CN108033223B - Self-adaptive deviation adjusting device of tubular belt conveyor - Google Patents
Self-adaptive deviation adjusting device of tubular belt conveyor Download PDFInfo
- Publication number
- CN108033223B CN108033223B CN201810058788.XA CN201810058788A CN108033223B CN 108033223 B CN108033223 B CN 108033223B CN 201810058788 A CN201810058788 A CN 201810058788A CN 108033223 B CN108033223 B CN 108033223B
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- bearing
- adjusting ring
- carrier roller
- self
- supporting plate
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- 238000000034 method Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
- B65G39/16—Arrangements of rollers mounted on framework for aligning belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/08—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The invention relates to a self-adaptive deviation adjusting device of a tubular belt conveyor, comprises a conveying belt, a carrier roller assembly, a supporting plate and a self-adaptive deviation adjusting mechanism; wherein: the self-adaptive deviation adjusting mechanism comprises an adjusting ring, an end face bearing and a baffle plate; the adjusting ring is positioned on the supporting plate through an end face bearing, and a driving slope corresponding to the carrier roller is processed on the end face of the adjusting ring on one side of the carrier roller; one end of the baffle is locked on the adjusting ring, and the other end of the baffle penetrates into a joint of the circular section of the conveyer belt; the contact wheel in the carrier roller assembly is abutted against the driving slope of the adjusting ring, the adjusting ring rotates to force the plurality of carrier rollers to swing synchronously by an angle through the contact wheel, lateral deviation rectifying force is generated on the round section of the conveying belt, deviation rectifying is timely carried out, automatic deviation rectifying of the conveying belt can be achieved more flexibly, reliability is high, and the carrier roller assembly is easy to use and maintain.
Description
Technical Field
The invention belongs to the field of tubular conveyors, and particularly relates to a self-adaptive deviation adjusting device of a tubular belt conveyor, in particular to self-adaptive deviation adjusting of a circular section adhesive tape.
Background
The tubular belt conveyor has the greatest characteristics that the conveying is of a closed structure, and compared with an open common belt conveyor, the tubular belt conveyor is difficult to generate dust in the conveying process, has faults of material leakage, material sprinkling and the like, thereby avoiding environmental pollution, having the advantages of environmental protection, flexibility and the like, and having strong adaptability to the products for conveying materials, and being widely adopted. However, in the conveying operation process of the conveying belt, due to heavy goods or uneven distribution, uneven pressure is applied to the conveying belt, and in addition, errors of a mechanism, frictional resistance and other reasons, the phenomenon of deviation of the conveying belt often occurs, namely, the conveying belt can twist, so that the center line of the conveying belt deviates from the center line of the conveying belt, and the deviation of the conveying belt can lead to the deviation of materials in the conveying process from the original design position. Currently, there are three types of methods for aligning a tubular belt conveyor: firstly, the inclination of the round carrier roller is realized by manually adding a gasket, so that the deviation is adjusted, and the time and the labor are wasted, and the efficiency is low; secondly, the electric control deviation adjustment is adopted, so that the service life and maintenance of electric control components are a big problem, and finally the function failure of the deviation adjustment device is caused, and the production operation of enterprises is influenced; thirdly, by adopting a hydraulic deviation adjusting method, the service life of hydraulic components and the maintenance are also a big problem, and the cost is increased, so that the hydraulic deviation adjusting method is obviously not a good choice for enterprises. How to change the current situation, a new self-adaptive deviation adjusting device is provided, and the device is the research object of the invention.
Disclosure of Invention
The invention aims to design a self-adaptive deviation adjusting device of a tubular belt conveyor, which utilizes deviation force at a joint of a circular section of a conveyor belt to drive an adjusting ring, so that a plurality of carrier rollers synchronously swing to generate lateral correction force.
The technical scheme of the invention is realized as follows:
a self-adaptive deviation adjusting device of a tubular belt conveyor comprises a conveying belt, a carrier roller assembly, a supporting plate and a self-adaptive deviation adjusting mechanism; the plurality of carrier roller assemblies are uniformly distributed on the outer circumference of the round window of the supporting plate and jointly form a supporting function for the round section of the conveying belt; the method is characterized in that:
the carrier roller assembly comprises a base, a roller frame, a carrier roller, a bearing and a contact wheel; the roller frame is positioned on the base through a bearing and can rotate freely relative to the base; the base is locked on the supporting plate and is enclosed on the outer circumference of the round window of the supporting plate, and a support for forming a round section of the conveying belt is formed by virtue of the carrier roller; the contact wheel is positioned at one side of the roller frame towards the supporting plate;
the self-adaptive deviation adjusting mechanism comprises an adjusting ring, an end face bearing and a baffle plate; the adjusting ring is positioned on the supporting plate through an end face bearing and keeps concentric with the round window; one end of the baffle is locked on the adjusting ring, and the other end of the baffle penetrates into a joint of the circular section of the conveying belt; a driving slope corresponding to the carrier roller is processed on the end surface of one side of the adjusting ring, which faces the carrier roller;
the contact wheel is abutted against the driving slope of the adjusting ring, the adjusting ring rotates to pass through the contact wheel, so that the carrier rollers are forced to swing synchronously for an angle, and lateral deviation correcting force is generated on the conveying belt.
The side surface of the roller frame is provided with a pair of contact wheels which are symmetrically distributed on two sides of the center surface of the bearing; the expansion shape of the driving slope surface on the adjusting ring is in a bracket shape.
The support plate corresponds the terminal surface bearing gravity below, is provided with three support column, all overlaps on the support column and is equipped with support bearing, and with the help of support bearing outer lane conflict on terminal surface bearing, form the three-point support to terminal surface bearing.
The bearing is embedded in the bearing sleeve, and the bearing sleeve is locked on the base through two bolts.
Compared with the prior art, the invention has the following beneficial effects: the self-adaptive deviation adjusting device has the advantages that the self-adaptive deviation adjusting device for the circular section adhesive tape of the tubular belt conveyor is provided, the deviation force of the circular section joint of the conveyor belt is driven to self-adaptively rotate through the baffle plate, the end face of the adjusting ring is slope, the carrier roller is driven to rotate by an angle by means of the contact wheel so as to generate a lateral deviation correcting force, and when the conveyor belt is conveyed into a circular section by the roller, the deviation is corrected timely, so that the automatic deviation adjusting device for the conveyor belt can be more flexibly realized, the reliability is high, and the use and maintenance are easy.
Drawings
The invention is further described with reference to the following specific drawings:
fig. 1 is a schematic perspective view of a tubular conveyor belt deviation-adjusting device
FIG. 2 is an exploded view of a tubular conveyor belt deviation adjustment device
FIG. 3 is a schematic side view of a tubular conveyor belt deviation-adjusting device
FIG. 4 is a schematic view of the relationship between the contact wheel and the adjusting ring
FIG. 5 is an exploded view of the relationship between the support plate and the adjusting ring
Fig. 6 is a schematic view of a idler assembly
Wherein the method comprises the steps of
1-conveyer belt 11-joint 2-carrier roller assembly 21-base
22-roller frame 23-carrier roller 24-bearing 25-contact wheel
26-bearing sleeve 27-bolt 3-supporting plate 31-round window
32-support column 33-support bearing 34-clamping ring 4-self-adaptive deviation adjusting mechanism
41-adjusting ring 411-driving slope 42-end face bearing 43-baffle
Detailed Description
Referring to fig. 1 to 6, the tubular belt conveyor self-adaptive deviation adjusting device comprises a conveying belt 1, a carrier roller assembly 2, a supporting plate 3 and a self-adaptive deviation adjusting mechanism 4; the plurality of carrier roller assemblies 2 are uniformly distributed on the outer circumference of the round window 31 of the supporting plate 3, and form a round section for supporting the conveyer belt 1 together.
The carrier roller assembly 2 comprises a base 21, a roller frame 22, a carrier roller 23, a bearing 24 and a contact wheel 25; the carrier roller 23 is axially positioned on the roller frame 22, and the roller frame 22 is positioned on the base 21 through a bearing 24, so that the carrier roller 23 can freely rotate relative to the base 21; the roller frame 22 is locked with the contact wheels 25 towards the side of the supporting plate 3, more specifically, a pair of contact wheels 25 are arranged, and the two contact wheels 25 are symmetrically distributed on two sides of the bearing center surface, so that the roller frame 22 can be flexibly driven to swing, as shown in fig. 4 and 6.
Further, the bearing 24 is first embedded in the bearing housing 26, and the bearing housing 26 is locked to the base 21 by two bolts 27. The base 21 is locked on the supporting plate 3 and surrounds the outer circumference of the round window 31 of the supporting plate, and the supporting roller 23 is used for forming a round section of the conveying belt 1, as shown in fig. 6.
The self-adaptive deviation adjusting mechanism 4 comprises an adjusting ring 41, an end face bearing 42 and a baffle 43; the adjusting ring 41 is positioned on the supporting plate 3 through the end face bearing 42 and keeps concentric with the round window 31; the end face of the adjusting ring 41 on one side of the carrier roller 23 is provided with a driving slope 411 corresponding to the carrier roller, more precisely a driving slope 411 corresponding to the two contact wheels 25, and the expanding shape of the driving slope 411 is in a bracket shape; the two contact wheels 25 are abutted against the driving slope 411 of the adjusting ring to form balanced abutting. One end of the baffle plate 43 is locked on the adjusting ring 41, the other end of the baffle plate penetrates into the joint 11 of the circular section of the conveyor belt 1, the joint 11 deviates, and the baffle plate 43 drives the adjusting ring 41 to rotate at proper time; the rotation of the adjusting ring 41 drives the slope 411 and the contact wheels 25 to rotate the carrier rollers 23, that is, forces the carrier rollers 23 to swing synchronously by an angle, so as to generate lateral deviation correcting force on the conveyor belt 1.
Referring to fig. 5, the end face bearings 42 are positioned, during operation, the support plates 3 are all vertically arranged, so that the support plates 3 are arranged corresponding to the lower part of the gravity of the end face bearings 42, three support columns 32 are arranged, support bearings 33 are sleeved on the support columns 32, the outer rings of the support bearings 33 are abutted against the end face bearings 42 to form three-point support for the end face bearings 42, and deviation of the end face bearings 42 caused by gravity is avoided. More specifically, the three support bearings 33 are supported on the upper rim of the end face bearing 42, and the lower rim of the end face bearing 42 is locked to the support plate 3 by a pair of clamp rings 34.
Claims (2)
1. A self-adaptive deviation adjusting device of a tubular belt conveyor comprises a conveying belt, a carrier roller assembly, a supporting plate and a self-adaptive deviation adjusting mechanism;
the plurality of carrier roller assemblies are uniformly distributed on the outer circumference of the round window of the supporting plate and jointly form a supporting function for the round section of the conveying belt;
the method is characterized in that:
the carrier roller assembly comprises a base, a roller frame, a carrier roller, a bearing and a contact wheel; the roller frame is positioned on the base through a bearing and can rotate freely relative to the base; the base is locked on the supporting plate and is enclosed on the outer circumference of the round window of the supporting plate, and a support for forming a round section of the conveying belt is formed by virtue of the carrier roller; the contact wheels are positioned on one side of the roller frame, facing the supporting plate, of the roller frame, a pair of contact wheels are arranged on the side surface of the roller frame, and the contact wheels are symmetrically distributed on two sides of the center surface of the bearing;
the self-adaptive deviation adjusting mechanism comprises an adjusting ring, an end face bearing and a baffle plate; the adjusting ring is positioned on the supporting plate through an end face bearing and keeps concentric with the round window; one end of the baffle is locked on the adjusting ring, and the other end of the baffle penetrates into a joint of the circular section of the conveying belt; a driving slope corresponding to the carrier roller is processed on the end surface of one side of the adjusting ring, and the expanding shape of the driving slope is in a bracket shape;
the contact wheel is abutted against the driving slope of the adjusting ring, the adjusting ring rotates through the contact wheel to force the carrier rollers to swing synchronously for an angle, and lateral deviation correcting force is generated on the conveying belt;
the support plate corresponds the terminal surface bearing gravity below, is provided with three support column, all overlaps on the support column and is equipped with support bearing, and with the help of support bearing outer lane conflict on terminal surface bearing, form the three-point support to terminal surface bearing.
2. The adaptive bias arrangement of a tubular belt conveyor of claim 1, wherein: the bearing is embedded in the bearing sleeve, and the bearing sleeve is locked on the base through two bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810058788.XA CN108033223B (en) | 2018-01-22 | 2018-01-22 | Self-adaptive deviation adjusting device of tubular belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810058788.XA CN108033223B (en) | 2018-01-22 | 2018-01-22 | Self-adaptive deviation adjusting device of tubular belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108033223A CN108033223A (en) | 2018-05-15 |
| CN108033223B true CN108033223B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810058788.XA Active CN108033223B (en) | 2018-01-22 | 2018-01-22 | Self-adaptive deviation adjusting device of tubular belt conveyor |
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| Country | Link |
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| CN (1) | CN108033223B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108657723B (en) * | 2018-07-04 | 2023-08-04 | 西南铝业（集团）有限责任公司 | Guiding device |
| CN109941668A (en) * | 2019-03-07 | 2019-06-28 | 郑州三和水工机械有限公司 | Cylinder belt conveyer |
| CN110589403B (en) * | 2019-09-27 | 2024-04-12 | 福建龙净环保股份有限公司 | Pipe belt conveyor and deviation correcting device thereof |
| CN113107255B (en) * | 2021-04-12 | 2021-11-12 | 中国铁塔股份有限公司黑龙江省分公司 | Tower mast capital construction device |
| CN116174545B (en) * | 2023-04-23 | 2023-07-07 | 诸城市顺德机械有限责任公司 | Automobile cooling liquid conveying bent pipe forming and processing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0597218A (en) * | 1991-10-07 | 1993-04-20 | Mitsui Miike Mach Co Ltd | Supporting roller device for belt conveyer |
| JPH06305539A (en) * | 1993-04-26 | 1994-11-01 | Seiichi Tatsumi | Automatic belt torsion preventive device in pipe conveyor |
| JPH06305540A (en) * | 1993-04-26 | 1994-11-01 | Seiichi Tatsumi | Automatic belt torsion preventive device of pipe conveyor |
| JP2001106321A (en) * | 1999-10-13 | 2001-04-17 | Bridgestone Corp | Twist correction apparatus in pipe conveyor and pipe conveyor therewith |
| CN107055035A (en) * | 2017-06-09 | 2017-08-18 | 福建农林大学 | Pendulum model deviation regulating idler and its application method |
| CN107187823A (en) * | 2017-06-29 | 2017-09-22 | 宁德师范学院 | A kind of pipe conveyer automatically deviation-adjusting device |
| CN207844269U (en) * | 2018-01-22 | 2018-09-11 | 福建工程学院 | A kind of adaptive deviation correcting device of pipe conveyer |
-
2018
- 2018-01-22 CN CN201810058788.XA patent/CN108033223B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0597218A (en) * | 1991-10-07 | 1993-04-20 | Mitsui Miike Mach Co Ltd | Supporting roller device for belt conveyer |
| JPH06305539A (en) * | 1993-04-26 | 1994-11-01 | Seiichi Tatsumi | Automatic belt torsion preventive device in pipe conveyor |
| JPH06305540A (en) * | 1993-04-26 | 1994-11-01 | Seiichi Tatsumi | Automatic belt torsion preventive device of pipe conveyor |
| JP2001106321A (en) * | 1999-10-13 | 2001-04-17 | Bridgestone Corp | Twist correction apparatus in pipe conveyor and pipe conveyor therewith |
| CN107055035A (en) * | 2017-06-09 | 2017-08-18 | 福建农林大学 | Pendulum model deviation regulating idler and its application method |
| CN107187823A (en) * | 2017-06-29 | 2017-09-22 | 宁德师范学院 | A kind of pipe conveyer automatically deviation-adjusting device |
| CN207844269U (en) * | 2018-01-22 | 2018-09-11 | 福建工程学院 | A kind of adaptive deviation correcting device of pipe conveyer |
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| Publication number | Publication date |
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| CN108033223A (en) | 2018-05-15 |
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Country or region after: China Address after: No. 69, Xuefu South Road, Shangjie Town, Minhou County, Fuzhou City, Fujian Province, 350108 Applicant after: Fujian University of Science and Technology Address before: 350108 No. three campus road, Minhou University Town, Fuzhou, Fujian Applicant before: FUJIAN University OF TECHNOLOGY Country or region before: China |
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