient of kinetic friction
(μd) it is 0.320, the finish of preparation is configured to the emulsion that concentration is 13wt% when in use, with water;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:292℃;Cooling temperature:23℃;Net
Network pressure:0.26MPa;One roller speed:3170m/min;One roll temperature:91℃;Two roller speeds:4050m/min;Two roll temperatures:
127℃;The speed of winding:3920m/min;The initial pressure of filament spinning component is 120bar, and it is 0.55bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.26dtex, fiber number 62dtex, fracture strength
For 3.9cN/dtex, elongation at break 40.0%, fracture strength CV values are 5.0%, and extension at break CV values are 10.0%, boiling
Water shrinking percentage is 7.5%, oil content 1.0%, and the lousiness of a spinning cake is 1.
Embodiment 8
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 4,4- dipropyl -1,7- heptandiols are prepared;At 92.5 DEG C, under nitrogen atmosphere, by 4,4- dipropyl-butyraldehyde,
Acetaldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel,
2.914MPa hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin,
Water is steamed in decompression, separates, and purification, obtains 4,4- dipropyl -1,7- heptandiols, wherein the structure of 4,4- dipropyl -1,7- heptandiols
Formula is as follows:
(b) esterification;It is 1 by molar ratio:1.9:0.04 terephthalic acid (TPA), ethylene glycol and 4,4- dipropyl -1,7-
Heptandiol is made into slurry, adds antimony glycol, titanium dioxide and trimethyl phosphate after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, moulding pressure 0.3MPa, the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches
To theoretical value 93% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.04%,
The addition of titanium dioxide is the 0.21% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.03%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 475Pa that pressure is steadily evacuated to absolute pressure by 0.3MPa in 45min, and reaction temperature is 265 DEG C, and the reaction time is
48min, then proceedes to vacuumize, and carries out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is further reduced to absolute pressure and is
88Pa, reaction temperature be 283 DEG C, reaction time 80min, be made modified poly ester, wherein the strand of modified poly ester include pair
Phthalic acid segment, ethylene glycol segment and 4,4- dipropyl -1,7- heptandiol segment, cyclic oligomer contains in modified poly ester
Measure as 0.6wt%, number-average molecular weight 23000, molecular weight distributing index 2.0,4,4- dipropyl -1,7- heptan in modified poly ester
The molar content of glycol segment is the 3% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and 15
Sodium alkyl sulfonate is added in 16# mineral oil and obtains finish in 45 DEG C of uniform stirring 3h after mixing at normal temperatures, by weight
Number meter is measured, the addition of each component is as follows:16# mineral oil is 9 parts;2- methylol -12- crown-s 4 are 80 parts;Ten tetracosanols
Phosphate kalium salt is 12 parts;Pentadecyl sulfonic acid sodium is 5 parts.The content of crown ether is 83.33wt% in the finish prepared, oil
The resistance to elevated temperatures of agent is excellent, and thermal weight loss is 14wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, (50 ±
DEG C 0.01) when, kinematic viscosity 30.0mm2/ s, the kinematic viscosity after the lotion that concentration is 10wt% is configured to water is
0.93mm2/ s, the film strength of finish is higher, is 127N, and the surface tension of finish is 23.5cN/cm, ratio resistance for 1.5 ×
108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.262, the coefficient of kinetic friction (μd) be
0.273;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.208, the coefficient of kinetic friction (μd) be
0.328, the finish of preparation is configured to the emulsion that concentration is 18wt% when in use, with water;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:292℃;Cooling temperature:23℃;Net
Network pressure:0.27MPa;One roller speed:3180m/min;One roll temperature:92℃;Two roller speeds:4060m/min;Two roll temperatures:
128℃;The speed of winding:3900m/min;The initial pressure of filament spinning component is 120bar, and it is 0.56bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.28dtex, fiber number 68dtex, fracture strength
For 3.6cN/dtex, elongation at break 37.0%, fracture strength CV values are 4.0%, and extension at break CV values are 9.6%, boiling water
Shrinking percentage is 8.0%, oil content 1.05%, and the lousiness of a spinning cake is 1.
Embodiment 9
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols are prepared;At 91 DEG C, under nitrogen atmosphere, by 4- first
Base -4- (1,1- dimethyl ethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min, then adding concentrate has thunder girl's nickel to urge
In the hydrogenation reactor of agent, reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, and cooling, separates out catalyst, solution
After spent ion exchange resin processing, water is steamed in decompression, separates, and purification, obtains 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptan
The structural formula of glycol, wherein 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:2.0:0.05 terephthalic acid (TPA), ethylene glycol and 4- methyl -4- (1,1-
Dimethyl ethyl) -1,7- heptandiols are made into slurry, add antimony acetate, titanium dioxide and trimethyl phosphate after mixing,
Pressurization carries out esterification in nitrogen atmosphere, and moulding pressure is normal pressure, and the temperature of esterification is 251 DEG C, when in esterification
Water quantity of distillate be esterification terminal when reaching the 96% of theoretical value, wherein the addition of antimony acetate is terephthalic acid (TPA) weight
The 0.05% of amount, the addition of titanium dioxide are the 0.22% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is to benzene
The 0.04% of dioctyl phthalate weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 420Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 267 DEG C, reaction time 50min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 80Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 280 DEG C, reaction time 90min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiol segments, ring-type in modified poly ester
The content of oligomer is 0.25wt%, number-average molecular weight 24000, molecular weight distributing index 2.2,4- methyl in modified poly ester-
The molar content of 4- (1,1- dimethyl ethyls) -1,7- heptandiol segments is the 4% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecane
Base sodium sulfonate after mixing and obtains finish in 55 DEG C of uniform stirring 3h at normal temperatures, counts in parts by weight, and each component adds
It is as follows to enter amount:Trimethylolpropane laurate is 15 parts;2- methylol -15- crown-s 5 are 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid potassium
Salt is 8 parts;Dodecyl sodium sulfate is 7 parts.The content of crown ether is 81.81wt% in the finish prepared, the high temperature resistant of finish
Function admirable, thermal weight loss is 10wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C,
Kinematic viscosity is 29.7mm2/ s, the kinematic viscosity being configured to water after the lotion that concentration is 10wt% is 0.94mm2/ s, finish
Film strength it is higher, be 126N, the surface tension of finish is 24.8cN/cm, and ratio resistance is 1.8 × 108Ω·cm;Oil
Afterwards, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.250, the coefficient of kinetic friction (μd) it is 0.264;It is fine after oiling
Confficient of static friction (μ between dimension and metal (F/M)s) it is 0.210, the coefficient of kinetic friction (μd) it is 0.321, the finish of preparation exists
In use, it is configured to the emulsion that concentration is 10wt% with water;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:294℃;Cooling temperature:24℃;Net
Network pressure:0.29MPa;One roller speed:3190m/min;One roll temperature:92℃;Two roller speeds:4060m/min;Two roll temperatures:
129℃;The speed of winding:3960m/min;The initial pressure of filament spinning component is 120bar, and it is 0.56bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.28dtex, fiber number 72dtex, fracture strength
For 4.0cN/dtex, elongation at break 43.0%, fracture strength CV values are 4.7%, and extension at break CV values are 9.1%, boiling water
Shrinking percentage is 7.0%, oil content 1.06%, and the lousiness of a spinning cake is 1.
Embodiment 10
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 3- methyl -3- amyl groups -1,6-HD is prepared;At 94 DEG C, under nitrogen atmosphere, by 3- methyl -3- amyl groups-the third
Aldehyde, propionic aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel,
2.914MPa hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin,
Water is steamed in decompression, separates, and purification, obtains 3- methyl -3- amyl group -1,6- hexylene glycols, wherein 3- methyl -3- amyl group -1,6- hexylene glycols
Structural formula it is as follows:
(b) esterification;It is 1 by molar ratio:1.2:0.06 terephthalic acid (TPA), ethylene glycol and 3- methyl -3- amyl groups -
1,6- hexylene glycol is made into slurry, antimony glycol, titanium dioxide and Trimethyl phosphite is added after mixing, in nitrogen atmosphere
Middle pressurization carries out esterification, and moulding pressure 0.1MPa, the temperature of esterification is 255 DEG C, when the water in esterification evaporates
Output is esterification terminal when reaching the 92% of theoretical value, and wherein the addition of antimony glycol is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is to benzene two
The 0.01% of formic acid weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 269 DEG C, reaction time 30min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 281 DEG C, reaction time 55min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 3- methyl -3- amyl group -1,6- hexylene glycol segments, the content of cyclic oligomer in modified poly ester
For 0.1wt%, number-average molecular weight 20000, molecular weight distributing index 1.9, in modified poly ester 3- methyl -3- amyl groups -1,6- oneself
The molar content of glycol segment is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecane
Base sodium sulfonate is added in 9# mineral oil and obtains finish in 40 DEG C of uniform stirring 1h after mixing at normal temperatures, by weight
Number meter, the addition of each component are as follows:9# mineral oil is 2 parts;Trimethylolpropane laurate is 10 parts;2- methylols-
12-crown-4 is 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 8 parts;Dodecyl sodium sulfate is 3 parts;Crown ether in the finish prepared
Content be 79.6wt%, the resistance to elevated temperatures of finish is excellent, 200 DEG C heat 2h after thermal weight loss be 14.5wt%;Oil
The viscosity of agent is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, the breast that concentration is 10wt% is configured to water
Kinematic viscosity after liquid is 0.93mm2/ s, the film strength of finish is higher, film strength 125N, and the surface tension of finish is
24.8cN/cm, ratio resistance are 1.3 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.255, the coefficient of kinetic friction (μd) it is 0.266;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) be
0.203, the coefficient of kinetic friction (μd) it is 0.320, the finish of preparation is configured to the emulsification that concentration is 15wt% when in use, with water
Liquid;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:294℃;Cooling temperature:24℃;Net
Network pressure:0.26MPa;One roller speed:3180m/min;One roll temperature:93℃;Two roller speeds:4100m/min;Two roll temperatures:
130℃;The speed of winding:4000m/min;The initial pressure of filament spinning component is 120bar, and it is 0.6bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.3dtex, fiber number 50dtex, fracture strength
For 4.4cN/dtex, elongation at break 38.0%, fracture strength CV values are 4.6%, and extension at break CV values are 9.5%, boiling water
Shrinking percentage is 7.1%, oil content 1.08%, and the lousiness of a spinning cake is 0.
Embodiment 11
A kind of preparation method of superfine denier polyester drafting silk, step are as follows:
(1) preparation of modified poly ester;
(a) 3,3- diamyl -1,5- pentanediols are prepared;At 95 DEG C, under nitrogen atmosphere, by 3,3- diamyl-propionic aldehyde, second
Aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa
Hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, decompression is steamed
Water, separates, and purification, obtains 3,3- diamyl -1,5-PD, wherein the structural formula of 3,3- diamyl -1,5-PD is such as
Under:
(b) esterification;It is 1 by molar ratio:2.0:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- diamyl -1,5-
Pentanediol is made into slurry, adds antimony acetate, titanium dioxide and Trimethyl phosphite after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, moulding pressure 0.2MPa, the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification reaches
To theoretical value 97% when be esterification terminal, wherein the addition of antimony acetate be terephthalic acid (TPA) weight 0.01%, two
The addition of titanium oxide is the 0.23% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is terephthalic acid (TPA) weight
0.05%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure,
It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 45min, and reaction temperature is 260 DEG C, reaction time 40min,
Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 92Pa reaction pressure is further reduced to absolute pressure,
Reaction temperature is 277 DEG C, reaction time 80min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two
Formic acid segment, ethylene glycol segment and 3,3- diamyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.35wt%, number-average molecular weight 25500, molecular weight distributing index 1.8,3,3- diamyl -1,5-PD in modified poly ester
The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and hexadecane
Base sodium sulfonate is added in 12# mineral oil and obtains finish in 40 DEG C of uniform stirring 2.5h after mixing at normal temperatures, by weight
Number meter is measured, the addition of each component is as follows:12# mineral oil is 5 parts;2- methylol -12- crown-s 4 are 95 parts;Dodecyl phosphorus
Acid esters sylvite is 9 parts;Sodium cetanesulfonate is 2 parts.The content of crown ether is 85.58wt% in the finish prepared, finish
Resistance to elevated temperatures is excellent, and thermal weight loss is 9wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, in (50 ± 0.01)
DEG C when, kinematic viscosity 29.5mm2/ s, the kinematic viscosity being configured to water after the lotion that concentration is 10wt% is 0.93mm2/ s,
The film strength of finish is higher, is 121N, the surface tension of finish is 24.3cN/cm, and ratio resistance is 1.0 × 108Ω·cm;
After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.260, the coefficient of kinetic friction (μd) it is 0.263;Oil
Afterwards, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.202, the coefficient of kinetic friction (μd) it is 0.330, the oil of preparation
Agent is configured to the emulsion that concentration is 19wt% when in use, with water;
(3) by modified poly ester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made superfine denier polyester and lead
Silk is stretched, the spinning technology parameter of wherein superfine denier polyester drafting silk is as follows:Spinning temperature:287℃;Cooling temperature:24℃;Net
Network pressure:0.30MPa;One roller speed:3150m/min;One roll temperature:93℃;Two roller speeds:4100m/min;Two roll temperatures:
130℃;The speed of winding:4000m/min;The initial pressure of filament spinning component is 120bar, and it is 0.57bar/ days that pressure, which rises Δ P,.
The filament number of final obtained superfine denier polyester drafting silk is 0.29dtex, fiber number 74dtex, fracture strength
For 4.5cN/dtex, elongation at break 43.0%, fracture strength CV values are 5.0%, and extension at break CV values are 9.5%, boiling water
Shrinking percentage is 8.0%, oil content 1.09%, and the lousiness of a spinning cake is 0.
Claims (10)
1. superfine denier polyester drafting silk, it is characterized in that:The material of superfine denier polyester drafting silk is modified poly ester;
The strand of modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, band side chain
Dihydric alcohol structural formula it is as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1~5 selected from carbon number
Alkyl, R4Selected from the alkyl that carbon number is 2~5;
The filament number of superfine denier polyester drafting silk is 0.2~0.3dtex.
2. superfine denier polyester drafting silk according to claim 1, it is characterised in that the fibre of the superfine denier polyester drafting silk
It is 40.0 ± 3.0% to spend for 50~75dtex, fracture strength >=3.6cN/dtex, elongation at break, fracture strength CV values≤
5.0%, extension at break CV value≤10.0%, boiling water shrinkage is 7.5 ± 0.5%, and oil content is 0.90 ± 0.20%, a silk
Lousiness≤2 of cake.
3. superfine denier polyester drafting silk according to claim 1 or 2, it is characterised in that ring-type is low in the modified poly ester
Content≤0.6wt% of polymers;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2;
In the modified poly ester molar content of branched dihydric alcohol segment for terephthalic acid (TPA) segment molar content 3~
5%.
4. superfine denier polyester drafting silk according to claim 3, it is characterised in that the branched dihydric alcohol is 2- second
Base -2- methyl-1,3-propanediols, 2,2- diethyl -1,3- propane diols, 2-butyl-2-ethyl-1,3-propanediol, 3,3- diethyls
Base -1,5- pentanediols, 4,4- diethyl -1,7- heptandiols, 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, 3,3- dipropyls
Base -1,5- pentanediols, 4,4- dipropyl -1,7- heptandiols, 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols, 3- first
Base -3- amyl groups -1,6-HD or 3,3- diamyl -1,5- pentanediols.
5. superfine denier polyester drafting silk according to claim 4, it is characterised in that the preparation method of the modified poly ester
For:Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are successively subjected to esterification after mixing and polycondensation is anti-
It should obtain modified poly ester;Comprise the following steps that:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, add catalyst, delustering agent and stabilizer
After mixing, pressurization carries out esterification in nitrogen atmosphere, and moulding pressure is normal pressure~0.3MPa, the temperature of esterification
It is esterification terminal when the water quantity of distillate in esterification reaches more than the 90% of theoretical value for 250~260 DEG C;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, the staged pressure is in 30~50min
Interior to be steadily evacuated to by normal pressure below absolute pressure 500Pa, reaction temperature is 260~270 DEG C, and the reaction time is 30~50min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is further reduced to below absolute pressure 100Pa,
Reaction temperature is 275~285 DEG C, and the reaction time is 50~90min, and modified poly ester is made.
6. superfine denier polyester drafting silk according to claim 5, it is characterised in that in step (1), terephthalic acid (TPA), second
The molar ratio of glycol and the branched dihydric alcohol is 1:1.2~2.0:0.03~0.06, the addition of the catalyst is
The 0.01~0.05% of terephthalic acid (TPA) weight, the addition of the delustering agent for terephthalic acid (TPA) weight 0.20~
0.25%, the addition of the stabilizer is the 0.01~0.05% of terephthalic acid (TPA) weight;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the delustering agent is titanium dioxide, and the stabilizer is
Triphenyl phosphate, trimethyl phosphate or Trimethyl phosphite.
7. the method such as claim 1~6 any one of them superfine denier polyester drafting silk is prepared, it is characterized in that:Change described
Property polyester through measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding superfine denier polyester drafting silk is made;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%.
8. the method according to the description of claim 7 is characterized in that thermal weight loss is small after the finish heats 2h at 200 DEG C
In 15wt%;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured to concentration with water
It is 0.93~0.95mm for the kinematic viscosity after the lotion of 10wt%2/s;
The film strength of the finish is 121~127N;
The surface tension of the finish is 23.2~26.8cN/cm, and ratio resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, the confficient of static friction between fiber and fiber is 0.250~0.263, and the coefficient of kinetic friction is 0.262~0.273;
After oiling, the confficient of static friction between fiber and metal is 0.202~0.210, and the coefficient of kinetic friction is 0.320~0.332.
9. according to the method described in claim 8, it is characterized in that, the crown ether is 2- methylols -12-crown-4,15- crown ethers -5
Or 2- methylol -15- crown-s 5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt is 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or 12
Tetrol phosphate kalium salt;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate;
The finish is configured to the emulsion that concentration is 10~20wt% when in use, with water;
The preparation method of the finish is:By crown ether and phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate
It is added to after mixing in mineral oil and is uniformly mixing to obtain finish;Count in parts by weight, the addition of each component is as follows:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
10. according to claim 7~9 any one of them method, it is characterised in that the spinning of the superfine denier polyester drafting silk
Technological parameter is as follows:
Spinning temperature:287~295 DEG C;
Cooling temperature:20~25 DEG C;
Network pressure:0.20~0.30MPa;
One roller speed:3100~3200m/min
One roll temperature:88~93 DEG C;
Two roller speeds:3900~4100m/min;
Two roll temperatures:120~130 DEG C;
The speed of winding:3800~4000m/min;
The initial pressure of filament spinning component is 120bar, and pressure rises Δ P≤0.6bar/ days.
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CN109735924A (en) * | 2018-12-27 | 2019-05-10 | 江苏恒力化纤股份有限公司 | Superfine denier polyester drafting silk and preparation method thereof |
CN112746349A (en) * | 2020-12-29 | 2021-05-04 | 江苏恒力化纤股份有限公司 | High-strength creep-resistant polyester industrial yarn and preparation method thereof |
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CN114182385B (en) * | 2021-12-20 | 2023-08-29 | 扬州富威尔复合材料有限公司 | Preparation method of fine denier polyester staple fiber |
CN117684290A (en) * | 2023-11-30 | 2024-03-12 | 江苏恒科新材料有限公司 | Preparation method of superfine polyester filament yarn for chenille yarn |
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