CN108000976A - A kind of graphene far-infrared electrothermal film automated production equipment - Google Patents
A kind of graphene far-infrared electrothermal film automated production equipment Download PDFInfo
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- CN108000976A CN108000976A CN201711446227.9A CN201711446227A CN108000976A CN 108000976 A CN108000976 A CN 108000976A CN 201711446227 A CN201711446227 A CN 201711446227A CN 108000976 A CN108000976 A CN 108000976A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 131
- 238000013329 compounding Methods 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 12
- 230000014759 maintenance of location Effects 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims description 62
- 230000008030 elimination Effects 0.000 claims description 37
- 238000003379 elimination reaction Methods 0.000 claims description 37
- 230000003068 static effect Effects 0.000 claims description 37
- 238000007764 slot die coating Methods 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 238000003851 corona treatment Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
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- 230000007547 defect Effects 0.000 claims description 4
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- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003745 diagnosis Methods 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims 1
- 239000006185 dispersion Substances 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 239000010408 film Substances 0.000 description 23
- 230000032258 transport Effects 0.000 description 19
- 238000005516 engineering process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000003292 glue Substances 0.000 description 5
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- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
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- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- -1 graphite Alkene Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
- B32B9/007—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/06—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/14—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D15/00—Control of mechanical force or stress; Control of mechanical pressure
- G05D15/01—Control of mechanical force or stress; Control of mechanical pressure characterised by the use of electric means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Ceramic Engineering (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Fluid Mechanics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention relates to Electric radiant Heating Film preparing technical field,Especially a kind of graphene far-infrared electrothermal film automated production equipment,The first baking oven is provided with above the coater unit,Transmit it to the first baking oven and carry out drying and processing,Online detection unit is additionally provided with below the first baking oven other end,Material after drying can be detected,The online detection unit side is additionally provided with conducting resinl gluing machine,Material after detection is glued,And the material after gluing is re-transmitted in the second baking oven,And second baking oven length be less than the first baking oven length,After the completion of drying again,The retention bar of material transferring to the second baking oven side is unreeled in receiver automatically,And material is handled,The retention bar unreels receiver side and is additionally provided with compounding machine automatically,And compounding machine side is additionally provided with material feed unit.It is of the invention effectively to reduce personnel depaly, fully demonstrate efficiency maximization.
Description
Technical field
The present invention relates to Electric radiant Heating Film preparing technical field, more particularly to a kind of graphene far-infrared electrothermal film automated production
Equipment.
Background technology
At present, known electric heating membrane production equipment facility is relatively simple and crude, and major defect is as follows：
1st, automation degree of equipment is low, and reaction speed is slow, embodies a concentrated reflection of using segmented process equipment, with reference to a large amount of people
Work mode of operation, and product is unable to one-pass molding in process of production.
2nd, coating accuracy is relatively low, and coating power is uneven, causes product qualification rate low, and creation data manual operation collection is accurate
True rate is low, and data feedback is not in time.
3rd, during coated and dried, more using high-power heating equipment, cause high energy consumption, discharge amount of exhaust gas big and lack combustible gas
Bulk concentration detects explosion-protection equipment.
4th, the bar pretreatment unit that shuts off is lacked, the degree of being connected firmly between bar and membrane body that causes to shut off is unreliable.
5th, detection means is unreliable, is grown from pinpointing the problems the technique adjustment response time, lacks product thickness, resistance value and lacks
Fall into on-line checking warning device.
6th, lack defective products pretreatment unit, cause a large amount of bad products to be entrained in certified products and wind, flow into next ring
Section, reduces production efficiency, also increases recruitment cost.
7th, corresponding equipment monitor system is lacked, can not real-time monitoring equipment operating status.
The content of the invention
The purpose of the present invention is to solve shortcoming existing in the prior art, and a kind of graphene Far infrared electric proposed
Hotting mask automated production equipment.
To achieve these goals, present invention employs following technical solution：
A kind of graphene far-infrared electrothermal film automated production equipment, including coater unit are designed, on the coater unit
Side is provided with the first baking oven, and first baking oven one end is located in same horizontal line with coater unit one end, raw material after coating,
Transmit it to the first baking oven and carry out drying and processing, online detection unit is additionally provided with below the first baking oven other end,
Material after drying can be detected, the online detection unit side is additionally provided with conducting resinl gluing machine, after detection
Material glued, and the material after gluing is re-transmitted in the second baking oven, and the length of the second baking oven is less than first
The length of baking oven, after the completion of drying again, the retention bar of material transferring to the second baking oven side is unreeled in receiver automatically,
And material is handled, the retention bar unreels receiver side and is additionally provided with compounding machine automatically, and compounding machine side is also set
Be equipped with material feed unit, the opposite side of the compounding machine is additionally provided with material preparatory unit, retention bar unreel automatically receiver,
Material in material feed unit and material preparatory unit, which is delivered in compounding machine, to be handled, then by the mixture of formation
Material eventually forms graphene far-infrared electric again in material output unit, and pass through multi task process in material output unit
Film.
Preferably, the material output unit includes automatic tension controller, and by the mixed material of compounding machine processing
It is transmitted on automatic tension controller, its tension force is controlled, and automatic tension controller side is additionally provided with bead cutter,
Then trimming is carried out to mixed material, and the rim charge of mixed material is transmitted in rim charge machine for automatically recovering again, then will be mixed
Compound material is sent on automatic code spraying again, carries out coding to mixed material surface, and automatic code spraying side is additionally provided with
Online non-contact infrared thickness gauge, the online non-contact infrared thickness gauge side are provided with the 3rd electrostatic and disappear
Except instrument, mixed material passes through online non-contact infrared thickness gauge and the 3rd static elimination instrument, its thickness is carried out
After detection, static elimination then is carried out to it, after the completion of, if there are flaw, then set using the 3rd static elimination instrument side
Automatic flaw marking machine unblemished surface carry out mark, so as to arouse attention, ensure the quality of Electric radiant Heating Film, if product
Qualification, then introduce mixed material in Electric radiant Heating Film automatic cutter, its corner handled and mixed material is cut out
Cut, to ensure its quality, the Electric radiant Heating Film automatic cutter side is additionally provided with sorter, and sorter side is additionally provided with
It, after then being sorted using sorter, is sent to the region of needs pair by conveyer by conveyer.
Preferably, the 3rd static elimination instrument side is additionally provided with online contactless flaw detecting instrument, so as to mixed
Compound material carries out Defect Detection, can effectively ensure that the quality of caused Electric radiant Heating Film.
Preferably, the coater unit includes the first automatic unreeling machine, and the first automatic unreeling machine side is provided with first
Static elimination instrument, the first static elimination instrument side is additionally provided with the first corona machine, and the first corona machine side is additionally provided with
First automatic tension controller, the first automatic tension controller side is provided with slot die coating machine, and slit squeezes
Press coater is located at the side of the first baking oven, by the first automatic unreeling machine by material transport to the first static elimination instrument,
Static elimination is carried out to it, then by material transport to the first corona machine, then after carrying out sided corona treatment to it, and utilizes first
Automatic tension controller controls the tension force of raw material, then by the material transport of processing to slot die coating machine, to its table
Face is coated.
Preferably, the slot die coating machine side is additionally provided with raw material feed mechanism, and raw material feed mechanism bag
Three-roll grinder, high speed dispersor, vibrations filter and automatic feeder are included, raw material is placed in three-roll grinder, it is right
Raw material is ground, then will be dispersed to raw material progress by high speed in the material transport after grinding to high speed dispersor,
And the bulky grain thing in raw material is filtered out by vibrations filter, then by material transport to automatic feeder, squeezed in slit
When press coater needs raw material, by the material transport in automatic feeder to slot die coating machine, material is carried out
Coating.
Preferably, the online detection unit includes winder, the second static elimination instrument, online contactless resistance value detection
Instrument, online contactless flaw detecting instrument and online non-contact infrared thickness gauge, will pass through first in winder and dry
Case raw material is wound, and is then carrying out static elimination by the second static elimination instrument, then utilizes online contactless resistance value
Detector detects the resistance value of raw material, whether there is flaw using online contactless flaw detecting instrument detection raw material, using online
Whether the thickness of non-contact infrared thickness gauge detection raw material meets the requirements, after the completion of, raw material is re-transmitted to conduction
In glue gluing machine.
Preferably, the material preparatory unit is located at the top of material output unit, and the material preparatory unit includes the
Two automatic unreeling machines, the second automatic unreeling machine are unreeled the second raw material, then by the second material transport to automatic material connection machine
Interior, the automatic material connection machine side is additionally provided with the second corona machine, and the side of the second corona machine is additionally provided with dragger, traction
Machine is located at the side of compounding machine, and automatic material connection machine carries out sided corona treatment by the second material transport to the second corona machine, then will
Second raw material is introduced in compounding machine by dragger.
Preferably, the dragger side is additionally provided with tension force instrument, the second raw material that can be pointed in dragger
Tension force be controlled, with ensure the second raw material normal transmission.
Preferably, computer is provided with the material feed unit to weigh automatically batch mixer, drying machine and extruder, is led to
Cross computer batch mixer of weighing automatically the 3rd raw material is weighed and mixed, after completing batch mixing, by the 3rd material transport to drying
In machine, the 3rd raw material after batch mixing is dried, then transmits it to extruder, after extruder, formed extrusion and change
Property thin film adhesion layer.
Preferably, the first baking oven lower surface is additionally provided with centralized Control room, and centralized Control room is by a host computer
Control, 50 cun of large-size screen monitors are shown, network share, and the real-time collection and monitoring of all data are realized by OS work stations, and are had
Line network diagnosis and database function, so as to ensure the normal operation of equipment.
A kind of graphene far-infrared electrothermal film automated production equipment proposed by the present invention, beneficial effect are：The graphite
Alkene far-infrared electrothermal film automated production equipment it is with high content of technology, using automatic technology, personalized design concept.From original
Output of products each operation is expected all using automatic job, and the degree of automation has reached 95% or so, takes concentration to control in operation
System, controls whole production line, large scale screen display real time data digitizes whole production technology, crucial by collecting control computer
Position is equipped with monitoring system real time feedback image, and operating personnel only need 3 workers, save process cost of labor.The equipment
Operation all uses man-machine meeting mode, and control system is advanced, conveniently, and flexibly, precision height, equipment operation stabilization, failure rate is low,
Productivity is high, and the equipment also has green production, subtracts the performance of energy environmental emission reduction, and power is low, and production capacity is big, and waste gas recovery uses
Feature, makes workshop, and air is fresh, pollution-free to reach environmentally friendly highest standard, has ensured operating personnel's physical and mental health.Meanwhile
Whole production line can realize remote control and remote diagnosis, with high content of technology.Accurate tension force Discrete control system, transports base material
Row is more steady.Complete machine the degree of automation is up to more than 95%.Personnel depaly (complete machine matches somebody with somebody 3-4 people) is reduced, is fully demonstrated
Efficiency maximizes.
Brief description of the drawings
Fig. 1 is that a kind of front view structure of graphene far-infrared electrothermal film automated production equipment proposed by the present invention is illustrated
Figure.
Fig. 2 is that a kind of plan structure of graphene far-infrared electrothermal film automated production equipment proposed by the present invention is illustrated
Figure.
Fig. 3 is a kind of material output unit of graphene far-infrared electrothermal film automated production equipment proposed by the present invention
Structure diagram.
In figure：1 first automatic unreeling machine, 2 first static elimination instrument, 3 first corona machines, 4 first automatic tension controllers,
5 slot die coating machines, 6 coater units, 7 first baking ovens, 8 online detection units, 81 winders, 82 second static eliminations
Instrument, 83 online contactless resistance detecting instruments, 84 online contactless flaw detecting instruments, 85 online non-contact infrared thickness inspections
Instrument, 9 conducting resinl gluing machines, 10 second baking ovens, 11 retention bars are surveyed to unreel receiver, 12 compounding machines automatically, 13 second unreel automatically
Machine, 14 automatic material connection machines, 15 second corona machines, 16 draggers, 17 material preparatory units, 18 material feed units, 19 materials are defeated
Go out unit, 20 automatic tension controllers, 21 bead cutters, 22 rim charge machine for automatically recovering, 23 automatic code sprayings, 24 online contactless
Infrared thickness gauge, 25 the 3rd static elimination instrument, 26 automatic flaw marking machines, 27 Electric radiant Heating Film automatic cutters, 28 sorters,
29 conveyers.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.
With reference to Fig. 1-3, a kind of graphene far-infrared electrothermal film automated production equipment, including coater unit 6, coater unit
6 tops are provided with the first baking oven 7, and 7 one end of the first baking oven is located in same horizontal line with 6 one end of coater unit, and raw material passes through
After coating, transmit it to the first baking oven 7 and carry out drying and processing, on-line checking is additionally provided with below 7 other end of the first baking oven
Unit 8, can be detected the material after drying, and 8 side of online detection unit is additionally provided with conducting resinl gluing machine 9, to inspection
Material after survey is glued, and the material after gluing is re-transmitted in the second baking oven 10, and the length of the second baking oven 10
Less than the length of the first baking oven 7, after the completion of drying again, the retention bar of material transferring to 10 side of the second baking oven is put automatically
Roll up in receiver 11, and material is handled, retention bar unreels 11 side of receiver and is additionally provided with compounding machine 12 automatically, and multiple
12 side of conjunction machine is additionally provided with material feed unit 18, and the opposite side of compounding machine 12 is additionally provided with material preparatory unit 17, retention
The material that bar unreels in receiver 11, material feed unit 18 and material preparatory unit 17 automatically be delivered in compounding machine 12 into
Row processing, then by the mixed material of formation again in material output unit 19, and by multiple in material output unit 19
Processing, eventually forms graphene far-infrared electrothermal film.
Material output unit 19 includes automatic tension controller 20, and is transmitted to by the mixed material that compounding machine 12 is handled
On automatic tension controller 20, its tension force is controlled, and 20 side of automatic tension controller is additionally provided with bead cutter, so
Trimming is carried out to mixed material afterwards, and the rim charge of mixed material is transmitted in rim charge machine for automatically recovering 22 again, then will be mixed
Compound material is sent on automatic code spraying 23 again, carries out coding to mixed material surface, and 23 side of automatic code spraying is also set
Online non-contact infrared thickness gauge 24 is equipped with, it is quiet that online 24 side of non-contact infrared thickness gauge is provided with the 3rd
Electricity eliminates instrument 25, and mixed material passes through online 24 and the 3rd static elimination instrument 25 of non-contact infrared thickness gauge, to it
Thickness be detected after, static elimination then is carried out to it, after the completion of, if there are flaw, then utilize the 3rd static elimination
The automatic flaw marking machine 26 that 25 side of instrument is set carries out mark in unblemished surface, so as to arouse attention, ensures Electric radiant Heating Film
Quality, if product is qualified, then mixed material is introduced in Electric radiant Heating Film automatic cutter 27, its corner is handled and
Mixed material is cut, to ensure its quality, 27 side of Electric radiant Heating Film automatic cutter is additionally provided with sorter 28, and divides
Pick 28 side of machine and be additionally provided with conveyer 29, after then being sorted using sorter 28, it is sent to needs by conveyer 29
To region, 25 side of the 3rd static elimination instrument is additionally provided with online contactless flaw detecting instrument, thus to mixed material into
Row Defect Detection, can effectively ensure that the quality of caused Electric radiant Heating Film.
Coater unit 6 includes the first automatic unreeling machine 1, and the first automatic 1 side of unreeling machine is provided with the first static elimination
Instrument 2,2 side of the first static elimination instrument are additionally provided with the first corona machine 3, and to be additionally provided with first automatic for 3 side of the first corona machine
Tension force instrument 4,4 side of the first automatic tension controller are provided with slot die coating machine 5, and slot die coating machine
5 are located at the side of the first baking oven 7, by the first automatic unreeling machine 1 by material transport to the first static elimination instrument 2, to its into
Row static elimination, then by material transport to the first corona machine 3, then after carrying out sided corona treatment to it, and it is automatic using first
Tension force instrument 4 controls the tension force of raw material, then by the material transport of processing to slot die coating machine 5, to its surface
It is coated.
5 side of slot die coating machine is additionally provided with raw material feed mechanism, and raw material feed mechanism is ground including three rollers
Machine, high speed dispersor, vibrations filter and automatic feeder, raw material is placed in three-roll grinder, raw material is ground
Mill, then will be dispersed to raw material progress by high speed in the material transport after grinding to high speed dispersor, and by vibrations
Filter filters out the bulky grain thing in raw material, then by material transport to automatic feeder, in slot die coating machine 5
When needing raw material, by the material transport in automatic feeder to slot die coating machine 5, material is coated.
Online detection unit 8 include winder 81, the second static elimination instrument 82, online contactless resistance detecting instrument 83,
Online contactless flaw detecting instrument 84 and online non-contact infrared thickness gauge 85, will pass through first in winder 81
7 raw material of baking oven is wound, and is then carrying out static elimination by the second static elimination instrument 82, then using online contactless
Resistance detecting instrument 83 detects the resistance value of raw material, and detecting raw material using online contactless flaw detecting instrument 84 whether there is flaw,
Whether met the requirements using the thickness of online non-contact infrared thickness gauge 85 detection raw material, after the completion of, by raw material again
It is transmitted in conducting resinl gluing machine 9.
Material preparatory unit 17 is located at the top of material output unit 19, and material preparatory unit 17 unreels automatically including second
Machine 13, the second automatic unreeling machine 13 are unreeled the second raw material, then by the second material transport to automatic material connection machine 14, from
Dynamic 14 side of receiver is additionally provided with the second corona machine 15, and the side of the second corona machine 15 is additionally provided with dragger 16, traction
Machine 16 is located at the side of compounding machine 12, and automatic material connection machine 14 is carried out in the second material transport to the second corona machine 15 at corona
Reason, then introduces the second raw material in compounding machine 12 by dragger 16,16 side of dragger is additionally provided with tension force instrument, energy
The tension force for the second raw material being enough pointed in dragger 16 is controlled, to ensure the normal transmission of the second raw material.
Computer is provided with material feed unit 18 to weigh automatically batch mixer, drying machine and extruder, by computer from
Dynamic batch mixer of weighing is weighed and is mixed to the 3rd raw material, after completing batch mixing, by the 3rd material transport to drying machine, to mixed
The 3rd raw material after material is dried, and then transmits it to extruder, after extruder, forms extrusion modified film and bonds
Layer.
First baking oven, 7 lower surface is additionally provided with centralized Control room, and centralized Control room is controlled by a host computer, 50 cun big
Screen display, network share realize the real-time collection and monitoring of all data by OS work stations, and with online network diagnosis and
Database function, so as to ensure the normal operation of equipment.
Winder at work, can not wind when online, can also wind manually.
The function of first corona machine 3 and the second corona machine 15：
A, act on：Substrate surface wetability can be improved after corona and changes film surface tension force, so as to improve the attached of glue
Put forth effort.
B, it is more than 50 dynes with double sparker, sided corona treatment effect.
C, the ozone that corona produces, with 1.5Kw centrifugal blowers and discharge of pipes to environment friendly system；
D, corona machine waste discharge power 2.2Kw, air quantity 2000m3/h, wind pressure 2100pa.
To sum up, 1, unreel and do not shut down automatic change of lap using double-station, production efficiency is high.With upper and lower cut-off knife, difference is suitable for
The requirement of coat side；
2, slit extruding coating head coating accuracy is high, and coating error is less than 0.5.Coating head is detected with one with dry glue
In system, coating layer thickness is tracked with coating quality by computer full-automatic to be fed back, and is adjusted by proportional integral differential.The degree of automation is high；
3, baking oven is designed using big radian, seamless sealing between any two.Wherein 1-3 section baking ovens use top and bottom blowing side
Formula, 4-12 sections use top supplying air.The exhaust gas of heat is sent into air passage through supplementing fresh air Posterior circle, and the energy is greatly saved, subtracts
The discharge of exhaust gas is lacked；Oven temperature control uses Taiwan PAN-GLOBE temperature control systems, and power-adjustable control is carried out using SCR,
Alleviate the impact to power grid due to high power electrothermal.According to production technology demand, it can adjust to low power run, so that very
The reduction energy consumption of big degree.
4, viscose glue glues coating head on the basis of original technique, increases scraper adjusting mechanism by improving.Scraper is upper and lower, preceding
Afterwards, the elevation angle can quick regulation, improve coating uniformity；
5, lamination is compound to have the characteristics that energy consumption is low, extrusion efficiency is excellent, plasticizing effect is good, production production capacity is high；
6, whole production line can realize remote control and remote diagnosis, with high content of technology.Accurate tension force Discrete control system
System, makes base material operation more steady.Complete machine the degree of automation is up to more than 95%.Reduce personnel depaly complete machine and match somebody with somebody 3-4 people,
Fully demonstrate efficiency maximization.
More than, it is merely preferred embodiments of the present invention, but protection scope of the present invention is not limited thereto, and it is any
Those familiar with the art the invention discloses technical scope in, technique according to the invention scheme and its invention
Design is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of graphene far-infrared electrothermal film automated production equipment, including coater unit (6), it is characterised in that：The painting
The first baking oven (7) is provided with above cloth unit (6), and the first baking oven (7) one end is located at same level with coater unit (6) one end
On line, raw material transmits it to the first baking oven (7) and carries out drying and processing after coating, the first baking oven (7) other end
Lower section is additionally provided with online detection unit (8), and the material after drying can be detected, the online detection unit (8) one
Side is additionally provided with conducting resinl gluing machine (9), and the material after detection is glued, and the material after gluing is re-transmitted to
In two baking ovens (10), and the length of the second baking oven (10) is less than the length of the first baking oven (7), after the completion of drying again, by thing
The retention bar that material is transmitted to the second baking oven (10) side unreels in receiver (11) automatically, and material is handled, described section
Stay bar to unreel receiver (11) side automatically and be additionally provided with compounding machine (12), and compounding machine (12) side is additionally provided with material supply
Unit (18), the opposite side of the compounding machine (12) are additionally provided with material preparatory unit (17), and retention bar unreels receiver automatically
(11), the material in material feed unit (18) and material preparatory unit (17) is delivered in compounding machine (12) and is handled,
Then by the mixed material of formation, material output unit (19) is interior again, and passes through multiple place in material output unit (19)
Reason, eventually forms graphene far-infrared electrothermal film.
2. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that described
Material output unit (19) includes automatic tension controller (20), and the mixed material by compounding machine (12) processing is transmitted to certainly
On dynamic tension controller (20), its tension force is controlled, and automatic tension controller (20) side is additionally provided with bead cutter,
Then trimming is carried out to mixed material, and the rim charge of mixed material is transmitted in rim charge machine for automatically recovering (22) again, then
Mixed material is sent to again on automatic code spraying (23), coding, and automatic code spraying (23) are carried out to mixed material surface
Side is additionally provided with online non-contact infrared thickness gauge (24), the online non-contact infrared thickness gauge (24)
Side is provided with the 3rd static elimination instrument (25), and mixed material is by online non-contact infrared thickness gauge (24) and the
Three static elimination instrument (25), after being detected to its thickness, then carry out static elimination to it, after the completion of, if there are the flaw
Defect, then carry out mark using the automatic flaw marking machine (26) that the 3rd static elimination instrument (25) side is set in unblemished surface, from
And can arouse attention, ensure the quality of Electric radiant Heating Film, if product is qualified, then mixed material is introduced into Electric radiant Heating Film automatic cutter
(27) in, its corner is handled and mixed material is cut, to ensure its quality, the Electric radiant Heating Film automatic cutting
Cut machine (27) side and be additionally provided with sorter (28), and sorter (28) side is additionally provided with conveyer (29), then utilizes and divides
After picking machine (28) sorting, it is sent to the region of needs pair by conveyer (29).
3. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 2, it is characterised in that described
3rd static elimination instrument (25) side is additionally provided with online contactless flaw detecting instrument, so as to carry out flaw inspection to mixed material
Survey, can effectively ensure that the quality of caused Electric radiant Heating Film.
4. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that described
Coater unit (6) includes the first automatic unreeling machine (1), and the first automatic unreeling machine (1) side is provided with the first static elimination instrument
(2), the first static elimination instrument (2) side is additionally provided with the first corona machine (3), and the first corona machine (3) side is also set up
There is the first automatic tension controller (4), the first automatic tension controller (4) side is provided with slot die coating machine
(5), and slot die coating machine (5) is located at the side of the first baking oven (7), is passed raw material by the first automatic unreeling machine (1)
Transport in the first static elimination instrument (2), static elimination is carried out to it, it is then that material transport is interior then right to the first corona machine (3)
After it carries out sided corona treatment, and using the tension force of the first automatic tension controller (4) control raw material, then the raw material of processing is passed
Transport in slot die coating machine (5), its surface is coated.
5. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 4, it is characterised in that described
Slot die coating machine (5) side is additionally provided with raw material feed mechanism, and raw material feed mechanism includes three-roll grinder, high speed
Dispersion machine, vibrations filter and automatic feeder, raw material is placed in three-roll grinder, raw material is ground, then
Will be dispersed to raw material progress by high speed in the material transport after grinding to high speed dispersor, and by vibrations filter
The bulky grain thing in raw material is filtered out, then by material transport to automatic feeder, is needed in slot die coating machine (5)
During raw material, by the material transport in automatic feeder to slot die coating machine (5), material is coated.
6. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that described
Online detection unit (8) include winder (81), the second static elimination instrument (82), online contactless resistance detecting instrument (83),
Online contactless flaw detecting instrument (84) and online non-contact infrared thickness gauge (85), will be through in winder (81)
Cross the first baking oven (7) raw material to be wound, then carrying out static elimination by the second static elimination instrument (82), then utilizing
The contactless resistance detecting instrument of line (83) detects the resistance value of raw material, and raw material is detected using online contactless flaw detecting instrument (84)
With the presence or absence of flaw, whether met the requirements using the thickness of online non-contact infrared thickness gauge (85) detection raw material, it is complete
Cheng Hou, raw material is re-transmitted in conducting resinl gluing machine (9).
7. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that described
Material preparatory unit (17) is located at the top of material output unit (19), and the material preparatory unit (17) is put automatically including second
Volume machine (13), the second automatic unreeling machine (13) is unreeled the second raw material, then by the second material transport to automatic material connection machine
(14) in, automatic material connection machine (14) side is additionally provided with the second corona machine (15), and the side of the second corona machine (15) is also
It is provided with dragger (16), dragger (16) is located at the side of compounding machine (12), and automatic material connection machine (14) is by the second material transport
In to the second corona machine (15), sided corona treatment is carried out, then introduces the second raw material in compounding machine (12) by dragger (16).
8. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 7, it is characterised in that described
Dragger (16) side is additionally provided with tension force instrument, and the tension force for the second raw material that can be pointed in dragger (16) is controlled
System, to ensure the normal transmission of the second raw material.
9. a kind of graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that described
Computer is provided with material feed unit (18) to weigh automatically batch mixer, drying machine and extruder, is weighed automatically by computer
Batch mixer is weighed and is mixed to the 3rd raw material, after completing batch mixing, by the 3rd material transport to drying machine, after batch mixing
3rd raw material is dried, and then transmits it to extruder, after extruder, forms extrusion modified film tack coat.
A kind of 10. graphene far-infrared electrothermal film automated production equipment according to claim 1, it is characterised in that institute
State the first baking oven (7) lower surface and be additionally provided with centralized Control room, centralized Control room is controlled by a host computer, 50 cun of big screen displays
Show, network share, the real-time collection and monitoring of all data are realized by OS work stations, and there are online network diagnosis and data
Library facility, so as to ensure the normal operation of equipment.
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| CN201711446227.9A CN108000976A (en) | 2017-12-27 | 2017-12-27 | A kind of graphene far-infrared electrothermal film automated production equipment |
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| CN201711446227.9A CN108000976A (en) | 2017-12-27 | 2017-12-27 | A kind of graphene far-infrared electrothermal film automated production equipment |
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