A kind of wind-driven generator trunnion axis blade acrylate paint
Technical field
The present invention relates to technical field of coatings more particularly to a kind of wind-driven generator trunnion axis blade to be applied with acrylate
Material.
Background technique
Wind energy is the inexhaustible clean energy resource for being present in the Nature, the existing energy shortages the case where
Under, exploitation wind energy is very urgent, while wind energy is the ideal alternative energy source of coal, petroleum, natural gas.Wind energy be green energy resource not
It can cause environmental pollution, it is low in cost, it is the ideal energy.
There is longer history to the exploitation of wind energy, be constantly in the level of original windmill, energy conversion rate is low.Closely
By the effort of people over year, there is significant raising to the exploitation of wind energy.The many areas in China mostly use greatly trunnion axis at present
Blade wind-driven generator at present generally protects paddle surface in paddle external coating acrylic coating, but acrylic acid applies
Material haves the shortcomings that adhesion effect is poor, it would be highly desirable to solve.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of wind-driven generator trunnion axis blade propylene
Acid esters coating is suitable for propeller blade surface, and excellent in mechanical performance, cohesive force is strong, and adhesion effect is excellent, long shelf-life, and
And environmental protection is free from environmental pollution.
A kind of wind-driven generator trunnion axis blade acrylate paint proposed by the present invention, raw material wrap by weight
It includes: 70-90 parts of polyurethane-modified polyacrylate, 30-40 parts of aqueous alkide resin, 3-7 parts of toughening agent with core-shell structure, filler material
30-35 parts, 2-4 parts of ethoxylated dodecyl alcohol, 6-12 parts of triethylamine, 2-4 parts of copper class anti-fouling agent, 2-4 parts of thixotropic agent, dispersing agent
2-4 parts, 2-4 parts of defoaming agent, 80-140 parts of deionized water.
Preferably, toughening agent with core-shell structure is prepared using following technique: by butyl acrylate, hydroxy-ethyl acrylate, laurel
Sour benzene sulfonic acid sodium salt, potassium peroxydisulfate, water mixing, heating stir to get stratum nucleare lotion;By vinyl chloride, hydroxypropyl acrylate, poly- second two
Alcohol, cumyl peroxide, water mixing, heating stir to get shell lotion;Stratum nucleare lotion is mixed with shell lotion, is heated up,
Formalin is added dropwise, subsequent continuous stirring completely is added dropwise, it is cooling, toughening agent with core-shell structure is obtained by filtration.
Preferably, in the preparation process of toughening agent with core-shell structure, formalin concentration is 18-22wt%.
Preferably, in the preparation process of toughening agent with core-shell structure, butyl acrylate, hydroxy-ethyl acrylate, lauric acid benzene sulphur
The weight ratio of sour sodium, potassium peroxydisulfate, vinyl chloride, hydroxypropyl acrylate, polyethylene glycol, cumyl peroxide, formalin
For 50-70:2-4:2-4:0.6-1.4:60-80:2-4:2-4:1-1.4:8-16.
Preferably, in the preparation process of toughening agent with core-shell structure, toughening agent with core-shell structure is prepared using following technique: by third
Olefin(e) acid butyl ester, hydroxy-ethyl acrylate, lauric acid benzene sulfonic acid sodium salt, potassium peroxydisulfate, water mixing, are warming up to 80-90 DEG C of stirring 4-8h, obtain
To stratum nucleare lotion;Vinyl chloride, hydroxypropyl acrylate, polyethylene glycol, cumyl peroxide, water are mixed, are warming up to 75-85 DEG C
2-4h is stirred, shell lotion is obtained;Stratum nucleare lotion is mixed with shell lotion, is warming up to 120-140 DEG C, it is water-soluble that formaldehyde is added dropwise
Subsequent continuous stirring 4-6h completely is added dropwise in liquid, cooling, and toughening agent with core-shell structure is obtained by filtration.
Preferably, filler material includes: 4-8 parts of powdered whiting by weight, and 4-8 parts of medical stone powder, 6-10 parts of graphene,
4-8 parts of diatomite, 5-9 parts of coconut husk carbon dust.
Preferably, thixotropic agent is fumed silica and/or BYK410.
The present invention is suitable for propeller blade surface, and excellent in mechanical performance, cohesive force is strong, and adhesion effect is excellent, the shelf-life
It is long, and environmental protection is free from environmental pollution.
In toughening agent with core-shell structure of the invention, butyl acrylate, hydroxy-ethyl acrylate are under potassium peroxydisulfate effect, polymerization
Generating has lower glass transition temperatures, the stratum nucleare structure containing terminal hydroxy group, and vinyl chloride, hydroxypropyl acrylate are different in peroxidating two
Under propyl benzene effect, the shell structurre containing terminal hydroxy group is aggregated into, acetalation is carried out on the surface of core-shell structure by formaldehyde and is obtained
Toughening agent with core-shell structure;Toughening agent with core-shell structure and polyurethane-modified polyacrylate, aqueous alkide resin cooperate, and not only make this hair
Closely knit after bright solidification, toughening effect is significant, and waterproof, permeability resistance are good, and absorption property is excellent, and mechanical property is good, then with again
Matter calcium carbonate, medical stone powder compounding, on the basis of reducing cost of the present invention, keep film dense effect of the present invention good, Er Qiekang
Impact effect is good, and surface is less prone to scraping, scratch, and graphene, diatomite, coconut husk carbon dust mating reaction, can effectively enhance
Toughness of the present invention is not only easily brushed, but also binding force is extremely strong, concealing significant effect, at the same it is wear-resisting, adsorption effect is excellent.
Specific embodiment
In the following, technical solution of the present invention is described in detail by specific embodiment.
Embodiment 1
A kind of wind-driven generator trunnion axis blade acrylate paint, raw material includes: polyurethane-modified polyacrylate
70kg, aqueous alkide resin 40kg, toughening agent with core-shell structure 3kg, filler material 35kg, ethoxylated dodecyl alcohol 2kg, triethylamine
12kg, copper class anti-fouling agent 2kg, thixotropic agent 4kg, dispersing agent 2kg, defoaming agent 4kg, deionized water 80kg.
Filler material includes: powdered whiting 8kg, medical stone powder 4kg, graphene 10kg, diatomite 4kg, coconut husk carbon dust
9kg.Toughening agent with core-shell structure is prepared using following technique: by 50kg butyl acrylate, 4kg hydroxy-ethyl acrylate, 2kg lauric acid
Benzene sulfonic acid sodium salt, 1.4kg potassium peroxydisulfate, the mixing of 100kg water, are warming up to 90 DEG C of stirring 4h, obtain stratum nucleare lotion;By 80kg chloroethene
Alkene, 2kg hydroxypropyl acrylate, 4kg polyethylene glycol, 1kg cumyl peroxide, the mixing of 140kg water, are warming up to 75 DEG C of stirrings
4h obtains shell lotion;Stratum nucleare lotion is mixed with shell lotion, is warming up to 120 DEG C, dropwise addition 16kg concentration is 18wt% formaldehyde
Subsequent continuous stirring 6h completely is added dropwise in aqueous solution, cooling, and toughening agent with core-shell structure is obtained by filtration.
Embodiment 2
A kind of wind-driven generator trunnion axis blade acrylate paint, raw material includes: polyurethane-modified polyacrylate
90kg, aqueous alkide resin 30kg, toughening agent with core-shell structure 7kg, filler material 30kg, ethoxylated dodecyl alcohol 4kg, triethylamine
6kg, copper class anti-fouling agent 4kg, BYK410 2kg, dispersing agent 4kg, defoaming agent 2kg, deionized water 140kg.
Filler material includes: powdered whiting 4kg, medical stone powder 8kg, graphene 6kg, diatomite 8kg, coconut husk carbon dust 5kg.
Toughening agent with core-shell structure is prepared using following technique: by 70kg butyl acrylate, 2kg hydroxy-ethyl acrylate, 4kg lauric acid benzene sulphur
Sour sodium, 0.6kg potassium peroxydisulfate, the mixing of 140kg water, are warming up to 80 DEG C of stirring 8h, obtain stratum nucleare lotion;By 60kg vinyl chloride, 4kg
Hydroxypropyl acrylate, 2kg polyethylene glycol, 1.4kg cumyl peroxide, the mixing of 100kg water, are warming up to 85 DEG C of stirring 2h, obtain
To shell lotion;Stratum nucleare lotion is mixed with shell lotion, is warming up to 140 DEG C, it is that 22wt% formaldehyde is water-soluble that 8kg concentration, which is added dropwise,
Subsequent continuous stirring 4h completely is added dropwise in liquid, cooling, and toughening agent with core-shell structure is obtained by filtration.
Embodiment 3
A kind of wind-driven generator trunnion axis blade acrylate paint, raw material includes: polyurethane-modified polyacrylate
75kg, aqueous alkide resin 37kg, toughening agent with core-shell structure 4kg, filler material 34kg, ethoxylated dodecyl alcohol 2.5kg, three second
Amine 10kg, copper class anti-fouling agent 2.5kg, fumed silica 3.5kg, dispersing agent 2.5kg, defoaming agent 3.5kg, deionized water
100kg。
Filler material includes: powdered whiting 7kg, medical stone powder 5kg, graphene 9kg, diatomite 5kg, coconut husk carbon dust 8kg.
Toughening agent with core-shell structure is prepared using following technique: by 55kg butyl acrylate, 3.5kg hydroxy-ethyl acrylate, 2.5kg lauric acid
Benzene sulfonic acid sodium salt, 1.2kg potassium peroxydisulfate, the mixing of 110kg water, are warming up to 88 DEG C of stirring 5h, obtain stratum nucleare lotion;By 75kg chloroethene
Alkene, 2.5kg hydroxypropyl acrylate, 3.5kg polyethylene glycol, 1.1kg cumyl peroxide, the mixing of 130kg water, are warming up to 78 DEG C
3.5h is stirred, shell lotion is obtained;Stratum nucleare lotion is mixed with shell lotion, is warming up to 125 DEG C, 14kg concentration, which is added dropwise, is
Subsequent continuous stirring 5.5h completely is added dropwise in 19wt% formalin, cooling, and toughening agent with core-shell structure is obtained by filtration.
Embodiment 4
A kind of wind-driven generator trunnion axis blade acrylate paint, raw material includes: polyurethane-modified polyacrylate
85kg, aqueous alkide resin 33kg, toughening agent with core-shell structure 6kg, filler material 32kg, ethoxylated dodecyl alcohol 3.5kg, three second
Amine 8kg, copper class anti-fouling agent 3.5kg, fumed silica 1.5kg, BYK4101kg, dispersing agent 3.5kg, defoaming agent 2.5kg are gone
Ionized water 120kg.
Filler material includes: powdered whiting 5kg, medical stone powder 7kg, graphene 7kg, diatomite 7kg, coconut husk carbon dust 6kg.
Toughening agent with core-shell structure is prepared using following technique: by 65kg butyl acrylate, 2.5kg hydroxy-ethyl acrylate, 3.5kg lauric acid
Benzene sulfonic acid sodium salt, 0.8kg potassium peroxydisulfate, the mixing of 130kg water, are warming up to 82 DEG C of stirring 7h, obtain stratum nucleare lotion;By 65kg chloroethene
Alkene, 3.5kg hydroxypropyl acrylate, 2.5kg polyethylene glycol, 1.3kg cumyl peroxide, the mixing of 110kg water, are warming up to 82 DEG C
2.5h is stirred, shell lotion is obtained;Stratum nucleare lotion is mixed with shell lotion, is warming up to 135 DEG C, 10kg concentration, which is added dropwise, is
Subsequent continuous stirring 4.5h completely is added dropwise in 21wt% formalin, cooling, and toughening agent with core-shell structure is obtained by filtration.
4 gained wind-driven generator trunnion axis blade of embodiment is subjected to performance detection with acrylate paint, result is such as
Under:
|
Embodiment 4 |
Commercially available general acrylate paint |
Coating pencil hardness |
5H |
3H |
Coating adhesion, grade |
1 |
1 |
Buckle resistance (T is curved) |
4T |
2T |
Coating impact strength, kgcm |
66 |
50 |
Heat resistance (150 DEG C, 30min) |
It is constant |
It is constant |
Acid resistance, h |
810 |
600 |
Alkali resistance, h |
490 |
360 |
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.