CN108000284A - A kind of high ferro motor-car track special grinding cleaning machine - Google Patents
A kind of high ferro motor-car track special grinding cleaning machine Download PDFInfo
- Publication number
- CN108000284A CN108000284A CN201711270698.9A CN201711270698A CN108000284A CN 108000284 A CN108000284 A CN 108000284A CN 201711270698 A CN201711270698 A CN 201711270698A CN 108000284 A CN108000284 A CN 108000284A
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- Prior art keywords
- polishing
- cleaning
- support plate
- rail
- welded
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/004—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding rails, T, I, H or other similar profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0258—Multiple lance high pressure cleaning station
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to a kind of high ferro motor-car track special grinding cleaning machine,Including variable high pressure cleaning device,Variable high pressure cleaning device can adjust high-pressure wash direction,So that the present invention is unaffected in bruting process,High-pressure wash direction is adjusted after polishing to work,Utilize the residual polishing iron filings adhered on high-pressure water jet operation principle Rapid Cleaning rail and the dust do not removed,High-pressure wash effect is good,The lower end of variable high pressure cleaning device is symmetrically installed with four No. four hydraulic cylinders,The top of four No. four hydraulic cylinders is provided with adjustable sanding apparatus,Four No. four hydraulic cylinders can adjust the polishing height of the present invention,The variable high pressure cleaning device includes cleaning support plate,The lower face both sides of cleaning support plate are symmetrically installed with two cleanings and adjust side chain and two high-pressure wash side chains,Two cleanings adjust side chain and are connected respectively with two high-pressure wash side chains.The present invention can realize the full-automatic sanding cleaning function of rail, and without human intervention, the degree of automation is high.
Description
The present invention be applicant on 06 28th, 2016 number of patent application proposed be " 201610493546.4 ", title
For a kind of divisional application of the Chinese invention patent application of " high ferro motor-car track special grinding cleaning machine ", entire contents combine
Among the application.
Technical field
The present invention relates to rail processing technique field, specifically a kind of high ferro motor-car track special grinding cleaning machine.
Background technology
It is also higher and higher to the quality requirement of rail with the continuous development of high ferro technology, due to high ferro, motor-car, subway
Speed be far above common train, it is therefore very high to the smoothness requirements of rail, it is following to influence mainly having for rail smoothness
Several aspects：First, many burrs are had in the main body production shaping rear surface of rail, the smoothness of rail is poor；2nd, will
Need to carry out secondary welding between 100 meters of superlong steel rail, but the pad left after the completion of welding is extremely uneven in orbit
It is whole, influence the smoothness of rail；3rd, the rail in use is subject to corrosion to be also possible to produce rust staining for a long time, reduces rail
Smoothness；4th, rail due to being exposed to outside for a long time, and rail surface adheres to many dust, so as to reduce the smooth of rail
Degree.
The smoothness of rail directly affects high ferro, motor-car, train, the travel speed and security performance of subway, therefore in iron
Rail completion of processing is needed to be polished and cleaned afterwards using a period of time, and cardinal principle is to be manually operated by operator
Rail grinding apparatus is polished, and then operator's cleaning equipment auxiliary is cooled down and is attached to above after rinsing polishing
Iron filings, the mode of this human assistance rail polishing cleaning has the following disadvantages：1st, need human assistance to operate, automate journey
Spend it is low, polishing cleaning speed it is slow, work efficiency is low；2nd, existing rail is substantially I-shaped structure, existing grinding apparatus
It is difficult to be close to rail surface completely, causes to polish to rail comprehensively, polishing scope is small, and polishing effect is poor, is applicable in
Scope is small；3rd, existing rail is often remaining this some polishing iron filings above rail after polishing, due to existing rail
Cleaning equipment is not high-pressure wash, still has some polishing iron filings to remain in above after cleaning, cleaning performance is poor, causes to drop
The low smoothness of rail surface.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of high ferro motor-car track special grinding cleaning machine, can solve
Manual operation, the degree of automation are low, polish by being needed existing for human assistance mode of operation for existing rail polishing cleaning equipment
Cleaning speed is slow, polishing effect is poor, equipment is difficult to be close to rail surface completely, polishing scope is small, the scope of application is small, remains and beats
Grind the problems such as iron filings cleaning performance is poor and work efficiency is low, it is possible to achieve the full-automatic sanding cleaning function of rail, without people
Work operates, and the degree of automation is high, and with polishing cleaning speed is fast, polishing effect is good, equipment can be close to rail surface completely,
The advantages that scope of polishing is big, the scope of application is big, residual polishing iron filings high-pressure wash effect is good and work efficiency is high.
To achieve these goals, the present invention is realized using following technical scheme：A kind of high ferro motor-car track is special to be beaten
Cleaning machine is ground, including variable high pressure cleaning device, variable high pressure cleaning device can adjust high-pressure wash direction so that the present invention
It is unaffected in bruting process, high-pressure wash direction is adjusted after polishing and is worked, is worked using high-pressure water jet former
The residual polishing iron filings adhered on reason Rapid Cleaning rail and the dust do not removed, high-pressure wash effect is good, variable high pressure cleaning
The lower end of device is symmetrically installed with four No. four hydraulic cylinders, and the tops of four No. four hydraulic cylinders is provided with adjustable sanding apparatus, and four
A No. four hydraulic cylinders can adjust the polishing height of the present invention so that the present invention is suitable for the polishing of rail under different terrain height
Cleaning, adjustable sanding apparatus can be close to rail surface completely and polish back and forth, and polishing scope is big, and polishing effect is good, work
Make efficient.The variable high pressure cleaning device includes cleaning support plate, and the lower face both sides for cleaning support plate are symmetrically installed with two
Cleaning adjusts side chain and two high-pressure wash side chains, and two cleanings adjust side chain and are connected respectively with two high-pressure wash side chains, and two
A cleaning, which adjusts side chain, can accurately adjust the high-pressure wash angle of two high-pressure wash side chains, when the present invention is polishing
When two cleaning adjust side chains adjust two high-pressure wash side chains up move so that the present invention in bruting process from shadow
Ring, polishing finishes latter two cleaning adjusting side chain two high-pressure wash side chain of adjusting and down moves, and is worked using high-pressure water jet
The residual polishing iron filings and the dust do not removed, high-pressure wash effect adhered on principle Rapid Cleaning rail are good；The cleaning is adjusted
Section side chain includes two cleaning lifting lugs for being welded on cleaning support plate lower face, cleans between lifting lug and is provided with adjustment axis, adjusts
The middle part of axis is provided with adjustment gear by key, and the rear end of adjustment axis is provided with regulation motor by shaft coupling, and regulation motor is led to
The lower face that motor cabinet is installed on cleaning support plate is crossed, drives adjustment axis to rotate by regulation motor, adjustment axis drives adjustment gear
Rotate, adjustment gear drives corresponding high-pressure wash side chain to adjust cleaning angle；The high-pressure wash side chain includes being symmetrically welded at
Clean two cleaning risers of support plate rear and front end, cleaning shaft be provided with by bearing between the lower ends of two cleaning risers,
Y type release handles are welded with the middle part of cleaning shaft, arc gear ring are provided with the top of Y type release handles, arc gear ring is with adjusting tooth
Wheel is meshed, and the gearratio of adjustment gear and arc gear ring is 3:1, adjustment gear drives arc gear ring to rotate, and passes through 3:1 is low
Gearratio drives the velocity of rotation for reducing arc gear ring, improves the stationary performance of transmission, and arc gear ring drives Y type release handles to exist
Rotated in cleaning shaft, arc gear ring is provided at both ends with two and blocks block, and two block block and define that arc gear ring is being adjusted
Positive and negative slewing area on gear, two block two extreme rotational positions that block position is exactly arc gear ring both forward and reverse directions
To put, the positive and negative slewing area of arc gear ring is exactly slewing area of the Y types release handle in cleaning shaft, while in two arc gear rings
Two block block Y type release handles upper end effectively limited, the lower end of the Y types release handle is installed with spacing
Axis, the both ends of limit shaft are separately mounted on two arc-shaped limit rings by sliding matching mode, and on each arc-shaped limit ring
Three connecting poles are welded between end and corresponding cleaning riser lower end, three connecting poles play connection and fixed support arc limit
The effect of position ring, the scope of arc-shaped limit ring is just the positive and negative rotation scope of limit shaft, the positive and negative rotation scope and arc of limit shaft
Positive and negative slewing area of the shaped ring gear in adjustment gear is corresponding, while spaced motion of the limit shaft on arc-shaped limit ring is to Y
Type release handle lower end is effectively limited so that Y type release handles upper end, lower end uniformly limit, so that the present invention is accurate
The slewing area that Y type release handles are determined, finally accurately determine the present invention high-pressure wash angle of regulation range, it is described
The central axis for cleaning shaft, limit shaft, arc-shaped limit ring and arc gear ring be combined with each other, and is caused using coaxial line principle
Rotation of the adjustment gear driving arc gear ring in the slewing areas of Y type release handles, Y types release handle in cleaning shaft in the present invention
The slewing area three of scope, limit shaft on arc-shaped limit ring is equal, so that the present invention can accurate up and down adjustment
High-pressure wash angle；The lower end of the Y types release handle is welded with adjusting support plate, and adjusting the lower end uniform welding of support plate has three tune
Pillar is saved, the end of three adjusting pillars is welded with cleaning fixed plate, and three adjusting pillars play even support cleaning fixed plate
Effect, cleaning fixed plate lower end is evenly arranged with three cleaning fixed blocks, three is respectively fixed with three cleaning fixed blocks
Giant, regulates three giants after cleaning and utilizes and adhere on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
Residual polishing iron filings and the dust do not removed, high-pressure wash effect it is good.During work, needed in time after the present invention polishes
The residual polishing iron filings adhered on high-pressure wash rail and the dust do not removed, it is high first to adjust the present invention according to rail position
Pressure cleaning angle, two regulation motors that two cleanings are adjusted on side chain start simultaneously at work, and regulation motor drives adjustment axis to turn
Dynamic, adjustment axis drives adjustment gear to rotate, and adjustment gear drives arc gear ring to rotate, and arc gear ring drives Y type release handles upper end
Cleaning shaft on rotate and Y type release handles lower end on limit shaft rotated on arc-shaped limit ring, due in the present invention to Y types
Release handle upper end, lower end have carried out effective restriction so that the present invention is reached and adjusted when specifying high-pressure wash position by stopping
Motor can immediately stop present invention work, so that the high pressure that accurately have adjusted three giants below cleaning fixed plate is clear
Angle is washed, three giants after cleaning is regulated and utilizes what is adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
Residual polishing iron filings and the dust do not removed, high-pressure wash effect are good.
The adjustable sanding apparatus includes the polishing support plate for being installed on four No. four hydraulic cylinder lower ends, the lower end for support plate of polishing
The left and right sides is symmetrically installed with Liang Ge moving mechanisms, two polishing side chains is separately installed with the inside of Liang Ge moving mechanisms, two are beaten
It is connected between mill side chain using welding manner, is used to place required polishing rail, two polishing side chains between two polishing side chains
Upper end be respectively welded two mobile travellers, two mobile traveller upper ends are provided with two by sliding matching mode and mobile slide
Groove, two mobile chute upper ends are respectively welded at the lower face of polishing support plate, pass through two mobile travellers and two mobile chutes
Spacing auxiliary Xia Liangge moving mechanisms drive two polishing campaigns back and forth for being stablized of polishing side chains；Moving mechanism's bag
Two polishing lifting lugs for being symmetrically welded at polishing support plate lower end are included, pass through electricity on the polishing lifting lug inner wall of polishing support plate rear end
Engine base is provided with polishing motor, and polishing leading screw is provided with by shaft coupling on the output shaft for motor of polishing, the middle part for leading screw of polishing
The mode of being connected through a screw thread is provided with polishing motion block, drives polishing motion block to stablize on polishing leading screw by motor of polishing and moves；
The polishing side chain includes two reinforcing rib blocks being welded on corresponding polishing motion block side wall, the end welding of two reinforcing rib blocks
At the back of bow-shaped support, reinforcing rib block plays the role of being fixedly connected with bow-shaped support and polishing motion block, the inner side of bow-shaped support
Two No. five hydraulic cylinders are symmetrically installed with middle part, the top of two No. five hydraulic cylinders is provided with main abrading block, passes through two No. five
The movement of hydraulic cylinder enables winner's abrading block to be close in the middle part of required polishing rail side wall, and the upper and lower ends of main abrading block pass through No.1
Limit spring is separately installed with two No.1 auxiliary abrading blocks, passes through No. two limit springs on the outer wall of two No.1 auxiliary abrading blocks
Two No. two auxiliary abrading blocks are separately installed with, pass through the spacing connection function one of No.1 limit spring and No. two limit springs
Number auxiliary abrading block can with main abrading block, No. two auxiliary abrading blocks be synchronized with the movement, two No. two auxiliary abrading blocks outer wall on install respectively
There are two No. six hydraulic cylinders, required beat can be close to by No. two auxiliary abrading blocks of movement two of two No. six hydraulic cylinders
Rail side wall upper and lower ends are ground, the bottom of two No. six hydraulic cylinders is separately mounted to the inner side upper and lower ends of bow-shaped support；It is described
I-shaped polishing structure is formed between main abrading block, No.1 auxiliary abrading block, No. two auxiliary abrading blocks on two polishing side chains, with rail
Shape is corresponding.During work, pass through four No. five hydraulic cylinder activity adjustments, two main mills on two polishing side chains in the present invention
Block is close in the middle part of required polishing rail side wall, passes through four No. six hydraulic cylinder activity adjustments four two on two polishing side chains
Number auxiliary abrading block be close to needed for polishing rail side wall upper and lower ends, and two polishing side chains on four No.1s auxiliary abrading block by
Corresponding main abrading block, No. two auxiliary abrading blocks is followed to be close to institute in the connection position-limiting action of No.1 limit spring, No. two limit springs
The upper and lower transition recess of the rail side wall that need to polish, so as to constitute the I-shaped polishing structure for being close to rail surface so that the present invention
Rail surface can be close to completely, and two in Liang Ge moving mechanisms polishing motor starts simultaneously at movement, two polishings at this time
Motor drives two polishing motion blocks to stablize movement on two polishing leading screws, and two polishing motion blocks drive two polishing side chains two
Root movement traveller is moved back and forth with what is stablized under the spacing auxiliary of two mobile chutes, is formed between two polishing side chains
The polishing campaign back and forth that I-shaped polishing structure stablizes rail, polishing scope is big, and polishing effect is good, and work efficiency is high.
In use, the present invention is installed in existing mobile equipment first, it is by existing mobile equipment that the present invention is mobile
To required polishing rail section, after location determination is good, then adjustable sanding apparatus is adjusted by four No. four hydraulic cylinders
Polishing height, No. four hydraulic pressure when two on adjustable sanding apparatus polishing side chains are positioned at required polishing rail section both sides
Cylinder is stopped so that the present invention is suitable for the polishing cleaning of rail under different terrain height, at this time adjustable sanding apparatus
Start to work, four No. five hydraulic cylinder activity adjustments, the two main abrading blocks first passed through on two polishing side chains are close to required polishing
Rail side wall middle part, then be close to by No. two auxiliary abrading blocks of four No. six hydraulic cylinder activity adjustments four on two polishing side chains
In required polishing rail side wall upper and lower ends, and four No.1s on two polishing side chains aid in abrading block due to the spacing bullet of No.1
Spring, the connection position-limiting action of No. two limit springs follow corresponding main abrading block, No. two auxiliary abrading blocks to be close to required polishing track side
Transition recess above and below wall, so as to constitute the I-shaped polishing structure for being close to rail surface so that the present invention can be close to completely
In rail surface, two in Liang Ge moving mechanisms polishing motor starts simultaneously at movement at this time, and two polishing motors drive two
Motion block of polishing stablizes movement on two polishing leading screws, two polishing motion blocks drive two polishing side chains in two mobile travellers and
That is stablized under the spacing auxiliary of two mobile chutes moves back and forth, the I-shaped polishing structure formed between two polishing side chains
The polishing campaign back and forth stablized to rail, polishing scope is big, and polishing effect is good, and work efficiency is high；When this portion of the invention
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed are needed after the polishing of position, can be become higher at this time
Press cleaning device to start to work, high-pressure wash angle of the present invention is first adjusted according to rail position, two cleanings adjust side chain
On two regulation motors start simultaneously at work, regulation motor drives adjustment axis to rotate, and adjustment axis drives adjustment gear to rotate, and adjusts
Section gear drives arc gear ring to rotate, and arc gear ring drives Y type release handle upper ends in cleaning shaft under rotation and Y type release handles
Limit shaft on end rotates on arc-shaped limit ring, due to having carried out effective limit to Y type release handles upper end, lower end in the present invention
It is fixed so that the present invention reaches can immediately stop the present invention work when specifying high-pressure wash position by stopping regulation motor, from
And the high-pressure wash angle of three giants below cleaning fixed plate is accurately have adjusted, regulate three height after cleaning
Pressure hydraulic giant is high using the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail and the dust do not removed
Press cleaning performance good, realize full-automatic sanding cleaning function of the present invention to rail, without human intervention, the degree of automation
Height, polishing cleaning speed is fast, and work efficiency is high.
The beneficial effects of the invention are as follows：
1st, block is blocked to Y type release handle upper ends and by limit shaft both ends in arc by two in two arc gear rings in the present invention
Shape spacing ring spaced motion has carried out effective restriction to Y type release handles lower end so that the present invention, which reaches, specifies high-pressure wash position
Can immediately it be stopped when putting by stopping regulation motor, so as to accurately have adjusted three high pressure waters below cleaning fixed plate
The high-pressure wash angle of rifle, regulates three giants after cleaning and utilizes Cleaning by High Pressure Water Jet principle Rapid Cleaning iron
The residual polishing iron filings and the dust do not removed, high-pressure wash effect adhered on rail are good.
2nd, the present invention is close in required polishing rail side wall by four No. five hydraulic cylinder activity adjustments, two main abrading blocks
Portion and by No. two auxiliary abrading blocks of four No. six hydraulic cylinder activity adjustments four be close to needed for polishing rail side wall upper and lower ends,
And four No.1s auxiliary abrading blocks since the connection position-limiting action of No.1 limit spring, No. two limit springs follows corresponding main abrading block,
No. two auxiliary abrading blocks are close to required polishing rail side wall transition recess up and down, so as to constitute the I-shaped for being close to rail surface
Polish structure so that the present invention can be close to rail surface completely, final Liang Ge moving mechanisms drive two polishing side chains it
Between the polishing campaign back and forth stablized to rail of I-shaped polishing structure that is formed, polishing scope is big, and polishing effect is good, and work is imitated
Rate is high.
3rd, the present invention solves existing rail polishing cleaning equipment by being needed existing for human assistance mode of operation manually
Operation, the degree of automation is low, polishing cleaning speed is slow, polishing effect is poor, equipment is difficult to be close to rail surface, polishing model completely
The problems such as small, the scope of application is small, residual polishing iron filings cleaning performance difference and work efficiency are low are enclosed, realize the present invention to rail
Full-automatic sanding cleaning function, without human intervention, the degree of automation is high, and with polishing cleaning speed is fast, equipment can be complete
It is complete to be close to that rail surface, polishing scope are big, the scope of application is big, residual polishing iron filings high-pressure wash effect is good and work efficiency height
The advantages that.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the structure diagram of variable high pressure cleaning device of the present invention.
Fig. 3 is the full sectional view of variable high pressure cleaning device of the present invention.
Fig. 4 is the B-B direction sectional view of Fig. 3 of the present invention.
Fig. 5 is the structure diagram between present invention cleaning shaft, Y types release handle, arc gear ring and limit shaft.
Fig. 6 is the structure diagram of the adjustable sanding apparatus of the present invention.
Fig. 7 is the II of Fig. 6 of the present invention to partial enlarged view.
Fig. 8 is the full sectional view of the adjustable sanding apparatus of the present invention.
Fig. 9 is the C-C of Fig. 8 of the present invention to sectional view.
Specific embodiment
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 9, a kind of high ferro motor-car track special grinding cleaning machine, including variable high pressure cleaning device 8,
Variable high pressure cleaning device 8 can adjust high-pressure wash direction so that the present invention is unaffected in bruting process, and polishing finishes
High-pressure wash direction is adjusted afterwards to work, and is polished using the residual adhered on high-pressure water jet operation principle Rapid Cleaning rail
Iron filings and the dust do not removed, high-pressure wash effect is good, and the lower end of variable high pressure cleaning device 8 is symmetrically installed with four No. four liquid
Cylinder pressure 10, the top of four No. four hydraulic cylinders 10 are provided with adjustable sanding apparatus 9, and four No. four hydraulic cylinders 10 can adjust this hair
Bright polishing height so that the present invention is suitable for the polishing cleaning of rail under different terrain height, and adjustable sanding apparatus 9 can
Polished back and forth with being close to rail surface completely, polishing scope is big, and polishing effect is good, and work efficiency is high.
The variable high pressure cleaning device 8 includes cleaning support plate 81, and the lower face both sides of cleaning support plate 81 are symmetrically installed with
Two cleanings adjust side chains 82 and two high-pressure wash side chains 83, two cleanings adjust side chains 82 respectively with two high-pressure wash branch
Chain 83 is connected, and two cleanings, which adjust side chain 82, can accurately adjust the high-pressure wash angle of two high-pressure wash side chains 83, when this
Two cleanings adjust the two high-pressure wash side chains 83 of adjusting of side chain 82 and up move when invention is being polished so that the present invention
Unaffected in bruting process, polishing finishes latter two cleaning adjusting two high-pressure wash side chain 83 of adjusting of side chain 82 and down transports
It is dynamic, utilize the residual polishing iron filings adhered on high-pressure water jet operation principle Rapid Cleaning rail and the dust do not removed, high pressure
Cleaning performance is good；The cleaning, which adjusts side chain 82, includes two cleaning lifting lugs 821 for being welded on 81 lower face of cleaning support plate, cleaning
Adjustment axis 822 is installed between lifting lug 821, the middle part of adjustment axis 822 is provided with adjustment gear 823, adjustment axis 822 by key
Rear end regulation motor 824 is provided with by shaft coupling, regulation motor 824 is installed on the lower end of cleaning support plate 81 by motor cabinet
Face, drives adjustment axis 822 to rotate, adjustment axis 822 drives adjustment gear 823 to rotate, adjustment gear 823 by regulation motor 824
Corresponding high-pressure wash side chain 83 is driven to adjust cleaning angle；The high-pressure wash side chain 83 includes being symmetrically welded at cleaning support plate 81
Two of rear and front end clean risers 831, are provided between the lower ends of two cleaning risers 831 by bearing and clean shaft 832,
The middle part of cleaning shaft 832 is welded with Y types release handle 833, and the top of Y types release handle 833 is provided with arc gear ring 834, arc
Gear ring 834 is meshed with adjustment gear 823, and the gearratio of adjustment gear 823 and arc gear ring 834 is 3:1, adjustment gear 823
Drive arc gear ring 834 to rotate, pass through 3:1 low gearratio drives the velocity of rotation for reducing arc gear ring 834, improves transmission
Stationary performance, arc gear ring 834 drives Y types release handle 833 to be rotated in cleaning shaft 832, and the both ends of arc gear ring 834 are set
It is equipped with two and blocks block 834a, two blocks block 834a and define positive negative rotation model of the arc gear ring 834 in adjustment gear 823
Enclose, two block two extreme rotational positions that block 834a positions are exactly 834 both forward and reverse directions of arc gear ring, arc gear ring
The slewing area that 834 positive and negative slewing area is exactly Y types release handle 833 in cleaning shaft 832, while two arc gear rings 834
On two block block 834a 833 upper end of Y types release handle effectively limited, the lower end of the Y types release handle 833 is fixed
Limit shaft 835 is installed, the both ends of limit shaft 835 are separately mounted on two arc-shaped limit rings 836 by sliding matching mode,
And it is welded with three connecting pole 836a, three companies between each 836 upper end of arc-shaped limit ring and 831 lower end of corresponding cleaning riser
Meet column 836a and play the role of connection and fixed support arc spacing ring 836, the scope of arc-shaped limit ring 836 is just limit shaft
835 positive and negative rotation scope, positive and negative turn with arc gear ring 834 in adjustment gear 823 of the positive and negative rotation scope of limit shaft 835
Dynamic scope is corresponding, while spaced motion of the limit shaft 835 on arc-shaped limit ring 836 has 833 lower end of Y types release handle
The restriction of effect so that 833 upper end of Y types release handle, lower end uniformly limit, so that the present invention is accurate to determine that Y types are adjusted
The slewing area of handle 833, finally accurately determine the present invention high-pressure wash angle of regulation range, it is described cleaning shaft 832,
The central axis of limit shaft 835, arc-shaped limit ring 836 and arc gear ring 834 4 be combined with each other, and is caused using coaxial line principle
Adjustment gear 823 drives arc gear ring 834 being cleaned in the slewing area of Y types release handle 833, Y types release handle 833 in the present invention
The slewing area three of slewing area, limit shaft 835 on arc-shaped limit ring 836 in shaft 832 is equal, so that this hair
It is bright can accurate up and down adjustment high-pressure wash angle；The lower end of the Y types release handle 833, which is welded with, adjusts support plate 837, adjusts
The end that the lower end uniform welding of support plate 837 has three adjusting pillars 837a, three adjusting pillar 837a is welded with cleaning and fixes
Plate 88, three adjusting pillar 837a play the role of even support cleaning fixed plate 838, and 838 lower end of cleaning fixed plate is uniformly set
It is equipped with three cleaning fixed blocks 838a, three cleaning fixed block 838a and is respectively fixed with three giants 839, regulates clear
Three giants 839 after washing utilize the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The dust do not removed, high-pressure wash effect are good.During work, needed after the present invention polishes on timely high-pressure wash rail
The residual polishing iron filings of attachment and the dust do not removed, first according to rail position adjusting high-pressure wash angle of the present invention, two
Two regulation motors 824 that a cleaning is adjusted on side chain 82 start simultaneously at work, and regulation motor 824 drives adjustment axis 822 to rotate,
Adjustment axis 822 drives adjustment gear 823 to rotate, and adjustment gear 823 drives arc gear ring 834 to rotate, and arc gear ring 834 drives Y
833 upper end of type release handle is rotated with the limit shaft 835 on 833 lower end of Y types release handle in cleaning shaft 832 in arc-shaped limit ring
Rotated on 836, due to having carried out effective restriction to 833 upper end of Y types release handle, lower end in the present invention so that the present invention reaches
Present invention work can immediately be stopped by stopping regulation motor 824 when specifying high-pressure wash position, so as to accurately have adjusted
The high-pressure wash angle of three giants 839 in the lower section of fixed plate 838 is cleaned, regulates three giants after cleaning
839 utilize the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail and the dust do not removed, high pressure
Cleaning performance is good.
The adjustable sanding apparatus 9 includes the polishing support plate 91 for being installed on four No. four 10 lower ends of hydraulic cylinder, support plate of polishing
Liang Ge moving mechanisms 92 are symmetrically installed with left and right sides of 91 lower end, the inner side of Liang Ge moving mechanisms 92 is separately installed with two polishings
Side chain 93, two polishing side chains 93 between be connected using welding manner, two polishing side chains 93 between be used for place required polishing
Rail, the upper end of two polishing side chains 93 are respectively welded two mobile travellers 94, and two mobile 94 upper ends of traveller pass through slip
Fit system is provided with two mobile chutes 95, and two 95 upper ends of mobile chute are respectively welded at the lower face of polishing support plate 91,
Two polishing side chains are driven by the spacing auxiliary Xia Liangge moving mechanisms 92 of two mobile travellers 94 and two mobile chutes 95
The 93 polishing campaigns back and forth stablized；The moving mechanism 92 includes being symmetrically welded at two polishings of 91 lower end of polishing support plate
Lifting lug 921, polishing motor 922, polishing are provided with 921 inner wall of polishing lifting lug of 91 rear end of polishing support plate by motor cabinet
Polishing leading screw 923 is provided with by shaft coupling on the output shaft of motor 922, the middle part side of being connected through a screw thread for leading screw 923 of polishing
Formula is provided with polishing motion block 924, drives polishing motion block 924 to stablize on polishing leading screw 923 by motor 922 of polishing and moves；Institute
State two reinforcing rib blocks 931 that polishing side chain 93 includes being welded on corresponding polishing 924 side wall of motion block, two reinforcing rib blocks 931
End be welded on the back of bow-shaped support 932, reinforcing rib block 931, which plays, is fixedly connected with bow-shaped support 932 and polishing motion block 924
Effect, be symmetrically installed with two No. five hydraulic cylinders 933 in the middle inside of bow-shaped support 932, two No. five hydraulic cylinders 933
Top is provided with main abrading block 934, winner's abrading block 934 is close to required polishing by the movement of two No. five hydraulic cylinders 933
In the middle part of rail side wall, the upper and lower ends of main abrading block 934 are separately installed with two No.1 auxiliary mills by No.1 limit spring 935
Block 936, two No.1s aid in being separately installed with two No. two auxiliary by No. two limit springs 937 on the outer wall of abrading block 936
Abrading block 938, abrading block 936 is aided in by the spacing connection function No.1 of No.1 limit spring 935 and No. two limit springs 937
It can be synchronized with the movement with main 934, No. two auxiliary abrading blocks 938 of abrading block, be separately installed with the outer wall of two No. two auxiliary abrading blocks 938
Two No. six hydraulic cylinders 939, can be close to by No. two auxiliary abrading blocks 938 of movement two of two No. six hydraulic cylinders 939
In required polishing rail side wall upper and lower ends, the bottom of two No. six hydraulic cylinders 939 is separately mounted to the inner side of bow-shaped support 932
Upper and lower ends；Between 936, No. two main abrading block 934, No.1 auxiliary abrading block auxiliary abrading blocks 938 on described two polishing side chains 93
I-shaped polishing structure is formed, it is corresponding with the shape of rail.During work, pass through four on two polishing side chains 93 in the present invention
Two main abrading blocks 934 of No. five 933 activity adjustments of hydraulic cylinder are close in the middle part of required polishing rail side wall, pass through two polishing side chains
Four No. six hydraulic cylinders, 939 activity adjustment, four No. two auxiliary abrading blocks 938 on 93 are close to above and below required polishing rail side wall
Both ends, and four No.1s on two polishing side chains 93 aid in abrading block 936 due to 935, No. two limit springs of No.1 limit spring
937 connection position-limiting action follows corresponding 934, No. two auxiliary abrading blocks 938 of main abrading block to be close to above and below required polishing rail side wall
Transition recess, so as to constitute the I-shaped polishing structure for being close to rail surface so that the present invention can be close to rail completely
Surface, at this time two in Liang Ge moving mechanisms 92 polishing motor 922 start simultaneously at movement, two polishing motors 922 drive two
A polishing motion block 924 stablizes movement on two polishing leading screws 923, and two polishing motion blocks 924 drive two polishing side chains 93 to exist
Two mobile travellers 94 are moved back and forth with what is stablized under the spacing auxiliary of two mobile chutes 95, two polishing side chain 93 it
Between the polishing campaign back and forth stablized to rail of I-shaped polishing structure that is formed, polishing scope is big, and polishing effect is good, and work is imitated
Rate is high.
In use, the present invention is installed in existing mobile equipment first, it is by existing mobile equipment that the present invention is mobile
To required polishing rail section, after location determination is good, then adjustable polishing is adjusted by four No. four hydraulic cylinders 10 and filled
9 polishing height is put, four when two polishing side chains 93 on adjustable sanding apparatus 9 are positioned at required polishing rail section both sides
Number hydraulic cylinder 10 is stopped so that the present invention is suitable for the polishing cleaning of rail under different terrain height, adjustable at this time
Sanding apparatus 9 is started to work, and first passes through four No. five hydraulic cylinders 933 activity adjustment, two main abrading blocks on two polishing side chains 93
934 are close in the middle part of required polishing rail side wall, then pass through the activity tune of four No. six hydraulic cylinders 939 on two polishing side chains 93
Section four No. two auxiliary abrading blocks 938 be close to needed for polishing rail side wall upper and lower ends, and two polishing side chains 93 on four
No.1 aids in abrading block 936 to correspond to main mill since the connection position-limiting action of 935, No. two limit springs 937 of No.1 limit spring follows
934, No. two auxiliary abrading blocks 938 of block are close to required polishing rail side wall transition recess up and down, and rail is close to so as to constitute
The I-shaped polishing structure on surface so that the present invention can be close to rail surface completely, at this time two in Liang Ge moving mechanisms 92
A polishing motor 922 starts simultaneously at movement, and two polishing motors 922 drive two polishing motion blocks 924 in two polishing leading screws 923
Upper stable mobile, two polishing motion blocks 924 drive two polishing side chains 93 in two mobile travellers 94 and two mobile chutes 95
Spacing auxiliary under stablized move back and forth, two polishing side chains 93 between formed I-shaped polishing structure to rail carry out
Stable polishing campaign back and forth, polishing scope is big, and polishing effect is good, and work efficiency is high；When this position polishing of the invention finishes
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed are needed afterwards, at this time variable high pressure cleaning device
8 start to work, and first adjust high-pressure wash angle of the present invention according to rail position, and two cleanings adjust two on side chain 82
Regulation motor 824 starts simultaneously at work, and regulation motor 824 drives adjustment axis 822 to rotate, and adjustment axis 822 drives adjustment gear 823
Rotate, adjustment gear 823 drives arc gear ring 834 to rotate, and arc gear ring 834 drives 833 upper end of Y types release handle in cleaning shaft
On 832 rotate and 833 lower end of Y types release handle on limit shaft 835 rotated on arc-shaped limit ring 836, due in the present invention to Y
833 upper end of type release handle, lower end have carried out effective restriction so that the present invention reaches passes through stopping when specifying high-pressure wash position
Regulation motor 824 can immediately stop present invention work, so as to accurately have adjusted 838 three high pressure waters in lower section of cleaning fixed plate
The high-pressure wash angle of rifle 839, three giants 839 regulated after cleaning are quick using Cleaning by High Pressure Water Jet principle
The residual polishing iron filings adhered on cleaning rail and the dust do not removed, high-pressure wash effect is good, realizes the present invention to rail
Full-automatic sanding cleaning function, without human intervention, the degree of automation is high, and polishing cleaning speed is fast, and work efficiency is high, solves
By being needed existing for human assistance mode of operation manual operation, the degree of automation are low, beat for existing rail polishing cleaning equipment
Mill cleaning speed is slow, polishing effect is poor, equipment is difficult to be close to rail surface completely, polishing scope is small, the scope of application is small, remains
The problems such as iron filings cleaning performance difference of polishing and work efficiency are low, have reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description simply illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
Define.
Claims (6)
- A kind of 1. high ferro motor-car track special grinding cleaning machine, it is characterised in that：It is variable including variable high pressure cleaning device (8) The lower end of high-pressure cleaning device (8) is symmetrically installed with four No. four hydraulic cylinders (10), the top peace of four No. four hydraulic cylinders (10) Equipped with adjustable sanding apparatus (9)；The variable high pressure cleaning device (8) includes cleaning support plate (81), cleans under support plate (81) End face both sides are symmetrically installed with two cleanings and adjust side chain (82) and two high-pressure wash side chains (83), and two cleanings adjust side chain (82) it is connected respectively with two high-pressure wash side chains (83)；The cleaning adjusts side chain (82) and is welded on cleaning support plate including two (81) the cleaning lifting lug (821) of lower face, adjustment axis (822) is provided between cleaning lifting lug (821), adjustment axis (822) Middle part is provided with adjustment gear (823) by key, and the rear end of adjustment axis (822) is provided with regulation motor (824) by shaft coupling, Regulation motor (824) is installed on the lower face of cleaning support plate (81) by motor cabinet；The high-pressure wash side chain (83) include pair Claim two cleaning risers (831) for being welded on cleaning support plate (81) rear and front end, lead between the lower end of two cleaning risers (831) Cross bearing and cleaning shaft (832) is installed, Y types release handle (833), Y type release handles are welded with the middle part of cleaning shaft (832) (833) arc gear ring (834) is provided with the top of, arc gear ring (834) is meshed with adjustment gear (823), arc gear ring (834) be provided at both ends with two and block block (834a), the lower end of the Y types release handle (833) is installed with limit shaft (835), the both ends of limit shaft (835) are separately mounted on two arc-shaped limit rings (836) by sliding matching mode, and each Three connecting poles (836a), the Y are welded between arc-shaped limit ring (836) upper end and corresponding cleaning riser (831) lower end The lower end of type release handle (833), which is welded with, adjusts support plate (837), and the lower end uniform welding for adjusting support plate (837) has three adjustings Pillar (837a), the end of three adjusting pillars (837a) are welded with cleaning fixed plate (88), and cleaning fixed plate (838) lower end is equal It is even to be provided with three cleaning fixed blocks (838a), it is respectively fixed with three giants on three cleaning fixed blocks (838a) (839)；The adjustable sanding apparatus (9) includes being installed on the polishing support plate (91) of four No. four hydraulic cylinder (10) lower ends, polishing Liang Ge moving mechanisms (92) are symmetrically installed with left and right sides of the lower end of support plate (91), are installed respectively on the inside of Liang Ge moving mechanisms (92) There are two polishing side chains (93), be connected between two polishing side chains (93) using welding manner, two the upper of side chain (93) of polishing End is respectively welded two mobile travellers (94), and two mobile traveller (94) upper ends are provided with two shiftings by sliding matching mode Dynamic sliding slot (95)；The moving mechanism (92) includes two polishing lifting lugs (921) for being symmetrically welded at polishing support plate (91) lower end, Polishing motor (922), polishing electricity are provided with by motor cabinet on polishing lifting lug (921) inner wall of polishing support plate (91) rear end Polishing leading screw (923) is provided with by shaft coupling on the output shaft of machine (922), the middle part of polishing leading screw (923) is connected by screw thread The mode of connecing is provided with polishing motion block (924)；Two No. five hydraulic cylinders are symmetrically installed with the middle inside of bow-shaped support (932) (933), the top of two No. five hydraulic cylinders (933) is provided with main abrading block (934), and the upper and lower ends of main abrading block (934) pass through No.1 limit spring (935) is separately installed with two No.1 auxiliary abrading blocks (936), the outer wall of two No.1 auxiliary abrading blocks (936) On by No. two limit springs (937) be separately installed with two No. two auxiliary abrading blocks (938), two No. two auxiliary abrading blocks (938) two No. six hydraulic cylinders (939) are separately installed with outer wall, the bottom of two No. six hydraulic cylinders (939) is installed respectively In the inner side upper and lower ends of bow-shaped support (932).
- A kind of 2. high ferro motor-car track special grinding cleaning machine according to claim 1, it is characterised in that：The adjusting tooth The gearratio for taking turns (823) and arc gear ring (834) is 3:1.
- A kind of 3. high ferro motor-car track special grinding cleaning machine according to claim 1, it is characterised in that：The cleaning turns Axis (832), limit shaft (835), the central axis of arc-shaped limit ring (836) and arc gear ring (834) four be combined with each other.
- A kind of 4. high ferro motor-car track special grinding cleaning machine according to claim 1, it is characterised in that：It is described two to beat Grind and form I-shaped polishing between the main abrading block (934) on side chain (93), No.1 auxiliary abrading block (936), No. two auxiliary abrading blocks (938) Structure.
- A kind of 5. high ferro motor-car track special grinding cleaning machine according to claim 1, it is characterised in that：The polishing branch Chain (93) includes two reinforcing rib blocks (931) being welded on corresponding polishing motion block (924) side wall, two reinforcing rib blocks (931) End be welded on the backs of bow-shaped support (932).
- A kind of 6. high ferro motor-car track special grinding cleaning machine according to claim 1, it is characterised in that：Two mobile cunnings Groove (95) upper end is respectively welded at the lower face of polishing support plate (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711270698.9A CN108000284A (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711270698.9A CN108000284A (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
| CN201610493546.4A CN106112736B (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610493546.4A Division CN106112736B (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108000284A true CN108000284A (en) | 2018-05-08 |
Family
ID=57284559
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610493546.4A Active CN106112736B (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
| CN201711270698.9A Withdrawn CN108000284A (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610493546.4A Active CN106112736B (en) | 2016-06-28 | 2016-06-28 | A kind of high ferro motor-car track special grinding cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN106112736B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549260A (en) * | 2020-11-25 | 2021-03-26 | 陕西筑恒泰管桩有限公司 | Tubular pile mould belt cleaning device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107178016B (en) * | 2017-07-19 | 2023-04-14 | 杨怀杰 | Steel rail fat edge grinding machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3889575A (en) * | 1972-04-07 | 1975-06-17 | Elektro Thermit Gmbh | Device for profiling the rail head of vignoles rails |
| DE4220456C1 (en) * | 1992-06-23 | 1993-10-28 | Elektro Thermit Gmbh | Rail grinding machine |
| CN2219902Y (en) * | 1995-04-24 | 1996-02-14 | 北京铁路局北京工务机械厂 | Multipurpose grinder for rail profile |
| FR2812670B1 (en) * | 2000-08-01 | 2002-10-04 | Turripinoise De Mecanique S A | RAIL PROFILE GRINDER |
| CN2535436Y (en) * | 2002-01-18 | 2003-02-12 | 张轶华 | Steel-rail rail-road switch grinder |
-
2016
- 2016-06-28 CN CN201610493546.4A patent/CN106112736B/en active Active
- 2016-06-28 CN CN201711270698.9A patent/CN108000284A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549260A (en) * | 2020-11-25 | 2021-03-26 | 陕西筑恒泰管桩有限公司 | Tubular pile mould belt cleaning device |
| CN112549260B (en) * | 2020-11-25 | 2022-03-29 | 陕西筑恒泰管桩有限公司 | Tubular pile mould belt cleaning device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106112736B (en) | 2018-05-11 |
| CN106112736A (en) | 2016-11-16 |
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Application publication date: 20180508 |