CN108015514A - A kind of single track suspended power bogie assembling device and method - Google Patents
A kind of single track suspended power bogie assembling device and method Download PDFInfo
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- CN108015514A CN108015514A CN201711241755.0A CN201711241755A CN108015514A CN 108015514 A CN108015514 A CN 108015514A CN 201711241755 A CN201711241755 A CN 201711241755A CN 108015514 A CN108015514 A CN 108015514A
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- assembling
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- bolt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The present invention relates to technical field of rail traffic, more particularly to a kind of single track suspended power bogie assembling device and method.Including basic platform, two groups of assembling mechanisms being symmetricly set on basic platform, every group of assembling mechanism structure is identical, include the supporting structure one being arranged on basic platform, and it is arranged on the driving mechanism that supporting mechanism once can just control supporting structure one to carry out elevating movement, driving mechanism is coupled by elevating mechanism and supporting mechanism, supporting mechanism is provided with the travelling gantry device for exerting for setting up motor on one side, it can move back and forth on guide rail, travelling gantry device for exerting is additionally provided with the support device two for being used to support motor that can move back and forth on guide rail；A micro-control detection device is additionally provided with by one of driving mechanism.The present invention utilizes newly-designed assembling device so that the new type power bogie assembling process of the type is more efficient, smooth, improves assembling quality.
Description
Technical field
The present invention relates to technical field of rail traffic, more particularly to a kind of single track suspended power bogie assembling device and
Method.
Background technology
How to improve conevying efficiency, reduce logistics cost as the important topic of lifting modern logistics development, it is multimodal
Operate as a kind of dynamical means of transportation, represent Logistics Developing direction.Multimodal transport shipping motor-car system is by means of sky
Middle orbit system, realizes interconnecting between various container collecting and distributing centres, realizes the things such as railway, water transport, highway, aviation
Organic linking between fluid system, is fully achieved " seamless-change, seamless process linking " and requires.Single track suspended power bogie
One of essential core part as multimodal transport shipping motor-car system, bogie is driven by motor, is led using track traffic
Draw the automatic running that vehicle is realized with control technology.Bogie is carried using rubber tire, while is equipped with guiding and steady wheel, is had and is climbed
The features such as slope ability is strong, and radius of turn is small.
In the prior art, such a single track suspended power bogie is the newest multimodal transport shipping researched and developed, come into operation
The component out of shape of motor-car, no related ripe assemble method and assembling device.However, existing railway power truck package technique
It is primarily adapted for use in the more mature power truck packaging technology of structure, and the single track suspended power bogie structure newly researched and developed
Differ greatly, assembly technology is entirely different.Turned to so existing bogie package technique has not been suitable for such a single-rail power
Frame assembles.
The content of the invention
The present invention provides a kind of single track suspended power bogie assemble method and device, can be widely applied to similar knot
The new type power bogie manufacture of structure and maintenance packaging technology.
A kind of single track suspended power bogie assembling device, it is characterised in that including basic platform, be symmetricly set on base
Two groups of assembling mechanisms on plinth platform, every group of assembling mechanism structure is identical, includes the supporting structure being arranged on basic platform
One, and it is arranged on the driving mechanism that supporting mechanism once can just control supporting structure one to carry out elevating movement, driving mechanism
It is coupled by elevating mechanism and supporting mechanism, the travelling gantry that supporting mechanism is provided with for setting up motor on one side, which presses, to be filled
Put, can move back and forth on guide rail, travelling gantry device for exerting be additionally provided with can move back and forth on guide rail be used for branch
Support the support device two of motor；A micro-control detection device is additionally provided with by one of driving mechanism.
In a kind of above-mentioned single track suspended power bogie assembling device, the support device one includes having an arc
The supporter of shape groove, the shape of arc and the transmission device external shape fits of bogie, supporter are equipped with step supporter and are used for branch
Support transmission device rear portion.
A kind of single track suspended power bogie assemble method, it is characterised in that including：
Two transmission devices, be first horizontally fixed in assembling device by step 1, then by the framework shown in Fig. 1 lift to
Above transmission device, pass through the horizontal and vertical relative size of the unilateral side transmission device of micro-control equipment fine setting so that framework with
Transmission device bolt mounting holes align, and then assemble positioning bolt successively, it is ensured that transmission device is positioned with framework, then assembles other
Connect bolt；
Step 2 assembling device motor support level lifts traction electric machine, is sent using with two traction electric machine of support device to assembling
Position, since motor and framework are blind-mate, need to utilize travelling gantry frame and pressurized equipment to traction electric machine motor
Along framework longitudinal direction slowly pressure, and motor supporting device is synchronized with the movement, and traction electric machine is accurately assembled on card slot, it is ensured that framework
Align with motor bolt mounting holes, motor aligns with coupling bolt mounting hole, successively assembly and connection bolt, and longitudinal pressing is set
Standby and travelling gantry frame is withdrawn, and traction electric machine press fitting finishes；
Step 3, the assembling device can utilize the micro-control equipment of the device to control elevating mechanism by framework adjustable height to 1.1
Rice, meets the device such as sufficient space assembling braking system and center suspention, completes retardation test etc.；
Step 4, assemble center suspension apparatus using the assembling device, will be interference fitted with framework, with mobile gantry frame
Speed 20mm/min, pressure assembling force 230kN~250kN are pressed along framework vertical slowly pressure to traction flexural pivot with pressure equipment；Will
Centre of pull pin is lifted in framework, then by two be India-rubber spring be placed on bolster composition framework form between, it is ensured that two be rubber
Glue spring upper surface and the spring pad contact of bolster lower cover, two be India-rubber spring lower surface and the spring pad of framework composition upper cover plate
Plate contacts；Finally, stop centre mount composition, pin bolt, wearing plate (set), damper centre mount composition and lateral vibration absorbing are assembled
Device, assembles corresponding connection bolt successively；Travelling wheel is finally assembled, travelling wheel is lifted to assembling position so that transmission dress
Put bolt to align with wheel mounting hole out of shape, since wheel out of shape and transmission device mounting surface are gapless assembling, movable type need to be utilized
Gantry frame and pressurized equipment laterally slowly press travelling wheel along framework, and travelling wheel is installed in place, is fastenedly connected spiral shell successively
Bolt, horizontal pressurized equipment, travelling gantry frame are withdrawn, and travelling wheel composition press fitting is completed.
The beneficial effects of the invention are as follows：The present invention provides a kind of single track suspended power bogie assemble method, utilizes
Newly-designed assembling device so that the new type power bogie assembling process of the type is more efficient, smooth, improves assembling matter
Amount.
Brief description of the drawings
Fig. 1 is a kind of new single track suspended power bogie structure schematic diagram.
Fig. 2 is a kind of new single track suspended power bogie transmission device assemble method and device operating diagram.
Fig. 3 is a kind of new single track suspended power bogie traction electric machine assemble method and device operating diagram.
Fig. 4 is the assembling such as a kind of new single track suspended power bogie center suspension apparatus, hydraulic system and travelling wheel
Device operating diagram.
Fig. 5 is a kind of new single track suspended power bogie assembling device schematic diagram.
Embodiment
The present invention is specifically described below in conjunction with the accompanying drawings.
In figure, framework 1, transmission device 2, traction electric machine 34, braking system 4, wheel 5 out of shape, central suspension apparatus 6, basis
Platform 7, support device 1, driving equipment 9, micro-control detection device 10, guide rail 11, travelling gantry device for exerting 12, support dress
Put 2 13, elevating mechanism 14.
Before assembling, a new single track suspended power bogie assembling device as shown in Figure 5 is first made., including
Basic platform, two groups of assembling mechanisms being symmetricly set on basic platform, every group of assembling mechanism structure is identical, includes being arranged on
Supporting structure one on basic platform, and being arranged on supporting mechanism once can just control supporting structure one to carry out elevating movement
Driving mechanism, driving mechanism is coupled by elevating mechanism and supporting mechanism, and supporting mechanism is provided with for setting up motor on one side
Travelling gantry device for exerting, can move back and forth on guide rail, travelling gantry device for exerting is additionally provided with can be in guide rail
On the support device two for being used to support motor that moves back and forth；A micro-control detection is additionally provided with by one of driving mechanism to set
It is standby.
Support device one includes the supporter with an arc groove, the shape of arc and the transmission device shape of bogie
Adaptation, supporter are used to support transmission device rear portion equipped with step supporter.
This kind of single track suspended power bogie uses suspended structure, including traction electric machine, transmission device, braking system
System, travelling wheel, guide wheel group into, framework, bolster composition, central suspension apparatus, traction electric machine, transmission device (gear-box group
Into), traveling wheel composition, guide wheel group into, fastened by bolt and nut, different bolts has different torsion fastening value requirements,
Need to use different frocks and instrument center suspension apparatus；Central suspension apparatus mainly by rubber spring, centre of pull pin, lead
Draw the composition such as flexural pivot, lateral damper and its mounting base, anti-off board.Traction flexural pivot need to be pressed into framework, and miscellaneous part needs to use
Bolt and nut fastens.Brake fluid system mainly alleviates unit, accumulator, clamp and system by hydraulic brake unit, electronic auxiliary
Moving plate, pipe arrangement etc. form.
Each bogie, installs two motors, independent driving；Realize that car body connects with bogie using central suspension apparatus
Connect, transmit vertical force, longitudinal force and cross force.
During assembling, as shown in Fig. 2, first two transmission devices are horizontally fixed in assembling device, then by shown in Fig. 1
Framework is lifted to above transmission device, and the horizontal and vertical relative size of unilateral side transmission device is finely tuned by micro-control equipment,
So that framework aligns with transmission device bolt mounting holes, positioning bolt is then assembled successively, it is ensured that transmission device is positioned with framework,
Other connection bolts are assembled again.
As shown in figure 3, traction electric machine is sent to assembling position, using travelling gantry frame and pressurized equipment to traction electricity
Electromechanical machine slowly presses along framework longitudinal direction, and motor support is synchronized with the movement, and traction electric machine is accurately assembled on card slot, it is ensured that framework
Align with motor bolt mounting holes, successively assembly and connection bolt, longitudinal pressing equipment and travelling gantry frame are withdrawn, draw
Motor press fitting finishes；
As shown in figure 4, the assembling device can utilize the micro-control equipment of the device to control elevating mechanism by framework adjustable height
To 1.1 meters, meet the device such as sufficient space assembling braking system and center suspention, complete retardation test etc.；
On device as shown in Figure 5, central suspension apparatus is assembled, will be interference fitted with framework, with mobile gantry frame and is applied
Press equipment that centre of pull pin along the vertical slowly pressure of framework, to be lifted in framework to, then by two be that India-rubber spring is put traction flexural pivot
Put between bolster composition is formed framework, it is ensured that two be the spring pad contact of India-rubber spring upper surface and bolster lower cover, two
It is India-rubber spring lower surface and the spring pad contact of framework composition upper cover plate；Finally, stop centre mount composition, axis pin spiral shell are assembled
Bolt, wearing plate (set), damper centre mount composition and lateral damper, assemble corresponding connection bolt successively；Assembling traveling
Wheel, travelling wheel is lifted to assembling position so that transmission device bolt aligns with wheel mounting hole out of shape, utilizes travelling gantry frame
Frame and pressurized equipment laterally slowly press travelling wheel along framework, travelling wheel are installed in place, successively fastening bolt.Most
Afterwards, horizontal pressurized equipment, travelling gantry frame and vertical lift apparatus are withdrawn, single track suspended power bogie has assembled
Into.
In the present embodiment, driving mechanism, micro-control detection device using it is existing can realize in the art description mechanism it
Function, such as：Driving mechanism is using hydraulic pressure, screw auxiliary structure.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way
Generation, but without departing from spirit of the invention or beyond the scope of the appended claims.
Claims (3)
1. a kind of single track suspended power bogie assembling device, it is characterised in that including basic platform, be symmetricly set on basis
Two groups of assembling mechanisms on platform, every group of assembling mechanism structure is identical, includes the supporting structure one being arranged on basic platform,
And the driving mechanism that supporting mechanism once can just control supporting structure one to carry out elevating movement is arranged on, driving mechanism passes through
Elevating mechanism is coupled with supporting mechanism one, and supporting mechanism is provided with the travelling gantry device for exerting for setting up motor on one side,
Can move back and forth on guide rail, travelling gantry device for exerting be additionally provided with can move back and forth on guide rail be used to support electricity
The support device two of machine；A micro-control detection device is additionally provided with by one of driving mechanism, which can be real
Now the transverse and longitudinal to support device one is detected to position, finely tunes；Control travelling gantry device for exerting and support device two
Move back and forth on guide rail and be rotated up and down；Control elevating mechanism catenary motion；Mechanical machine is set in travelling gantry device for exerting
Structure is capable of providing horizontal force.
A kind of 2. single track suspended power bogie assemble method according to claim 1, it is characterised in that the support
Device one includes the supporter with an arc groove, the shape of arc and the transmission device external shape fits of bogie, supporter
Transmission device rear portion is used to support equipped with step supporter.
A kind of 3. single track suspended power bogie assemble method, it is characterised in that including：
Two transmission devices, be first horizontally fixed in assembling device by step 1, then lifts the framework shown in Fig. 1 to transmission
Above device, the horizontal and vertical relative size of unilateral side transmission device is finely tuned by micro-control equipment so that framework and transmission
Device bolt mounting holes align, and then assemble positioning bolt successively, it is ensured that transmission device is positioned with framework, then assembles other connections
Bolt；
Step 2 assembling device motor support level lifts traction electric machine, is sent using with 2 traction electric machine of support device to assembling position,
Since motor and framework be blind-mate, need to using travelling gantry frame and pressurized equipment to traction electric machine motor along framework
Longitudinal direction slowly pressure, and motor supporting device is synchronized with the movement, and traction electric machine is accurately assembled on card slot, it is ensured that framework and motor
Bolt mounting holes align, and motor aligns with coupling bolt mounting hole, successively assembly and connection bolt, by longitudinal pressing equipment and shifting
Dynamic formula gantry frame is withdrawn, and traction electric machine press fitting finishes；
Step 3, the assembling device can utilize the micro-control equipment of the device to control elevating mechanism by framework adjustable height to 1.1 meters,
Meet the device such as sufficient space assembling braking system and center suspention, complete retardation test etc.；
Step 4, assemble center suspension apparatus using the assembling device, will be interference fitted with framework, with mobile gantry frame and applies
Equipment is pressed, along the vertical slowly pressure of framework, to be pressed speed 20mm/min, pressure assembling force 230kN~250kN to traction flexural pivot；Will traction
Centrepin is lifted in framework, then by two be India-rubber spring be placed on bolster composition framework form between, it is ensured that two be India-rubber spring
Upper surface and the spring pad contact of bolster lower cover, two be that India-rubber spring lower surface and the spring backing plate of framework composition upper cover plate connect
Touch；Finally, stop centre mount composition, pin bolt, wearing plate (set), damper centre mount composition and lateral damper are assembled,
Corresponding connection bolt is assembled successively；Travelling wheel is finally assembled, travelling wheel is lifted to assembling position so that transmission device spiral shell
Bolt aligns with wheel mounting hole out of shape, since wheel out of shape and transmission device mounting surface are gapless assembling, need to utilize travelling gantry
Frame and pressurized equipment laterally slowly press travelling wheel along framework, travelling wheel are installed in place, successively fastening bolt, will
Horizontal pressurized equipment, travelling gantry frame are withdrawn, and travelling wheel composition press fitting is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711241755.0A CN108015514B (en) | 2017-11-30 | 2017-11-30 | Monorail suspension type power bogie assembling device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711241755.0A CN108015514B (en) | 2017-11-30 | 2017-11-30 | Monorail suspension type power bogie assembling device and method |
Publications (2)
| Publication Number | Publication Date |
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| CN108015514A true CN108015514A (en) | 2018-05-11 |
| CN108015514B CN108015514B (en) | 2020-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711241755.0A Active CN108015514B (en) | 2017-11-30 | 2017-11-30 | Monorail suspension type power bogie assembling device and method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109080655A (en) * | 2018-10-17 | 2018-12-25 | 西南交通大学 | Simple Straddle type monorail train bogie |
| CN110253246A (en) * | 2019-07-22 | 2019-09-20 | 邓旭辉 | Ball twists assembling equipment and assemble method |
| CN110625355A (en) * | 2019-10-29 | 2019-12-31 | 通号轨道车辆有限公司 | Auxiliary assembling device for suspension type railway vehicle bogie |
| CN111761342A (en) * | 2019-03-30 | 2020-10-13 | 中车青岛四方机车车辆股份有限公司 | Assembling process for empty rail bogie of suspension vehicle |
| CN113997072A (en) * | 2021-11-24 | 2022-02-01 | 广州电力机车有限公司 | Method for assembling bogie of 70% low-floor tramcar |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109080655A (en) * | 2018-10-17 | 2018-12-25 | 西南交通大学 | Simple Straddle type monorail train bogie |
| CN111761342A (en) * | 2019-03-30 | 2020-10-13 | 中车青岛四方机车车辆股份有限公司 | Assembling process for empty rail bogie of suspension vehicle |
| CN111761342B (en) * | 2019-03-30 | 2022-04-15 | 中车青岛四方机车车辆股份有限公司 | Assembling process for empty rail bogie of suspension vehicle |
| CN110253246A (en) * | 2019-07-22 | 2019-09-20 | 邓旭辉 | Ball twists assembling equipment and assemble method |
| CN110625355A (en) * | 2019-10-29 | 2019-12-31 | 通号轨道车辆有限公司 | Auxiliary assembling device for suspension type railway vehicle bogie |
| CN113997072A (en) * | 2021-11-24 | 2022-02-01 | 广州电力机车有限公司 | Method for assembling bogie of 70% low-floor tramcar |
| CN113997072B (en) * | 2021-11-24 | 2023-06-13 | 广州电力机车有限公司 | 70% low-floor tramcar bogie assembling method |
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| CN108015514B (en) | 2020-10-13 |
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