CN108000690A - Precast prestressed concrete composite beam production mould, production equipment and production technology - Google Patents

Precast prestressed concrete composite beam production mould, production equipment and production technology Download PDF

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Publication number
CN108000690A
CN108000690A CN201810026717.1A CN201810026717A CN108000690A CN 108000690 A CN108000690 A CN 108000690A CN 201810026717 A CN201810026717 A CN 201810026717A CN 108000690 A CN108000690 A CN 108000690A
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CN
China
Prior art keywords
mould
concrete
precast
side template
prestress wire
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Granted
Application number
CN201810026717.1A
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Chinese (zh)
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CN108000690B (en
Inventor
于春
庞涛
施高成
诸国政
叶思伟
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Nanjing Earth Construction Science And Technology Co Ltd
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Nanjing Earth Construction Science And Technology Co Ltd
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Priority to CN201810026717.1A priority Critical patent/CN108000690B/en
Publication of CN108000690A publication Critical patent/CN108000690A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/043Wire anchoring or tensioning means for the reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/384Treating agents

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention discloses a kind of composite beam production mould, including side template, mold base, separate among mould, precast beam end plate, the I-shaped blocking plate of precast beam, mold base is placed on loading end, side template is rotatably connected in two parallel distributions and longer side of the mold base, separate to be erected between two side templates parallel to side template among mould and form Liang Ge sub-chamber, precast beam reinforced bar cage and prestress wire are housed in sub-chamber, independent composite beam is separated into by the I-shaped blocking plate of precast beam between adjacent precast beam reinforced bar cage and pours chamber, it is fixed in location hole on the both ends insertion precast beam end plate of prestress wire.The present invention is realized spacing and fixed with side template, the separation of mould centre and prestress wire by the inclination of end panel, the dynamic resistance that end panel and prestress wire can also be adjusted by angle of inclination is adjusted, side template can realize the positioning of predetermined angular by the positioning clamping pin of itself, facilitate the assembly and disassembly of whole mould.

Description

Precast prestressed concrete composite beam production mould, production equipment and production technology
Technical field:
The invention belongs to Bridge Design field, more particularly to a kind of precast prestressed concrete composite beam production mould, further relates to Utilize the production equipment and production technology of the mould.
Background technology:
With advances in technology, in contemporary bridge construction, when carrying out bridge deck construction, selection is using pre- more and more The form construction of beam processed, i.e., first pour crossbeam prefabricated on-site, is then laid with being transported to construction point.
In the prior art, when pouring precast beam, be usually first according to the size of required precast beam first pour one it is matched Then concrete pedestal is laid with steel plate on concrete pedestal again, is poured by bed die of steel plate as brace foundation.This mode, no The precast beam of same size model number just needs first to set different supporting platform seats.Thus presence can expend more time and consuming The defects of more material costs.
The information for being disclosed in the background section is merely intended to understanding of the increase to the general background of the present invention, without It should be considered as recognizing or imply that the information structure has been the existing skill well known to persons skilled in the art in any form Art.
The content of the invention:
It is an object of the invention to provide a kind of precast prestressed concrete composite beam production mould, so as to overcome above-mentioned existing skill The defects of art.
To achieve the above object, the present invention provides a kind of composite beam production mould, including side template, mold base, mould Separation, precast beam end plate, the I-shaped blocking plate of precast beam, the mold base are placed on loading end among tool, the side Template is rotatably connected in two parallel distributions and longer side of the mold base, separate among the mould parallel to Side template forms Liang Ge sub-chamber between being erected at two side templates, and precast beam reinforced bar cage and prestressing force are housed in the sub-chamber Steel strand wires, are separated into independent composite beam by the I-shaped blocking plate of precast beam between adjacent precast beam reinforced bar cage and pour chamber, It is fixed in location hole on the both ends insertion precast beam end plate of prestress wire.
The technical solution that further limits of the present invention as:
Preferably, in above-mentioned technical proposal, the bottom of the side form is rotatablely connected mold base, the mold base by shaft The positioning clamping pin hole of multiple restriction side form rotation angles is equipped with the both sides of the shaft.
Preferably, in above-mentioned technical proposal, the precast beam end plate includes precast beam end seal head plate, end group is fixed in termination Seat and termination fixing end I-shaped bracing members, the precast beam end seal head plate stretch out along at the top of the fixing end pedestal of termination, Termination fixing end I-steel is supported and fixed on the both sides of fixing end pedestal, the precast beam end seal head plate and termination fixing end I-shaped Bracing members cooperatively form the side template card slot of a limitation side template movement, are formed between the adjacent precast beam end seal head plate Separate among one limitation mould and separate card slot among the mould of movement.
Preferably, in above-mentioned technical proposal, precast beam end seal head plate is equipped with multiple to be adapted with prestress wire Location hole, after prestress wire is inserted into location hole, the precast beam end plate is to die inside deflection, the side form board Separate among groove clamping side template, mould among separation card slot clamping mould, location hole side wall abuts and fixes prestress wire.
Preferably, in above-mentioned technical proposal, the bottom of the mold base is connected with jet chimney, is set on the jet chimney There is the aperture of multiple connection composite beam dies cavities.
A kind of precast prestressed concrete composite beam production equipment, including concrete placing installation and overlapping as described above Beam mould, the concrete placing installation are described mainly by concrete transport vehicle, concrete hopper crane and crane walking track Crane walking track is assemblied between the roof truss of workshop, and the concrete hopper crane is slided by Crane Truss and is erected at institute State on crane walking track, the concrete delivery truck is slidably connected pre-buried track on working face, the concrete delivery truck Upper loading concrete hopper;The overlapping beam mould is arranged on the concrete material along the concrete hopper crane conduct direction Immediately below bucket crane;When the concrete delivery truck runs to default station, the hanged concrete of concrete hopper crane Along crane walking track is advanced, the concrete in concrete hopper is poured into prestressed girder mould below after hopper.
A kind of precast prestressed concrete composite beam production technology, carries out in accordance with the following steps:
S1, concrete are transported in single storey industry workshop after facilities of mix storied building prepares by concrete transport vehicle;
S2, crane sling concrete hopper to overlapping above beam mould, carry out concreting work;
S3, carries out component conservation until reaching demoulding strength after concreting;
S4, then puts tension prestress reinforcing bar, component demoulding lifting.
The technical solution that further limits of the present invention as:
Preferably, in above-mentioned technical proposal, before step S2 is carried out, the overlapping beam mould needs to be prepared process specific For:
S1.1, side template folding is controlled to predetermined angular by side form positioning clamping pin;
S1.2, overlaps smearing release agent in beam mould;
S1.3, the steel reinforcement cage prepared is fitted into mould together with prestress wire, and every prestress wire is inserted into one Steel strand wires location hole;
S1.4, it is spaced apart to be inserted into contiguous prefabricated beam steel cage by I-shaped blocking plate;
S1.5, controls side template to close to predetermined angular by side form positioning clamping pin;
S1.6, precast beam end plate separate card slot card to die inside deflection, side template card slot clamping side template, mould centre Connect separation among mould, location hole side wall abuts fixed prestress wire;
S1.7 progress size verifications are compound, carry out prestressed stretch-draw to prestress wire after reaching requirement, prestress application is extremely Concreting work can be carried out after design requirement.
Preferably, in above-mentioned technical proposal, the component conservation in step S3 is specially:
S3.1, opens steam pipeline and carries out steam curing after concreting;
S3.2, treats that concrete strength is conserved to after demoulding strength, stops steam supply.
Preferably, in above-mentioned technical proposal, it is specially in step S4:
S4.1, prestress wire is put and opens mould side form after opening;
S4.2, after prestress wire is cut off, hooks lifting suspension hook, by Prefabricated superposed beam out of mould by crane in workshop Hang out, be transported to component stockyard.
Compared with prior art, the present invention has the advantages that:
The present invention is realized spacing and solid with side template, the separation of mould centre and prestress wire by the inclination of end panel Fixed, the dynamic resistance that end panel and prestress wire can also be adjusted by angle of inclination is adjusted, side template by itself Positioning clamping pin can realize the positioning of predetermined angular, facilitate the assembly and disassembly of whole mould.
Brief description of the drawings:
Fig. 1 is precast prestressed concrete composite beam production equipment schematic diagram;
Fig. 2 is composite beam production mould schematic diagram;
Fig. 3 is the cross-sectional end view of composite beam production mould;
Fig. 4 is composite beam production mould schematic diagram;
Workshop roof truss 1, Crane Truss 2 in workshop, crane hook 3, concrete hopper 4, concrete transport vehicle 5, concrete is defeated Sending track road 6, finished product concrete seven, precast prestressed composite beam produces trajectory 8, crane runway 9, steel crane-beam bracket 10,
Mold base 11, precast beam end plate 12, mould centre separation 13, the I-shaped blocking plate 14 of precast beam, side template 15, in advance Beam processed lifts by crane suspension hook 16, precast beam reinforced bar cage 17, prestress wire 18;
Precast beam end seal head plate 12.1, termination fixing end pedestal 12.2, termination fixing end I-shaped bracing members 12.3, steel strand wires positioning Hole 12.4;
Jet chimney 11.1;
Side form positioning clamping pin hole 15.1.
Embodiment:
The embodiment of the present invention is described in detail below, it is to be understood that protection scope of the present invention and from tool The limitation of body embodiment.
Explicitly indicated that unless otherwise other, otherwise in entire disclosure and claims, term " comprising " or its change Change such as "comprising" or " including " etc. and will be understood to comprise stated element or part, and do not exclude other Element or other parts.
A kind of precast prestressed concrete composite beam production equipment, in single-storey factory building, including concreting is set It is standby and overlapping beam mould, concrete placing installation mainly by concrete transport vehicle 5, crane hook 3 and crane walk track 9, Crane walking track 9 is assemblied between workshop roof truss 1, and crane hook 3 is slided by Crane Truss 2 is erected at crane walking track On 9, concrete delivery truck 5 is slidably connected pre-buried concrete transport vehicle track 6 on working face, is loaded on concrete delivery truck 5 Concrete hopper 4;Overlapping beam mould is arranged on crane hook 3 along 8 conduct direction of precast prestressed composite beam production trajectory Underface;Concrete is transported in single storey industry workshop after facilities of mix storied building prepares by concrete transport vehicle, works as concrete delivery Advance when car 5 runs to default station, after the hanged concrete hopper 4 of crane hook 3 along crane runway 9, in concrete hopper 4 Concrete be poured into prestressed girder mould below.Treat to carry out component conservation until reaching the demoulding after concreting Intensity.Then tension prestress reinforcing bar, component demoulding lifting are put.
Composite beam production mould, including side template 15, mold base 11, mould among separate 13, precast beam end plate 12, The I-shaped blocking plate 14 of precast beam, mold base 11 are placed on loading end, and side template 15 is rotatably connected on mold base 11 Separate 13 in two parallel distributions and longer side, among mould to be erected between two side templates 15 parallel to side template 15 Liang Ge sub-chamber is formed, precast beam reinforced bar cage 17 and prestress wire 18, adjacent precast beam reinforced bar cage are housed in sub-chamber Independent composite beam is separated into by the I-shaped blocking plate 14 of precast beam between 17 and pours chamber, the both ends of prestress wire 18 are inserted Enter fixed in the location hole 12.4 on precast beam end plate.
The bottom of side template 15 is rotatablely connected mold base 11 by shaft, and mold base 11 is equipped with more in the both sides of shaft A positioning clamping pin hole 15.1 for limiting side form rotation angle.
Precast beam end plate 12 includes precast beam end seal head plate 12.1, termination fixing end pedestal 12.2 and termination fixing end work Word bracing members 12.3, precast beam end seal head plate 12.1 stretch out along the top of termination fixing end pedestal 12.2, and termination is fixed End I-shaped bracing members 12.3 are fixed on the both sides of fixing end pedestal 12.2, precast beam end seal head plate 12.1 and termination fixing end I-shaped Bracing members 12.3 cooperatively form one limitation side template 15 move side template card slot, adjacent precast beam end seal head plate 12.1 it Between formed one limitation mould among separate 13 movement moulds among separate card slots.
Precast beam end seal head plate 12.1 is equipped with multiple location holes 12.4 being adapted with prestress wire 18, is answered when pre- Power steel strand wires 18 be inserted into location hole 12.4 after, precast beam end plate 12 to die inside deflection, side template card slot be clamped side template 15th, separate separation 13,12.4 side wall of location hole among card slot clamping mould among mould and abut fixed prestress wire 18.
The bottom of mold base 11 is connected with jet chimney 11.1, and jet chimney 11.1 is equipped with multiple connections and overlaps beam mould The aperture of inner cavity.
A kind of precast prestressed concrete composite beam production method:
A kind of precast prestressed concrete composite beam production technology, carries out in accordance with the following steps:
S1, concrete are transported in single storey industry workshop after facilities of mix storied building prepares by concrete transport vehicle.Carrying out step S2 Before, overlapping beam mould need to be prepared process be specially:
S1.1, side template folding is controlled to predetermined angular by side form positioning clamping pin;
S1.2, overlaps smearing release agent in beam mould;
S1.3, the steel reinforcement cage prepared is fitted into mould together with prestress wire, and every prestress wire is inserted into one Steel strand wires location hole;
S1.4, it is spaced apart to be inserted into contiguous prefabricated beam steel cage by I-shaped blocking plate;
S1.5, controls side template to close to predetermined angular by side form positioning clamping pin;
S1.6, precast beam end plate separate card slot card to die inside deflection, side template card slot clamping side template, mould centre Connect separation among mould, location hole side wall abuts fixed prestress wire;
S1.7 progress size verifications are compound, carry out prestressed stretch-draw to prestress wire after reaching requirement, prestress application is extremely Concreting work can be carried out after design requirement.
S2, crane sling concrete hopper to overlapping above beam mould, carry out concreting work.
S3, carries out component conservation until reaching demoulding strength after concreting.
Component conservation in step S3 is specially:
S3.1, opens steam pipeline and carries out steam curing after concreting;
S3.2, treats that concrete strength is conserved to after demoulding strength, stops steam supply.
S4, then puts tension prestress reinforcing bar, component demoulding lifting.
It is specially in step S4:
S4.1, prestress wire is put and opens mould side form after opening;
S4.2, after prestress wire is cut off, hooks lifting suspension hook, by Prefabricated superposed beam out of mould by crane in workshop Hang out, be transported to component stockyard.So far, precast prestressed concrete composite beam production overall process terminates.
It is foregoing to the present invention specific exemplary embodiment description be in order to illustrate and illustration purpose.These are retouched State and be not wishing to limit the invention to disclosed precise forms, and it will be apparent that according to the above instruction, can carry out very much Change and variation.The purpose of selecting and describing the exemplary embodiment is that explain the certain principles and in fact of the present invention Border is applied, so that those skilled in the art can realize and utilize a variety of exemplary embodiment party of the present invention Case and various chooses and changes.The scope of the present invention is intended to be limited by claims and its equivalents.

Claims (10)

  1. A kind of 1. composite beam production mould, it is characterised in that:Including separation, prefabricated beam-ends among side template, mold base, mould The I-shaped blocking plate of head plate, precast beam, the mold base are placed on loading end, and the side template is rotatably connected on the mould Have on two parallel distributions of pedestal and longer side, separate among the mould and be erected at two side forms parallel to side template Liang Ge sub-chamber is formed between plate, precast beam reinforced bar cage and prestress wire, adjacent precast beam are housed in the sub-chamber Independent composite beam is separated into by the I-shaped blocking plate of precast beam between steel reinforcement cage and pours chamber, the both ends of prestress wire are inserted Enter fixed in the location hole on precast beam end plate.
  2. 2. composite beam production mould according to claim 1, it is characterised in that:The bottom of the side form is rotated by shaft Connecting mold pedestal, the mold base are equipped with the positioning clamping pin of multiple restriction side form rotation angles in the both sides of the shaft Hole.
  3. 3. composite beam production mould according to claim 1, it is characterised in that:The precast beam end plate includes precast beam End seal head plate, termination fixing end pedestal and termination fixing end I-shaped bracing members, the precast beam end seal head plate is along termination fixing end Stretch out at the top of pedestal, termination fixing end I-steel is supported and fixed on the both sides of fixing end pedestal, the prefabricated beam-ends Head plate cooperatively forms the side template card slot of a limitation side template movement with termination fixing end I-shaped bracing members, and adjacent is described Formed between precast beam end seal head plate among a limitation mould among the mould for separating movement and separate card slot.
  4. 4. composite beam production mould according to claim 3, it is characterised in that:Precast beam end seal head plate be equipped with it is multiple with The location hole that prestress wire is adapted, after prestress wire is inserted into location hole, the precast beam end plate is to mould Medial deviation, the side template card slot are clamped side template, mould centre separates separation, location hole side wall among card slot clamping mould Abut fixed prestress wire.
  5. 5. overlapping beam mould according to claim 1, it is characterised in that:The bottom of the mold base is connected with steam pipe Road, the jet chimney are equipped with the aperture of multiple connection composite beam dies cavities.
  6. A kind of 6. precast prestressed concrete composite beam production equipment, it is characterised in that:Including concrete placing installation and as weighed Profit requires the overlapping beam mould described in 1, the concrete placing installation mainly by concrete transport vehicle, concrete hopper crane and Crane walking track, the crane walking track are assemblied between the roof truss of workshop, and the concrete hopper crane is by hanging Car truss, which slides, to be erected on crane walking track, and the concrete delivery truck is slidably connected pre-buried rail on working face Road, loads concrete hopper on the concrete delivery truck;The beam mould that overlaps is along the concrete hopper crane conduct side To being arranged on immediately below the concrete hopper crane;When the concrete delivery truck runs to default station, the coagulation Along crane walking track is advanced, the concrete in concrete hopper is poured into below after the hanged concrete hopper of earth material bucket crane In prestressed girder mould.
  7. A kind of 7. precast prestressed concrete composite beam production technology, it is characterised in that:Carry out in accordance with the following steps:
    S1, concrete are transported in single storey industry workshop after facilities of mix storied building prepares by concrete transport vehicle;
    S2, crane sling concrete hopper to overlapping above beam mould, carry out concreting work;
    S3, carries out component conservation until reaching demoulding strength after concreting;
    S4, then puts tension prestress reinforcing bar, component demoulding lifting.
  8. 8. precast prestressed concrete composite beam production technology according to claim 6, it is characterised in that:Carrying out step Before S2, it is described overlapping beam mould need to be prepared process be specially:
    S1.1, side template folding is controlled to predetermined angular by side form positioning clamping pin;
    S1.2, overlaps smearing release agent in beam mould;
    S1.3, the steel reinforcement cage prepared is fitted into mould together with prestress wire, and every steel strand wires are inserted into a steel strand wires Location hole;
    S1.4, it is spaced apart to be inserted into contiguous prefabricated beam steel cage by I-shaped blocking plate;
    S1.5, controls side template to close to predetermined angular by side form positioning clamping pin;
    S1.6, precast beam end plate separate card slot card to die inside deflection, side template card slot clamping side template, mould centre Connect separation among mould, location hole side wall abuts fixed prestress wire;
    S1.7 progress size verifications are compound, carry out prestressed stretch-draw to prestress wire after reaching requirement, prestress application is extremely Concreting work can be carried out after design requirement.
  9. 9. precast prestressed concrete composite beam production technology according to claim 6, it is characterised in that:In step S3 Component conservation is specially:
    S3.1, opens steam pipeline and carries out steam curing after concreting;
    S3.2, treats that concrete strength is conserved to after demoulding strength, stops steam supply.
  10. 10. precast prestressed concrete composite beam production technology according to claim 6, it is characterised in that:In step S4 Specially:
    S4.1, prestress wire is put and opens mould side form after opening;
    S4.2, after prestress wire is cut off, hooks lifting suspension hook, by Prefabricated superposed beam out of mould by crane in workshop Hang out, be transported to component stockyard.
CN201810026717.1A 2018-01-11 2018-01-11 Prefabricated prestressed concrete superposed beam production die, production equipment and production process Active CN108000690B (en)

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CN201810026717.1A CN108000690B (en) 2018-01-11 2018-01-11 Prefabricated prestressed concrete superposed beam production die, production equipment and production process

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Application Number Priority Date Filing Date Title
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CN108000690B CN108000690B (en) 2024-06-07

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CN109676761A (en) * 2019-01-22 2019-04-26 江苏若琪建筑产业有限公司 A kind of prefabricated overlapping board forming die
CN110154224A (en) * 2019-05-17 2019-08-23 厦门建研建筑产业研究有限公司 One kind being used for the adjustable Prefabricated superposed beam production mould of length and width, workshop and technique
CN110394882A (en) * 2019-08-20 2019-11-01 湘潭远大住宅工业有限公司 A kind of precast beam production mould and assembly and disassembly method
CN110605779A (en) * 2019-09-26 2019-12-24 安庆米锐智能科技有限公司 Reinforced concrete prefabricated structural part forming die

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