CN108000150A - A kind of processing unit (plant) of wheel cylinder - Google Patents
A kind of processing unit (plant) of wheel cylinder Download PDFInfo
- Publication number
- CN108000150A CN108000150A CN201711293248.1A CN201711293248A CN108000150A CN 108000150 A CN108000150 A CN 108000150A CN 201711293248 A CN201711293248 A CN 201711293248A CN 108000150 A CN108000150 A CN 108000150A
- Authority
- CN
- China
- Prior art keywords
- fixture
- turntable
- wheel cylinder
- workbench
- numerical control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses a kind of processing unit (plant) of wheel cylinder,Including rack,Frame upper end is equipped with numerical control boring and milling device,Digital control hole drilling device and numerical control chasing bar,Central rack is equipped with workbench,Workbench is equipped with bearing,Bearing inner sleeve is connected to turntable,Four photelectric receivers being uniformly distributed along the circumference are equipped with the middle part of turntable,Turntable bottom is toothed around,Workbench lower end is equipped with PLC controller,Servomotor and photosignal transmitter,Servo motor output shaft is equipped with right angle gear and is engaged with turntable,Turntable is equipped with fixture one,Fixture two,Fixture three and fixture four and along center of turntable circumference uniform distribution,Workbench is equipped with three cylinders,The piston rod of cylinder is equipped with trapezoidal compact heap,Fixture one,Fixture two,Fixture three and fixture four include limited block after two side limited blocks and one,Limited block is equipped with two fixing axles afterwards,This invention simplifies operating process,The waste of stand-by period is reduced at the same time,Substantially increase production efficiency,Add economic benefit.
Description
Technical field
The present invention relates to wheel cylinder manufacture field, more particularly to a kind of processing unit (plant) of wheel cylinder.
Background technology
Automobile wheel cylinder is a part indispensable inside brake system of car, and the mounting surface processing technology of wheel cylinder mainly has
Three steps：Lathe in machining upper surface and step lower face, drilling machine bore mounting hole and oilhole, to mounting hole and oilhole tapping, one
The process time of a wheel cylinder is that the first step is about 25 seconds, and the second cloth is about 35 seconds, and the 3rd step is about 25 seconds, plus more
Tool changing has, and operation, the operating times of a wheel cylinder such as mobile wheel cylinder clamps again are at least 160 seconds, and period worker repeats
Mobile, clamping wheel cylinder, causes high effort for, the efficiency that works long hours can progressively decline.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of processing unit (plant) of wheel cylinder, to solve to cause in the prior art
The above-mentioned defects.
To achieve the above object, the present invention provides following technical solution：A kind of processing unit (plant) of wheel cylinder, including rack,
The frame upper end is equipped with numerical control boring and milling device, digital control hole drilling device and numerical control chasing bar, and the central rack is equipped with work
Platform, the workbench are equipped with bearing, and the bearing inner sleeve is connected to turntable, is uniformly distributed along the circumference in the middle part of the turntable equipped with four
Photelectric receiver, the turntable bottom are toothed around, and the workbench lower end is equipped with PLC controller, servomotor and optical telecommunications
Number transmitter, the photosignal transmitter are located at the directly to the left of turntable, the servo motor output shaft be equipped with right angle gear and
Engaged with turntable, the turntable is equipped with fixture one, fixture two, fixture three and fixture four and along center of turntable circumference uniform distribution, institute
Fixture one, fixture two, fixture three and fixture four to be stated to align with four photelectric receivers, the workbench is equipped with three cylinders,
The piston rod of the cylinder is equipped with trapezoidal compact heap, and the numerical control boring and milling device is located at the surface of fixture two, the numerical control
Drilling equipment is located at the surface of fixture three, and the numerical control chasing bar is located at the surface of fixture four, the fixture one, fixture
2nd, fixture three and fixture four include limited block after two side limited blocks and one, and the rear limited block is equipped with two fixations
Axis.
Preferably, the turntable bottom and workbench upper end are equipped with the sliding slot of arc, and ball is equipped between the sliding slot.
Preferably, the rear limited block and side limited block are fixed on turntable by clamping screw, and at least provided with two
.
Preferably, the centerlines of the center line of the fixing axle and trapezoidal compact heap are 15 degree.
Preferably, the end face of the side limited block is equipped with rubber skin.
It is using the beneficial effect of above technical scheme：A kind of processing unit (plant) of wheel cylinder of the present invention, the use of the present apparatus
Method is：The front of worker's siding clip tool one, is first powered to device, and photosignal transmitter projects photosignal, then by pressing from both sides
The photelectric receiver of the lower section of tool one receives and feeds back to PLC controller, and PLC controller control servomotor remains stationary as 30 seconds,
The piston rod ejection of cylinder, and numerical control boring and milling device, digital control hole drilling device and numerical control chasing bar work, servomotor stops
During only, two automobile wheel cylinders to be processed are inserted in fixing axle by worker, one end of automobile wheel cylinder is abutted rear limited block, and 30
After second, numerical control boring and milling device, digital control hole drilling device and numerical control chasing bar are stopped, and the piston rod of cylinder is retracted, servo electricity
Machine rotates, and right angle gear thereon drives turntable to rotate counterclockwise, and after rotating 90 degree, the photelectric receiver of the lower section of fixture two receives
PLC controller is then fed back to photosignal, servomotor stops operating 30 seconds, and repeats above-mentioned action, at this time fixture one
It is located at the lower section of numerical control boring and milling device together with automobile wheel cylinder, after the piston rod of cylinder stretches out, trapezoidal compact heap is by automobile wheel cylinder top
Fasten, while numerical control boring and milling device carries out boring and milling to the upper surface of automobile wheel cylinder and wheel cylinder lower face, while worker will go to
The fixed hub of the fixture two in front is got on the car wheel cylinder, after 30 seconds, numerical control boring and milling device, digital control hole drilling device and numerical control tapping dress
Stopping is put, cylinder piston rod is retracted, and after turntable rotates counterclockwise 90 degree, the photelectric receiver of the lower section of fixture three receives optical telecommunications
Number then feed back to PLC controller, servomotor stops operating 30 seconds, and repeats above-mentioned action, worker consolidating on fixture three
Dead axle is inserted in automobile wheel cylinder, and fixture two goes to and boring and milling operation is carried out below numerical control boring and milling device, and fixture one goes to digital control hole drilling dress
Put lower section and carry out bore operation, servomotor drives turntable to be rotated further 90 degree after 30 seconds, the photelectric receiver of the lower section of fixture four
Receive photosignal and then feed back to PLC controller, servomotor stops operating 30 seconds, and fixture one goes to numerical control chasing bar
Lower section carries out tapping operation, and fixture two goes to and bore operation is carried out below digital control hole drilling device, and fixture three goes to numerical control boring and milling dress
Put lower section and carry out boring and milling operation, worker is inserted in automobile wheel cylinder in the fixing axle of fixture four, and servomotor drives turntable after 30 seconds
90 degree are rotated, fixture one is returned to immediately ahead of worker at this time, and the automobile wheel cylinder processed is taken out and is inserted in vapour to be processed by worker
Wheel cylinder, turntable rotate after a week, and two automobile wheel cylinders just machine, and turntable often rotates 90 degree and stops 30 seconds, withholding period
Between automobile wheel cylinder be processed and load automobile wheel cylinder to be processed, compared to traditional processing unit (plant) and processing method, the present apparatus
When in use, the action that required worker completes is simple, need to only pull down machined automobile wheel cylinder and load wheel cylinder to be processed, letter
Operating process is changed, while has reduced the waste of stand-by period, substantially increased production efficiency, add economic benefit.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention；
Fig. 2 is the workbench schematic diagram of the present invention；
Fig. 3 is the fixture one of the present invention, four schematic diagram of fixture two, fixture three and fixture.
Wherein, 1- racks, 2- numerical control boring and milling devices, 3- digital control hole drilling devices, 4- numerical control chasing bars, 5- fixtures one, 6-
Fixture two, 7- fixtures four, the trapezoidal compact heaps of 8-, 9- cylinders, 10- workbench, 11- sliding slots, 12- balls, 13-PLC controllers,
14- photosignal transmitters, 15- right angle gears, 16- servomotors, 17- photelectric receivers, 18- turntables, 19- clamping screws,
20- automobile wheel cylinders, 21- fixing axles, limited block after 22-, 23- sides limited block, 24- rubber skins, 25- bearings, 26- fixtures three.
Embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
Fig. 1-3 shows the embodiment of the present invention：A kind of processing unit (plant) of wheel cylinder, including rack 1, the rack 1
Upper end is equipped with numerical control boring and milling device 2, digital control hole drilling device 3 and numerical control chasing bar 4, and the middle part of rack 1 is equipped with workbench 10,
The workbench 10 is equipped with bearing 25, and turntable 18 is socketed with the bearing 25, and the middle part of turntable 18 is equipped with four along circle
The photelectric receiver 17 of Zhou Junbu, 18 bottom of turntable are toothed around, 10 lower end of workbench be equipped with PLC controller 13,
Servomotor 16 and photosignal transmitter 14, the photosignal transmitter 14 are located at the directly to the left of turntable 18, the servo
16 output shaft of motor is equipped with right angle gear 15 and is engaged with turntable 18, and the turntable 18 is equipped with fixture 1, fixture 26, fixture
3 26 and fixture 47 and it is evenly distributed with along 18 center circumferential of turntable, the fixture 1, fixture 26, fixture 3 26 and fixture 47 and four
A photelectric receiver 17 aligns, and the workbench 10 is equipped with three cylinders 9, and the piston rod of the cylinder 9 is equipped with trapezoidal pressure
Tight block 8, the numerical control boring and milling device 2 are located at the surface of fixture 26, and the digital control hole drilling device 3 is being located at fixture 3 26 just
Top, the numerical control chasing bar 4 are located at the surface of fixture 47, the fixture 1, fixture 26, fixture 3 26 and fixture
47 include limited block 22 after two side limited blocks 23 and one, and the rear limited block 22 is equipped with two fixing axles 21.
In the present embodiment, 18 bottom of turntable and 10 upper end of workbench are equipped with the sliding slot 11 of arc, the sliding slot 11
Between be equipped with ball 12.
In the present embodiment, the rear limited block 22 and side limited block 23 are fixed on turntable 18 by clamping screw 19,
And at least provided with two, prevent from rocking, improve positioning accuracy.
In the present embodiment, the center line of the fixing axle 21 and the centerlines of trapezoidal compact heap 8 are 15 degree, are made trapezoidal
Compact heap 8 has automobile wheel cylinder 20 larger thrust, can adjust in proper range.
In the present embodiment, the end face of the side limited block 23 is equipped with rubber skin 24, when automobile wheel cylinder 20 is inserted in fixing axle 21,
Automobile wheel cylinder 20 is temporarily fixed by fixing axle 21 and rubber skin 24, when turntable 18 rotates, automobile wheel cylinder 20 will not be because
Rocked for rotation, influence machining accuracy.
Based on a kind of above-mentioned, the processing unit (plant) of wheel cylinder of structure of the present invention, the application method of the present apparatus is：Worker's siding clip
Have one 5 front, be first powered to device, photosignal transmitter 14 projects photosignal, then by the photoelectricity of the lower section of fixture 1
Receiver 17 receives and feeds back to PLC controller 13, and PLC controller 13 controls servomotor 16 to remain stationary as 30 seconds, cylinder 9
Piston rod ejects, and numerical control boring and milling device 2, digital control hole drilling device 3 and numerical control chasing bar 4 work, and servomotor 16 stops
During only, two automobile wheel cylinders 20 to be processed are inserted in fixing axle 21 by worker, one end of automobile wheel cylinder 20 is limited after abutting
Position block is after 22,30 seconds, and numerical control boring and milling device 2, digital control hole drilling device 3 and numerical control chasing bar 4 are stopped, the piston of cylinder 9
Bar is retracted, and servomotor 16 rotates, and right angle gear 15 thereon drives turntable 18 to rotate counterclockwise, after rotating 90 degree, fixture 26
The photelectric receiver 17 of lower section receives photosignal and then feeds back to PLC controller 13, and servomotor 16 stops operating 30 seconds,
And above-mentioned action is repeated, fixture 1 is located at the lower section of numerical control boring and milling device 2, the piston rod of cylinder 9 together with automobile wheel cylinder 20 at this time
After stretching, automobile wheel cylinder 20 is held out against fixation by trapezoidal compact heap 8, while numerical control boring and milling device 2 is to the upper surface of automobile wheel cylinder 20
And wheel cylinder lower face carries out boring and milling, while the fixing axle 21 for the fixture 26 for going to front is put on automobile wheel cylinder 20,30 seconds by worker
Afterwards, numerical control boring and milling device 2, digital control hole drilling device 3 and numerical control chasing bar 4 stop, and 9 piston rod of cylinder is retracted, 18 inverse time of turntable
After pin rotates 90 degree, the photelectric receiver 17 of the lower section of fixture 3 26 receives photosignal and then feeds back to PLC controller 13, watches
Taking motor 16 to stop operating 30 seconds, and repeat above-mentioned action, fixing axle 21 of the worker on fixture 3 26 is inserted in automobile wheel cylinder 20,
Fixture 26 goes to the lower section of numerical control boring and milling device 2 and carries out boring and milling operation, and fixture 1 goes to the lower section of digital control hole drilling device 3 and drills
Operation, servomotor 16 drives turntable 18 to be rotated further 90 degree after 30 seconds, and the photelectric receiver 17 of the lower section of fixture 47 receives light
Then electric signal feeds back to PLC controller 13, servomotor 16 stops operating 30 seconds, and fixture 1 is gone under numerical control chasing bar 4
Fang Jinhang tapping operations, fixture 26 go to the lower section of digital control hole drilling device 3 and carry out bore operation, and fixture 3 26 goes to numerical control boring and milling
The lower section of device 2 carries out boring and milling operation, and worker is inserted in automobile wheel cylinder servomotor after 20,30 seconds in the fixing axle 21 of fixture 47
16 drive turntable 18 to rotate 90 degree, and fixture 1 is returned to immediately ahead of worker at this time, and worker takes out the automobile wheel cylinder 20 processed simultaneously
Automobile wheel cylinder 20 to be processed is inserted in, turntable 18 rotates after a week, and two automobile wheel cylinders 20 just machine, and turntable 18 often rotates
90 degree and stop 30 seconds, automobile wheel cylinder 20 is processed during stopping and loads automobile wheel cylinder 20 to be processed, compared to traditional
Processing unit (plant) and processing method, when in use, the action that required worker completes is simple for the present apparatus, only need to pull down machined automotive wheels
Cylinder 20 and filling wheel cylinder to be processed, simplify operating process, while reduce the waste of stand-by period, substantially increase production
Efficiency, adds economic benefit.
Above-described is only the preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (5)
1. a kind of processing unit (plant) of wheel cylinder, including rack, it is characterised in that：The frame upper end is equipped with numerical control boring and milling device, number
Control drilling equipment and numerical control chasing bar, the central rack are equipped with workbench, and the workbench is equipped with bearing, the bearing
Turntable is inside socketed with, four photelectric receivers being uniformly distributed along the circumference are equipped with the middle part of the turntable, the turntable bottom is toothed around,
The workbench lower end is equipped with PLC controller, servomotor and photosignal transmitter, and the photosignal transmitter, which is located at, to be turned
The directly to the left of disk, the servo motor output shaft are equipped with right angle gear and are engaged with turntable, and the turntable is equipped with fixture one, folder
Tool two, fixture three and fixture four and along center of turntable circumference uniform distribution, the fixture one, fixture two, fixture three and fixture four and four
A photelectric receiver alignment, the workbench are equipped with three cylinders, and the piston rod of the cylinder is equipped with trapezoidal compact heap, institute
The surface that numerical control boring and milling device is located at fixture two is stated, the digital control hole drilling device is located at the surface of fixture three, the numerical control
Chasing bar is located at the surface of fixture four, and the fixture one, fixture two, fixture three and fixture four include two side limited blocks
With one after limited block, it is described after limited block be equipped with two fixing axles.
2. the processing unit (plant) of wheel cylinder according to claim 1, it is characterised in that：The turntable bottom and workbench upper end are equal
Sliding slot equipped with arc, is equipped with ball between the sliding slot.
3. the processing unit (plant) of wheel cylinder according to claim 1, it is characterised in that：Limited block and side limited block are logical after described
Clamping screw is crossed to be fixed on turntable, and at least provided with two.
4. the processing unit (plant) of wheel cylinder according to claim 1, it is characterised in that：The center line of the fixing axle and trapezoidal pressure
The centerlines of tight block are 15 degree.
5. the processing unit (plant) of wheel cylinder according to claim 1, it is characterised in that：The end face of the side limited block is equipped with rubber
Skin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711293248.1A CN108000150A (en) | 2017-12-08 | 2017-12-08 | A kind of processing unit (plant) of wheel cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711293248.1A CN108000150A (en) | 2017-12-08 | 2017-12-08 | A kind of processing unit (plant) of wheel cylinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108000150A true CN108000150A (en) | 2018-05-08 |
Family
ID=62057628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711293248.1A Pending CN108000150A (en) | 2017-12-08 | 2017-12-08 | A kind of processing unit (plant) of wheel cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108000150A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202456A (en) * | 2018-11-01 | 2019-01-15 | 台州市九创科技有限公司 | A kind of automatic boring and milling tapping compounding machine |
-
2017
- 2017-12-08 CN CN201711293248.1A patent/CN108000150A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202456A (en) * | 2018-11-01 | 2019-01-15 | 台州市九创科技有限公司 | A kind of automatic boring and milling tapping compounding machine |
| CN109202456B (en) * | 2018-11-01 | 2023-09-15 | 台州市九创科技有限公司 | Automatic boring, milling and tapping compound machine |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180508 |
|
| WD01 | Invention patent application deemed withdrawn after publication |