CN108016770B - Method for manufacturing water paint box - Google Patents
Method for manufacturing water paint box Download PDFInfo
- Publication number
- CN108016770B CN108016770B CN201610977325.4A CN201610977325A CN108016770B CN 108016770 B CN108016770 B CN 108016770B CN 201610977325 A CN201610977325 A CN 201610977325A CN 108016770 B CN108016770 B CN 108016770B
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- Prior art keywords
- paint
- water
- combination
- box
- drying
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- 239000003973 paint Substances 0.000 title claims abstract description 110
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 31
- 238000010422 painting Methods 0.000 claims abstract description 12
- 238000005553 drilling Methods 0.000 claims description 6
- 238000007591 painting process Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims 1
- 238000009423 ventilation Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 11
- 241000274582 Pycnanthus angolensis Species 0.000 description 7
- 239000011087 paperboard Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005494 tarnishing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a method for manufacturing a water-based paint box. The manufacturing method of the water paint box comprises the following steps: connecting the bottom frame with the door end, the left side portion, the right side portion and the top plate to form a first assembly; spraying paint on the first assembly; drying the first assembly after painting; spraying paint again on the dried first combination; drying the first combination after the second paint spraying; and connecting the first combination body after the drying treatment again with the front end part of the spray paint after the drying treatment to form the box body of the water-based paint box. According to the manufacturing method of the water-based paint box, the underframe, the door end, the left side part, the right side part and the top plate are connected firstly to form the first assembly with the opening, and then the first assembly is painted, so that the drying and ventilation effects of the first assembly with the opening are better, and the problem of poor ventilation effect is solved.
Description
Technical Field
The invention relates to the technical field of containers, in particular to a manufacturing method of a water-based paint box.
Background
When the container is produced, the top plate, the bottom frame, the side walls, the front end and the door end are produced respectively and then assembled to form a container body of the container. For example, the invention of application No. 201110111473.5 discloses a method of painting a container, comprising: spraying a layer of water-based primer on the inner surface and the outer surface of the container; and drying the water-borne base coat applied to the interior and exterior surfaces of the container. The invention also discloses a method for drying the water-based paint applied to the surface of the container, which comprises the following steps: the interior of the container is ventilated and the exterior of the container is ventilated until the aqueous coating sprayed on the interior and exterior surfaces of the container is completely dried.
Containers made of metallic materials, particularly steel, currently require multiple coatings on the surface of the material to protect the material from corrosion or tarnishing. Conventional coatings are typically oil-based coatings containing organic solvents/diluents. However, these organic solvents/diluents are volatilized during the coating process and the process of forming and curing the coating (also referred to as drying process), which not only seriously pollute the construction environment and the surrounding atmosphere, but also endanger the health of the coating operators. The development of shipping industry has facilitated the development of container manufacturing. Therefore, the coating in the container industry is urgently required to be green. In order to reduce the environmental pollution in the production and manufacturing process of the container, the container is at least partially sprayed with the water-based paint.
Waterborne coatings have now been developed that use water as a solvent. Because water is used as a solvent, the harm of the water-based paint to the environment and human bodies is obviously reduced compared with the traditional oil-based paint. In the current coating process of the container, a layer of primer is firstly sprayed on the surface of the container, then finish paint is directly sprayed on the surface of the container, and then the container is dried until the sprayed paint is dried. However, for aqueous coatings, especially aqueous paints, each coat must be dried before the next coat can be applied. In the production process of the water-based paint box, the front end, the side plates, the top plate, the bottom frame and the rear end are assembled at the assembly table to form a closed box body, and then the processes of spraying paint and the like are carried out, so that the box body space is closed, and the product quality of the water-based paint box with high drying requirement is greatly influenced.
Therefore, there is a need for a method of manufacturing a water-based paint box that at least partially solves the above problems.
Disclosure of Invention
In this summary, concepts in a simplified form are introduced that are further described in the detailed description. This summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In order to solve the above problems at least in part, the present invention discloses a method of manufacturing a water paint box including a base frame, a door end, a front end portion, a left side portion, a right side portion, a top panel, and a floor panel, characterized by comprising the steps of:
step S101: connecting the bottom frame with the door end, the left side portion, the right side portion, and the top plate to form a first combination having a front end opening;
step S102: spraying paint on the first combination;
step S104: drying the first assembly after painting;
step S105: spraying paint again on the dried first combination;
step S106: drying the first combination after the second paint spraying;
step S107: and connecting the first combined body after the secondary drying treatment with a box plate which is dried and sprayed with paint and closes the front end opening to form a box body of the water-based paint box.
Optionally, in step S101, the chassis is welded to the door end, the left side portion, and the right side portion.
Optionally, before step S104, step S103 is further included: and spraying paint on the front end part.
Optionally, in step S104, a drying process is further performed on the painted front end portion.
Optionally, in step S102, the painting process employs paint or water-based paint.
Optionally, the painting process employs, at least in part, a water-based paint.
Alternatively, in step S104, the painted first combined body and the painted front end portion are joined together by bonding or caulking.
Optionally, the painted first combination and the painted front end portion are connected together by a plurality of rivets.
Optionally, the method further includes step S108: the floor is mounted on the chassis inside the box, and the step S108 may be performed before, after, or simultaneously with the step S107.
Optionally, step S108 includes:
step S1081: laying the floor on the underframe;
step S1082: drilling holes in the laid floor;
step S1083: and connecting the floor boards after drilling together through screws or bolts.
The front end opening is formed by removing all of the front end portion, or a portion of the front end portion.
The invention also discloses a manufacturing method of the water paint box, the water paint box comprises an underframe, a door end, a front end part, a left side part, a right side part, a top plate and a floor, and the manufacturing method is characterized by comprising the following steps:
step S101': connecting the chassis with the door end, the left side portion, the right side portion, the top plate, and the front end portion;
step S102': opening the connected front end part to form a first combination body with an opening;
step S103': spraying paint on the first combination;
step S104': drying the first assembly after painting;
step S105': spraying paint again on the dried first combination;
step S106': drying the first combination after the second paint spraying;
step S107': and closing the opening of the first combination after the drying treatment again to form the box body of the water-based paint box.
Based on the technical scheme, compared with the prior art, the invention has the following beneficial effects:
according to the method for manufacturing the water paint box, the underframe is connected with the door end, the left side part, the right side part and the top plate to form a first combination body; spraying paint on the first assembly; drying the first assembly after paint spraying; spraying paint again on the dried first combination; drying the first combination after the second paint spraying; and connecting the first combination body after the drying treatment again with the front end part of the spray paint after the drying treatment to form the box body of the water paint box. According to the manufacturing method of the water paint box, the underframe is connected with the door end, the left side part, the right side part and the top plate to form the first assembly with the opening, and then the first assembly is painted, so that the drying and ventilating effect of the first assembly with the opening is better, the first assembly after ventilation and drying treatment is connected with the front end part after ventilation and drying treatment, and the problems of poor ventilating effect and difficult sanding treatment in manufacturing of the existing container are solved.
Drawings
The following drawings of embodiments of the invention are included as part of the present invention for an understanding of the invention. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings, there is shown in the drawings,
FIG. 1 is a schematic structural view of a water-based paint bin according to a first preferred embodiment of the present invention; and
fig. 2 is a schematic structural view of a water paint kit according to a second preferred embodiment of the present invention.
Description of reference numerals:
100. 200: a first assembly; 101. 201: a top plate;
102. 202: a right side portion; 203: a front end portion;
104. 204: and (4) opening.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that embodiments of the invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in detail so as not to obscure the embodiments of the invention.
In the following description, a detailed structure will be presented for a thorough understanding of embodiments of the invention. It is apparent that the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. The following detailed description of preferred embodiments of the invention, however, the invention is capable of other embodiments in addition to those detailed.
First embodiment
The water paint box of the present invention includes an underframe, a door end, a left side, a top panel 101, a right side 102, a front end, and a floor. The embodiment provides a method for manufacturing a water paint box, which comprises the following steps:
step S101: connecting the bottom frame with the door end, the left side part, the right side part and the top plate to form a first combination body with an opening at the front end part;
step S102: spraying paint on the first assembly;
step S104: drying the first assembly after painting;
step S105: spraying paint again on the dried first combination;
step S106: drying the first combination after the second paint spraying;
step S107: and connecting the first combination body after the drying treatment again with the box board which is dried and sprayed with paint and closed and provided with an opening at the front end to form the box body of the water paint box.
Specifically, the door end of the water-based paint box is connected to both ends of the bottom frame, and the left and right side portions 102 are connected to both sides of the bottom frame, respectively, to form a first assembly 100 having a front end opening 104, the first assembly 100 having an opening 104 facing forward. Further, the bottom of the door end is welded to one end of the underframe, and the bottom of the left side part and the bottom of the right side part 102 are welded to both sides of the underframe, respectively, so that the connection between the underframe and the door end, the left side part and the right side part 102 is firmer. The top plate 101 may be integrally formed or made of a plurality of plate materials by tailor welding. The top of the door end is welded to one end of the upper frame, and the top of the left side portion and the top of the right side portion 102 are welded to both sides of the top plate 101, respectively, so that the top plate 101 and the door end, the left side portion and the right side portion 102 are coupled together.
Of course, before step S104, step S103 may also be included: the front end is painted. In step S104, a drying process may be performed on the painted front end portion.
The first assembly 100 having the opening 104 is painted and the front end portion is painted. Of course, the front end portion may be painted first, and then the first assembly 100 may be painted; alternatively, the top panel may be painted before the first assembly 100 is formed by connecting the bottom frame to the door end, the left side portion, the right side portion, and the front end portion.
In the process of producing the water-based paint box, a plurality of layers of paints or water-based paints need to be sprayed, after one layer of paint or water-based paint is sprayed, the next layer of paint or water-based paint cannot be sprayed again under the condition that the paint surface is not completely dried, and the next layer of paint or water-based paint needs to be sprayed again after the paint surface of the paint or water-based paint is dried, so that the method is particularly important for timely and effective drying treatment of the first assembly after paint spraying. The first assembly after painting is ventilated and dried, the first assembly is provided with an opening, so that the first assembly is convenient for drying and ventilation, and the problems of poor drying and ventilation effect and difficult sanding treatment in the existing manufacturing method of the container are solved. Correspondingly, the painted front end is also ventilated and dried. Further, both the inner surface and the outer surface of the first assembly may be sprayed with the water-based paint, and also both the inner surface and the outer surface of the front end portion may be sprayed with the water-based paint.
And connecting the painted first combination body with the painted front end part to form the box body of the water paint box. Since the first combined body and the front end portion are both sprayed with paint or water-based paint, the painted first combined body and the painted front end portion are joined together by bonding or caulking to enhance the strength of the position where the front end portion is joined to the first combined body. Further, the painted first combination and the painted front end portion are coupled together by a plurality of rivets so that the first combination and the front end portion can be firmly coupled together. And sealing the connecting position of the first assembly and the rivet at the front end part by using a sealant so as to enhance the sealing property of the water paint box.
Further, the method further includes step S108: the bottom frame in the box body is provided with a floor. Specifically, step S106 includes:
step S1081: laying a floor on the underframe;
step S1082: drilling holes in the laid floor;
step S1083: and connecting the floor after drilling with the underframe in a bonding mode, a screw mode or a bolt mode and the like.
Of course, step S108 may be performed before, after, or simultaneously with step S107. Therefore, when the floor is installed, the safety of the floor and the front end part and the stability of the whole box body size can be comprehensively considered, and meanwhile, the arrangement of box body inspection stations is facilitated.
Second embodiment
The present embodiment differs from the first embodiment in that an opening 204 is opened in the front end 203 of the water-based paint tank. Specifically, the embodiment provides a method for manufacturing a water-based paint box, which comprises the following steps:
step S101': connecting the underframe with the door end, the left side part, the right side part, the top plate and the front end part;
step S102': opening the connected front end part to form a first combination body with an opening;
step S103': spraying paint on the first assembly;
step S104': drying the first assembly after painting;
step S105': spraying paint again on the dried first combination;
step S106': drying the first combination after the second paint spraying;
step S107': and closing the opening of the first combination after the drying treatment again to form the box body of the water paint box.
Specifically, the door end and the front end 203 of the water paint box are connected to both ends of the bottom frame, respectively, and the left side and the right side 202 are connected to both sides of the bottom frame, respectively. The connected front end portion 203 is opened with an opening 204 to form a first assembly 200, and the first assembly 200 has the opening 204 facing forward. Further, the bottom of the door end and the bottom of the front end 203 are welded to both ends of the chassis, and the bottom of the left side portion and the bottom of the right side portion 202 are welded to both sides of the chassis, respectively, so that the connection between the chassis and the door end, the left side portion, the right side portion, and the front end is more secure. The top of the door end and the top of the front end 203 are welded to the two ends of the top plate 201, and the top of the left side part and the top of the right side part 202 are welded to the two sides of the top plate 201, respectively, so that the connection between the top plate 201 and the door end, the left side part, the right side part 202 and the front end 203 is firmer. The first assembly 200 having the opening 204 is subjected to painting and drying treatment, and the opening 204 of the first assembly 200 after the painting and drying treatment is closed to form a body of the water-based paint box 200.
In step S102 ', the opening 204 is opened in the front end portion 203, that is, the partial box board of the front end portion 203 is separated from the front end portion 203, and in step S107', the box board separated from the front end portion 203 may be closed again by the opening 204. Of course, the box board separated from the front end portion 203 may be painted, and since the first assembly 200 and the box board separated from the front end portion 203 are painted with paint or water-based paint, the painted first assembly 200 and the box board separated from the painted front end portion 203 are joined together by bonding or caulking, so as to enhance the strength of the position where the front end portion is joined to the first assembly 200. Of course, when the opening 204 of the first assembly 200 is closed, the opening may be closed by using another material instead of the box board separated from the front end 203.
Because the production of the water-based paint box is flow line production, the effects of the procedures of ventilation, drying treatment and the like of the water-based paint box after paint spraying are better than those of the ventilation and drying treatment of the existing container, and finally the front end part is assembled. During the production and processing process, an opening is reserved at the top of the water-based paint box, so that the water-based paint box is ventilated through the opening. Meanwhile, under the condition that paint is sprayed on the surface of the box body, welding between the front end portion and the first combination body is difficult to achieve, and therefore the front end portion is selected to be connected with the first combination body in a bonding or riveting mode. After final assembly, the water-based paint box enters the assembly line through the sand paint line, and the front end part and the first combination are connected on the assembly line, so that air circulation of the first combination in the box of the sand paint line can be ensured.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Terms such as "disposed" and the like, as used herein, may refer to one element being directly attached to another element or one element being attached to another element through intervening elements. Features described herein in one embodiment may be applied to another embodiment, either alone or in combination with other features, unless the feature is otherwise inapplicable or otherwise stated in the other embodiment.
The present invention has been described in terms of the above embodiments, but it should be understood that the above embodiments are for purposes of illustration and description only and are not intended to limit the invention to the scope of the described embodiments. It will be appreciated by those skilled in the art that many variations and modifications may be made to the teachings of the invention, which fall within the scope of the invention as claimed.
Claims (7)
1. A method of manufacturing a water-based paint box including an underframe, a door end, a front end, a left side, a right side, a roof and a floor, comprising the steps of:
step S101: welding the bottom frame to the door end, the left side portion, the right side portion, and the top plate to form a first combination having a front end opening;
step S102: spraying paint on the first combination;
step S103: spraying paint on the front end part;
step S104: drying the first assembly after painting, and drying the front end part after painting;
step S105: spraying paint again on the dried first combination;
step S106: drying the first combination after the second paint spraying;
step S107: and connecting the first combined body after drying treatment again and the box plate which is dried and sprayed with paint and closes the front end opening through a plurality of rivets, and sealing the connecting positions of the rivets through sealing glue to form the box body of the water-based paint box.
2. The manufacturing method according to claim 1, wherein in step S102, the painting process employs paint or water-based paint.
3. A method of manufacture as claimed in claim 2, in which the painting process employs at least in part an aqueous paint.
4. The manufacturing method according to claim 1, wherein in step S104, the painted first combined body and the painted front end portion are joined together by bonding or caulking.
5. The manufacturing method according to claim 1, further comprising step S108: the floor is mounted on the chassis inside the box, and the step S108 may be performed before, after, or simultaneously with the step S107.
6. The manufacturing method according to claim 5, wherein step S108 includes:
step S1081: laying the floor on the underframe;
step S1082: drilling holes in the laid floor;
step S1083: and connecting the floor boards after drilling together through screws or bolts.
7. A method of manufacturing a water-based paint box including an underframe, a door end, a front end, a left side, a right side, a roof and a floor, comprising the steps of:
step S101': connecting the chassis with the door end, the left side portion, the right side portion, the top plate, and the front end portion;
step S102': opening the connected front end part to form a first combination body with an opening;
step S103': spraying paint on the first combination;
step S104': drying the first assembly after painting;
step S105': spraying paint again on the dried first combination;
step S106': drying the first combination after the second paint spraying;
step S107': and closing the opening of the first combination after the drying treatment again to form the box body of the water-based paint box.
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CN201610977325.4A CN108016770B (en) | 2016-11-04 | 2016-11-04 | Method for manufacturing water paint box |
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CN201610977325.4A CN108016770B (en) | 2016-11-04 | 2016-11-04 | Method for manufacturing water paint box |
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CN108016770B true CN108016770B (en) | 2021-09-21 |
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Citations (5)
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DE20219722U1 (en) * | 2002-12-18 | 2003-04-30 | Alberth, Günter, 94036 Passau | Exchangeable container can be assembled with aid of fastening elements from different construction components which are floor assembly, end wall, rear wall portal, sidewalls and roof |
CN102091688A (en) * | 2009-12-15 | 2011-06-15 | 中国国际海运集装箱(集团)股份有限公司 | Coating process of container water paint matching system |
CN102335648A (en) * | 2010-07-16 | 2012-02-01 | 威士伯采购公司 | System and method for drying five-sided containers |
CN102755954A (en) * | 2011-04-29 | 2012-10-31 | 胜狮货柜技术研发(上海)有限公司 | Surface coating system and method for container steel plate |
CN102755948A (en) * | 2011-04-29 | 2012-10-31 | 中国国际海运集装箱(集团)股份有限公司 | Container coating method and coating drying method for same |
-
2016
- 2016-11-04 CN CN201610977325.4A patent/CN108016770B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE20219722U1 (en) * | 2002-12-18 | 2003-04-30 | Alberth, Günter, 94036 Passau | Exchangeable container can be assembled with aid of fastening elements from different construction components which are floor assembly, end wall, rear wall portal, sidewalls and roof |
CN102091688A (en) * | 2009-12-15 | 2011-06-15 | 中国国际海运集装箱(集团)股份有限公司 | Coating process of container water paint matching system |
CN102335648A (en) * | 2010-07-16 | 2012-02-01 | 威士伯采购公司 | System and method for drying five-sided containers |
CN102755954A (en) * | 2011-04-29 | 2012-10-31 | 胜狮货柜技术研发(上海)有限公司 | Surface coating system and method for container steel plate |
CN102755948A (en) * | 2011-04-29 | 2012-10-31 | 中国国际海运集装箱(集团)股份有限公司 | Container coating method and coating drying method for same |
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