CN107985698B - Automatic plastic sucking packaging production line for irregular toy production - Google Patents
Automatic plastic sucking packaging production line for irregular toy production Download PDFInfo
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- CN107985698B CN107985698B CN201711454176.4A CN201711454176A CN107985698B CN 107985698 B CN107985698 B CN 107985698B CN 201711454176 A CN201711454176 A CN 201711454176A CN 107985698 B CN107985698 B CN 107985698B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 230000001788 irregular Effects 0.000 title claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 106
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000007599 discharging Methods 0.000 claims abstract description 62
- 239000011087 paperboard Substances 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 238000007731 hot pressing Methods 0.000 claims abstract description 27
- 238000012546 transfer Methods 0.000 claims description 63
- 238000012856 packing Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000005452 bending Methods 0.000 claims description 12
- 239000000123 paper Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000012797 qualification Methods 0.000 abstract description 7
- 230000033001 locomotion Effects 0.000 description 17
- 239000000463 material Substances 0.000 description 13
- 230000009471 action Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 241000252254 Catostomidae Species 0.000 description 8
- 125000004122 cyclic group Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000011111 cardboard Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/02—Driving gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
Abstract
The invention relates to the field of toy production equipment, in particular to an automatic plastic uptake packaging production line for irregular toy production, which comprises a circulating conveying mechanism for circulating conveying a die, wherein the circulating conveying mechanism comprises a feeding unit for feeding the die, a discharging unit for discharging the die, a production line connected between the feeding unit and the discharging unit and used for circulating conveying the die, and the feeding unit, the production line and the discharging unit are sequentially connected; the automatic feeding device also comprises a feeding mechanism which is perpendicular to the assembly line and used for feeding the paperboards, a pressing mechanism which is arranged at the rear of the feeding mechanism and used for realizing hot pressing, and a turnover mechanism which is arranged at the rear of the pressing mechanism and used for turning and transferring the packaging boxes. The invention has the advantages of high automation degree, high working efficiency, low labor cost, good packaging quality and high product qualification rate.
Description
Technical Field
The invention relates to the field of toy production equipment, in particular to an automatic plastic-sucking packaging production line for irregular toy production.
Background
In order to attract the attention of children, the toy packing box is generally composed of a paperboard and a plastic part, various patterns, descriptions and other information are printed on the paperboard, the plastic is transparent, and the children can see the appearance of the toy in the packing box through the plastic part so as to stimulate the purchasing desire of the children.
For the toy with irregular shape, the packing box is also irregular, and the prior art is mainly used for packing the toy by manual work, specifically, the procedures of manually taking the paper board, manually placing the toy on the paper board, manually taking the plastic board, manually pressing and connecting the plastic board with the paper board, manually spraying codes and the like. On the one hand, the degree of automation is low, the cost of labor is high, work efficiency is low, and on the other hand, because of many randomness of manpower, the packaging quality is poor and the product qualification rate is low.
Disclosure of Invention
In order to solve the problems, the invention provides the automatic plastic sucking packaging production line for producing the irregular toys, which has the advantages of high automation degree, high working efficiency, low labor cost, good packaging quality and high product qualification rate.
The technical scheme adopted by the invention is as follows: the automatic plastic sucking packaging production line for irregular toy production comprises a circulating conveying mechanism for circulating and conveying a die, wherein the circulating conveying mechanism comprises a feeding unit for feeding the die, a discharging unit for discharging the die, a production line connected between the feeding unit and the discharging unit and used for circulating and conveying the die, and the feeding unit, the production line and the discharging unit are sequentially connected; the automatic feeding device also comprises a feeding mechanism which is perpendicular to the assembly line and used for feeding the paperboards, a pressing mechanism which is arranged at the rear of the feeding mechanism and used for realizing hot pressing, and a turnover mechanism which is arranged at the rear of the pressing mechanism and used for turning and transferring the packaging boxes.
The feeding unit comprises a first frame body, a plurality of first guide rods, a feeding plate, a first power assembly and a first connecting block, wherein the first guide rods are connected between the bottom and the top of the first frame body and perpendicular to a production line, the feeding plate is connected with the first guide rods in a lifting mode and used for placing a die, the first power assembly drives the feeding plate to lift along the first guide rods, the first connecting block is connected between the feeding plate and the first guide rods, the feeding plate is penetrated by the first guide rods, first linear bearings are arranged on the surfaces of two sides of the joint of the feeding plate and the first guide rods, the first linear bearings are sleeved outside the first guide rods, and the feeding plate is clamped between the two first linear bearings; the blanking unit comprises a second frame body, a plurality of second guide rods, a blanking plate, a second power assembly and a second connecting block, wherein the second guide rods are connected between the bottom and the top of the second frame body and are perpendicular to the assembly line, the blanking plate is connected with the second guide rods in a lifting mode and used for placing a die, the second power assembly drives the blanking plate to lift along the second guide rods, the second connecting block is connected between the blanking plate and the second guide rods, the first guide rods penetrate through the feeding plate, first linear bearings are arranged on the surfaces of two sides of the joint of the feeding plate and the first guide rods, the first linear bearings are sleeved outside the first guide rods, and the feeding plate is clamped between the two first linear bearings; the assembly line comprises an upper layer conveying belt and a lower layer conveying belt which are arranged in parallel, an upper layer conveying motor for driving the upper layer conveying belt to move and a lower layer conveying motor for driving the lower layer conveying belt to move, the feeding plate is lifted under the driving of the first power assembly to be connected with the upper layer conveying belt or the lower layer conveying belt, and the discharging plate is lifted under the driving of the second power assembly to be connected with the upper layer conveying belt or the lower layer conveying belt.
The technical scheme is further improved in that the first power assembly comprises a feeding motor positioned at the top of the first frame body, a first conveying roller positioned at the bottom of the first frame body, and a feeding conveying belt which is connected between the feeding motor and the first conveying roller and is perpendicular to the feeding plate; the second power assembly comprises a blanking motor positioned at the top of the second frame body, a second conveying roller positioned at the bottom of the second frame body, and a blanking conveying belt connected between the blanking motor and the second conveying roller and perpendicular to the blanking plate.
The technical scheme is further improved, the feeding unit further comprises a plurality of feeding driving rollers arranged on the feeding plate and a feeding pushing cylinder connected to the feeding plate, and the discharging unit further comprises a plurality of discharging driving rollers arranged on the discharging plate and a discharging pushing cylinder connected to the discharging plate.
The technical scheme is further improved in that an upper sliding groove is formed in the surface of the upper conveyor belt, and a lower sliding groove is formed in the surface of the lower conveyor belt.
The technical scheme is further improved in that the device comprises a vertical upright post perpendicular to a production line, a sliding table cylinder assembly perpendicular to the vertical upright post and forming a cross structure with the vertical upright post, a lifting cylinder vertically connected with the sliding table cylinder assembly, and a feeding sucker assembly connected with the output end of the lifting cylinder; the sliding table cylinder assembly is a rodless cylinder, comprises a horizontal guide rail perpendicular to a vertical upright post, a piston arranged in the horizontal guide rail, bending parts are outwards formed at two end parts of the horizontal guide rail, the sliding table cylinder assembly also comprises a horizontal mounting plate connected to the bending parts of the horizontal guide rail and parallel to the horizontal guide rail, and the lifting cylinder is connected to the horizontal mounting plate in a clamping mode.
The technical scheme is further improved that the pressing mechanism comprises a bracket which is perpendicular to the assembly line and is 7-shaped, a waist-shaped hole which is arranged on the bracket and is parallel to the assembly line, a lifting cylinder which is clamped in the waist-shaped hole, and a hot pressing head which is connected with the output end of the lifting cylinder; and a temperature control device is arranged in the hot pressing head.
The technical scheme is further improved that the turnover mechanism comprises a turnover unit for turning over the packing box and a transfer unit which is positioned behind the turnover unit and used for transferring the turned over packing box, and the turnover unit and the transfer unit are perpendicular to a production line for conveying the packing box; the turnover unit comprises two turnover upright posts vertically arranged on the surface of the production line, a turnover sliding block connected to the side edge of the turnover upright posts and capable of sliding up and down along the turnover upright posts, a mounting block connected to the turnover sliding block and clamped outside the turnover upright posts, a turnover shaft connected between the two mounting blocks, a turnover power assembly for driving the turnover shaft to rotate, a turnover support connected between the two turnover sliding blocks and parallel to the turnover shaft, a sliding power assembly for driving the turnover sliding block to slide up and down along the turnover upright posts, and a turnover sucker assembly connected to the turnover shaft and used for sucking a packing box.
The sliding power assembly comprises a telescopic cylinder arranged on one side of the overturning upright post, a transmission block connected to the output end of the telescopic cylinder and arranged on one side of the overturning upright post, which is away from the telescopic cylinder, and transmission gears arranged at two ends of the overturning bracket, wherein tooth sockets for meshing with the transmission gears are formed on the surface of one side, close to the transmission gears, of the transmission block; the transfer unit comprises two transfer upright posts vertically arranged on the surface of the production line, a first connecting plate connected to the tops of the two transfer upright posts, a finger cylinder arranged at the top of the first connecting plate, a second connecting plate parallel to the first connecting plate and connected to the output end of the finger cylinder, a horizontal cylinder arranged at the bottom of the second connecting plate, a lifting cylinder vertically connected to the output end of the horizontal cylinder, and a transfer sucker assembly connected to the output end of the lifting cylinder and used for sucking a packing box, wherein the second connecting plate penetrates through the two transfer upright posts, and linear bearings are arranged on the upper side and the lower side of the second connecting plate.
The technical scheme is further improved in that the plastic suction box feeding mechanism, the manual paper box discharging mechanism, the plastic part feeding mechanism, the dispensing mechanism, the paperboard pasting mechanism and the finished product discharging mechanism are arranged on the production line.
The beneficial effects of the invention are as follows:
1. in mould circulation conveying mechanism, on the one hand, the material loading unit carries the mould to the assembly line, carries to the unloading unit through the assembly line, and after toy packing was accomplished, the mould returned to the material loading unit again through unloading unit, assembly line, can realize the cyclic utilization of mould, and degree of automation is high, and work efficiency is high, and connects closely between each unit, and whole occupation space is little, and space utilization is high. The second aspect, the material loading unit includes first framework, connect a plurality of first guide arms between the bottom and the top of first framework and perpendicular to assembly line, liftable connect the loading board that is used for placing the mould in a plurality of first guide arms, drive loading board is along the first power component of first guide arm lift, connect the first linkage piece between loading board and first guide arm, a plurality of first guide arms all wear to establish the loading board, the loading board all is equipped with first linear bearing with the both sides surface of first guide arm junction, first linear bearing cover is located the outside of first guide arm, the loading board card is located between two first linear bearings, first power component provides power, drive the loading board through first linkage piece and go up and down along first guide arm, so that loading board and the seamless butt joint of assembly line realize the material loading of mould, degree of automation is high, work efficiency is high. In a third aspect, the blanking unit comprises a second frame body, a plurality of second guide rods connected between the bottom and the top of the second frame body and perpendicular to the assembly line, a blanking plate which is connected with the plurality of second guide rods and used for placing a die in a liftable mode, a second power component used for driving the blanking plate to lift along the second guide rods, a second connecting block connected between the blanking plate and the second guide rods, a plurality of first guide rods respectively penetrate through the feeding plate, first linear bearings are arranged on the surfaces of two sides of the connecting part of the feeding plate and the first guide rods, the first linear bearings are sleeved outside the first guide rods, the feeding plate is clamped between the two first linear bearings, the second power component provides power, and the second connecting block drives the blanking plate to lift along the second guide rods so that the blanking plate is in seamless butt joint with the assembly line, blanking of the die is achieved, and the blanking unit is high in automation degree and high in working efficiency. In a fourth aspect, the assembly line includes upper conveyor belt and lower floor's conveyer belt of parallel arrangement, the upper conveyor motor of drive upper conveyor belt motion, the lower floor's conveyer motor of drive lower floor's conveyer belt motion, the loading board goes up and down in order to be connected with upper conveyor belt or lower floor's conveyer belt under the drive of first power component, the unloading board goes up and down in order to be connected with upper conveyor belt or lower floor's conveyer belt under the drive of second power component, under the effect of upper conveyor motor, upper conveyor belt carries the mould from the material loading unit to the unloading unit direction, under the effect of lower floor's conveyer motor, lower floor's conveyer belt carries the mould from unloading unit to the material loading unit direction, realizes the cyclic delivery between mould at material loading unit, upper conveyor belt, unloading unit, lower floor's conveyer belt, the material loading unit to realize the cyclic utilization of mould, degree of automation is high, and work efficiency is high.
2. The first power assembly comprises a feeding motor positioned at the top of the first frame body, a first conveying roller positioned at the bottom of the first frame body, and a feeding conveying belt which is connected between the feeding motor and the first conveying roller and is perpendicular to the feeding plate; the second power assembly comprises a blanking motor positioned at the top of the second frame body, a second conveying roller positioned at the bottom of the second frame body, and a blanking conveying belt connected between the blanking motor and the second conveying roller and perpendicular to the blanking plate. The feeding motor provides power to drive the feeding conveyor belt to move, thereby drive the feeding plate to go up and down along first guide arm through first connecting block, the unloading motor provides power to drive the unloading conveyor belt to move, thereby drive the feeding plate to go up and down along the second guide arm through the second connecting block, simple structure is compact, degree of automation is high, work efficiency is high.
3. The feeding unit further comprises a plurality of feeding driving rollers arranged on the feeding plate and a feeding pushing cylinder connected with the feeding plate, and the discharging unit further comprises a plurality of discharging driving rollers arranged on the discharging plate and a discharging pushing cylinder connected with the discharging plate. When the mould arrives at the loading plate, the feeding propelling cylinder pushes the mould to move towards the assembly line direction, and the mould continuously moves along the assembly line direction automatically through the friction force between the feeding propelling cylinder and the feeding driving roller.
4. The first frame body of the feeding unit and the second frame body of the discharging unit are both covered with a protective cover, so that workers are protected, safety accidents are prevented, and safety production is guaranteed.
5. The upper layer conveyer belt is equipped with upper slide groove on the surface, is equipped with the lower floor spout on the lower floor conveyer belt surface, and the mould card is located in upper chute or the lower floor spout and is rectilinear motion, ensures that each station on the mould can be stable reach the assembly line for toy production is stable going on, further is favorable to improving work efficiency.
6. On the one hand, the packaging box is automatically turned over by the turning unit, the turned packaging box is transferred to the next station by the transferring unit, automatic turning and automatic transferring of the packaging box are achieved, manual interference is not needed in the whole process, the automation degree is high, and the working efficiency is high. The second aspect, the upset unit is including setting up perpendicularly in two upset stands on assembly line surface, connect in upset stand side and can follow the gliding upset slider from top to bottom of upset stand, connect in upset slider and card locate the outside installation piece of upset stand, connect in the rotatory upset power component of drive upset axle between two installation pieces, connect between two upset sliders and be on a parallel with the upset support of upset axle, the gliding slip power component from top to bottom of drive upset slider along the upset stand, still including connecting in the upset axle and be used for absorbing the upset sucking disc subassembly of packing carton, at first, reset after the upset sucking disc subassembly descends in order to absorb the packing carton from the mould, then upset power component drive upset axle is rotatory, upset axle rotation drives upset sucking disc subassembly and packing carton rotation 180, after the rotation finishes, transfer unit motion to packing carton department, transfer the packing carton from the upset unit to next station, whole rotatory process is automatic, degree of automation is high, work efficiency is high.
7. The sliding power assembly comprises a telescopic cylinder arranged on one side of the overturning upright post, a transmission block connected to the output end of the telescopic cylinder and arranged on one side of the overturning upright post, and a transmission gear arranged at two ends of the overturning bracket, wherein a tooth slot for meshing with the transmission gear is formed in the surface of one side of the transmission block, the telescopic cylinder provides power and is transmitted to the transmission block, the tooth slot on the surface of the transmission block is meshed with the transmission gear, the power is transmitted to the gear to drive the gear to rotate, the gear rotates to drive the overturning sliding lifting so that the overturning sucker assembly can descend to the packaging box to absorb the packaging box, the sliding power assembly can accurately guarantee the descending distance of the overturning sucker assembly, the overturning sucker assembly can just descend to the packaging box to absorb the packaging box, and the sliding power assembly is high in motion precision and work efficiency.
8. The transfer unit includes two transfer stands that set up perpendicularly in the assembly line surface, connect in the first connecting plate at two transfer stand tops, install in the finger cylinder at first connecting plate top, be on a parallel with first connecting plate and connect in the second connecting plate of finger cylinder output, set up in the horizontal cylinder of second connecting plate bottom, the lift cylinder of perpendicular connection in horizontal cylinder output, be used for absorbing the transfer sucking disc subassembly of packing carton of lift cylinder output, the second connecting plate passes two transfer stands, and the upper and lower both sides of second connecting plate all are equipped with linear bearing, under the effect of horizontal cylinder, transfer sucking disc subassembly horizontal migration, under the effect of lift cylinder, transfer sucking disc subassembly vertical direction motion, but transfer sucking disc subassembly up-and-down motion under the effect of finger cylinder, specifically, first horizontal cylinder work, the drive transfer sucking disc subassembly moves to the direction of turnover assembly, and when the turnover sucking disc subassembly that moves to transfer sucking disc subassembly, the drive transfer sucking disc subassembly descends to turnover sucking disc subassembly department, absorbs the packing carton, then transfer sucking disc subassembly and take reverse reset, upward and deviate from the direction of turnover assembly one side direction motion, transfer sucking disc subassembly, and high-order of transfer position and high-order and high-accuracy make the whole motion in the direction of the motion of the transfer position, and high-level and high-precision, guarantee the whole motion of the packing box, and high-level and high-quality.
9. The overturning sucker assembly and the transferring sucker assembly comprise a fixed mounting plate, four vacuum suckers arranged at the four corners and the top corners of the bottom of the fixed mounting plate, and are used for stably sucking the packaging box and driving the packaging box to lift or rotate.
10. In feed mechanism, on the one hand, slip table cylinder subassembly drive connection is in lifting cylinder and the motion of material loading sucking disc subassembly along the horizontal direction on it, and lifting cylinder drives material loading sucking disc subassembly and goes up and down along vertical direction to realize getting the automatic feeding of cardboard, putting the cardboard, do not need the manual work to interfere, degree of automation is high, work efficiency is high. According to the second aspect, the sliding table cylinder assembly is a rodless cylinder, the stroke is long, remote automatic feeding can be achieved, the sliding table cylinder assembly comprises a horizontal guide rail perpendicular to a vertical upright post and a piston arranged inside the horizontal guide rail, two end parts of the horizontal guide rail are outwards bent to form a bending part, the sliding table cylinder assembly further comprises a horizontal mounting plate connected to the bending part of the horizontal guide rail and parallel to the horizontal guide rail, the lifting cylinder is clamped to the horizontal mounting plate, the lifting cylinder is stably connected to the horizontal mounting plate and moves horizontally along the horizontal guide rail under the action of the piston, the feeding process is stable, the feeding sucker assembly can stably absorb paper boards, drive the paper boards to move horizontally and vertically, place the paper boards, the feeding process is stable, production interruption caused by falling of the paper boards is avoided, and the lifting cylinder assembly is further beneficial to improving the working efficiency.
11. The feeding sucker assembly comprises a fixed mounting plate and four vacuum suckers arranged at the top corners of the four corners of the bottom of the fixed mounting plate, and is used for stably sucking the paper board through the four vacuum suckers and driving the paper board to lift.
12. The output of lift cylinder passes the fixed mounting board and with fixed mounting board spiro union, through the output of screw locking lift cylinder, guarantees the stable connection of lift cylinder and material loading sucking disc subassembly, places and drops or incline at the lift in-process cardboard, ensures going on smoothly of material loading, further is favorable to improving work efficiency and working accuracy.
13. On the one hand, be equipped with waist type hole, the position that lift cylinder connected in the support is adjustable to guarantee that the hot pressing head just in time aligns cardboard and plastic slab junction on the assembly line, the pressfitting precision is high, prevents that other positions of plastic slab from being by the hot melt, is favorable to improving the product percent of pass. In the second aspect, the lifting cylinder drives the hot pressing head to move up and down so as to realize automatic pressing, and the automatic degree and the working efficiency are high. In the third aspect, a temperature control device is arranged in the hot press head, and the temperature of the hot press head is strictly controlled by the temperature control device, so that insufficient pressing caused by too low temperature or damage to a plastic plate caused by too high temperature due to too high pressing is prevented, and the product qualification rate is further improved. In a fourth aspect, the invention has a simple structure and is convenient to use.
14. The support comprises a vertical rod perpendicular to the assembly line and a cross rod connected to the top of the vertical rod and integrally formed with the vertical rod, and is simple in structure and convenient to use.
15. The two sides of the hot pressing head are connected to the output end of the lifting cylinder through screws, the hot pressing head and the lifting cylinder are connected stably, unstable pressing caused by unstable connection of the hot pressing head and the lifting cylinder is prevented, and the product percent of pass and the working efficiency are further improved.
16. The stroke of the lifting cylinder is the distance between the bottom of the hot pressing head and the die on the surface of the assembly line in a normal state, so that the hot pressing head is ensured to just move to the die on the surface of the assembly line when descending, the phenomenon that the hot pressing head cannot be pressed due to short descending distance is prevented, or the packaging box is damaged due to overlarge descending distance is prevented, and the product percent of pass and the working efficiency are further improved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a perspective view of a loading unit of the present invention;
fig. 4 is a perspective view of the blanking unit of the present invention;
FIG. 5 is a perspective view of the tilting mechanism of the present invention;
FIG. 6 is a perspective view of an alternative view of the tilting mechanism of the present invention;
FIG. 7 is a perspective view of the loading mechanism of the present invention;
FIG. 8 is a perspective view of another view of the loading mechanism of the present invention;
FIG. 9 is a perspective view of the pressing mechanism of the present invention;
fig. 10 is a perspective view of another view of the pressing mechanism of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1-2, a perspective view and a front view, respectively, of the present invention.
The automatic plastic uptake packaging production line 10 for irregular toy production comprises a circulating conveying mechanism 100 for circulating conveying a die, wherein the circulating conveying mechanism 100 comprises a feeding unit 110 for feeding the die, a discharging unit 120 for discharging the die, a production line 130 connected between the feeding unit 110 and the discharging unit 120 and used for circulating conveying the die, and the feeding unit 110, the production line 130 and the discharging unit 120 are sequentially connected; the feeding mechanism for paperboard feeding 200, the plastic sucking box feeding mechanism 600, the pressing mechanism 400, the manual paper box feeding mechanism 700, the plastic part feeding mechanism 800, the turnover mechanism 200, the pressing mechanism 400, the dispensing mechanism 900a, the paperboard pasting mechanism 900b and the finished product discharging mechanism 900c are sequentially perpendicular to the assembly line 130 along the feeding unit 110 and the feeding unit 130.
The working principle of the invention is as follows:
firstly, the feeding unit 110 conveys the mould to the assembly line 130, the paperboard feeding mechanism 500 takes the paperboard and places the paperboard in a paperboard placing groove on the mould, then the mould moves to the position of the plastic sucking box feeding mechanism 600 along with the assembly line 130, the plastic sucking box is fed to the paperboard on the mould, the mould moves to the position of the pressing mechanism 400 along with the assembly line 130, the pressing mechanism 400 carries out hot pressing fusion on the paperboard and the plastic sucking box, then the mould moves to the position of the manual paper box feeding mechanism 700 along with the assembly line 130, the manual paper box feeding mechanism 700 carries out manual paper box feeding, after the placement is finished, the mould moves to the position of the plastic part feeding mechanism 800 along with the assembly line 130 to carry out plastic part feeding, after the feeding is finished, the mould moves to the position of the turnover mechanism 200 along with the assembly line 130 to carry out 180 DEG turnover, after the turnover is finished, the mould enters the pressing mechanism 400 to carry out pressing again, after the pressing is finished, the glue dispensing mechanism 900a carries out glue dispensing, the mould enters the paperboard pasting mechanism 900b, after the paper pasting is finished, the paperboard is finished, the finished product discharging mechanism 900c is carried out, simultaneously, the empty mould enters the discharging unit, and finally, the lower layer conveying unit is conveyed to the feeding unit 110 through the lower layer conveying belt.
As shown in fig. 3 to 4, a perspective view of the feeding unit and a perspective view of the discharging unit of the present invention are respectively shown.
The circulating conveying mechanism 100 comprises a feeding unit 110 for feeding a die, a discharging unit 120 for discharging the die, and a production line 130 connected between the feeding unit 110 and the discharging unit 120 and used for circulating conveying the die, wherein the feeding unit 110, the production line 130 and the discharging unit 120 are sequentially connected.
The feeding unit 110 comprises a first frame 111, a plurality of first guide rods 112 connected between the bottom and the top of the first frame 111 and perpendicular to the assembly line 130, a feeding plate 113 which is connected with the first guide rods 112 in a lifting manner and used for placing a die, a first power assembly 114 for driving the feeding plate 113 to lift along the first guide rods 112, a first connecting block 115 connected between the feeding plate 113 and the first guide rods 112, a plurality of first guide rods 112 respectively penetrate through the feeding plate 113, first linear bearings 116 are arranged on two side surfaces of the joint of the feeding plate 113 and the first guide rods 112, the first linear bearings 116 are sleeved outside the first guide rods 112, and the feeding plate 113 is clamped between the two first linear bearings 116.
The blanking unit 120 comprises a second frame 121, a plurality of second guide rods 122 connected between the bottom and the top of the second frame 121 and perpendicular to the assembly line 130, a blanking plate 123 which is connected with the second guide rods 122 in a lifting manner and is used for placing a die, a second power assembly 124 which drives the blanking plate 123 to lift along the second guide rods 122, and a second connecting block 125 connected between the blanking plate 123 and the second guide rods 122, wherein the blanking plate 123 is penetrated by the second guide rods 122, second linear bearings 126 are respectively arranged on the two side surfaces of the joint of the blanking plate 123 and the second guide rods 122, the second linear bearings 126 are sleeved outside the second guide rods 122, and the blanking plate 123 is clamped between the two second linear bearings 126.
The assembly line 130 includes an upper layer conveyor belt 131 and a lower layer conveyor belt 132 arranged in parallel, an upper layer conveyor motor 133 driving the upper layer conveyor belt 131 to move, a lower layer conveyor motor 134 driving the lower layer conveyor belt 132 to move, and the feeding plate 113 is lifted and lowered under the driving of the first power assembly 114 to be connected with the upper layer conveyor belt 131 or the lower layer conveyor belt 132, and the feeding plate 123 is lifted and lowered under the driving of the second power assembly 124 to be connected with the upper layer conveyor belt 131 or the lower layer conveyor belt 132.
The first power assembly 114 comprises a feeding motor 114a positioned at the top of the first frame 111, a first conveying roller 114b positioned at the bottom of the first frame 111, and a feeding conveyor belt 114c connected between the feeding motor 114a and the first conveying roller 114b and perpendicular to the feeding plate 113; the second power assembly 124 includes a discharging motor 124a at the top of the second frame 121, a second transfer roller 124b at the bottom of the second frame 121, and a discharging conveyor belt 124c connected between the discharging motor 124a and the second transfer roller 124b and perpendicular to the discharging plate 123. The feeding motor 114a provides power to drive the feeding conveyor belt 114c to move, so that the first connecting block 115 drives the feeding plate 113 to lift along the first guide rod 112, the discharging motor 124a provides power to drive the discharging conveyor belt 124c to move, so that the second connecting block 125 drives the discharging plate 123 to lift along the second guide rod 122, and the automatic lifting machine is simple and compact in structure, high in automation degree and high in working efficiency.
The feeding unit 110 further comprises a plurality of feeding driving rollers 117 and feeding pushing cylinders 118 which are arranged on the feeding plate 113, the discharging unit 120 further comprises a plurality of discharging driving rollers 127 and discharging pushing cylinders 128 which are arranged on the discharging plate 123, when the die reaches the feeding plate 113, the die continues to automatically perform linear motion along the direction of the production line 130 through friction force between the die and the feeding driving rollers 117, and when the die reaches the discharging plate 123, the die continues to automatically perform linear motion along the direction of the production line 130 through friction force between the die and the discharging driving rollers 127, so that the degree of automation is high and the working efficiency is high.
The first frame 111 of the feeding unit 110 and the second frame 121 of the discharging unit 120 are both covered with a protective cover, so that workers are protected, safety accidents are prevented, and safety production is guaranteed.
The upper layer conveyer belt 131 is equipped with upper slide groove 135 on the surface, is equipped with lower floor's spout 136 on the lower floor conveyer belt 132 surface, and the mould card is located upper slide groove 135 or lower floor's spout 136 and is interior to do rectilinear motion, ensures that the mould can be stable reach each station on assembly line 130 for toy production is stable going on, further is favorable to improving work efficiency.
On the one hand, the feeding unit 110 conveys the mould to the assembly line 130, the mould is conveyed to the discharging unit 120 through the assembly line 130, after toy packaging is finished, the mould returns to the feeding unit 110 through the discharging unit 120 and the assembly line 130, the recycling of the mould can be realized, the automation degree is high, the working efficiency is high, the connection among the units is tight, the whole occupied space is small, and the space utilization rate is high. In a second aspect, the feeding unit 110 includes a first frame 111, a plurality of first guide rods 112 connected between the bottom and the top of the first frame 111 and perpendicular to the assembly line 130, a feeding plate 113 connected to the plurality of first guide rods 112 in a liftable manner and used for placing a mold, a first power component 114 driving the feeding plate 113 to lift along the first guide rods 112, a first connecting block 115 connected between the feeding plate 113 and the first guide rods 112, the plurality of first guide rods 112 respectively penetrate through the feeding plate 113, first linear bearings 116 are respectively arranged on two side surfaces of the connecting part of the feeding plate 113 and the first guide rods 112, the first linear bearings 116 are sleeved outside the first guide rods 112, the feeding plate 113 is clamped between the two first linear bearings 116, the first power component 114 provides power, and the feeding plate 113 is driven to lift along the first guide rods 112 by the first connecting block 115, so that the feeding plate 113 is in seamless butt joint with the assembly line 130, the feeding of the mold is realized, and the degree of automation and the working efficiency are high. In a third aspect, the blanking unit 120 includes a second frame 121, a plurality of second guide rods 122 connected between the bottom and the top of the second frame 121 and perpendicular to the assembly line 130, a blanking plate 123 connected to the plurality of second guide rods 122 and used for placing a mold in a liftable manner, a second power component 124 driving the blanking plate 123 to lift along the second guide rods 122, a second connecting block 125 connected between the blanking plate 123 and the second guide rods 122, a plurality of first guide rods 112 respectively penetrating through the feeding plate 113, first linear bearings 116 are respectively arranged on two side surfaces of the connection part of the feeding plate 113 and the first guide rods 112, the first linear bearings 116 are sleeved outside the first guide rods 112, the feeding plate 113 is clamped between the two first linear bearings 116, the second power component 124 provides power, and the second power component 125 drives the blanking plate 123 to lift along the second guide rods 122, so that the blanking plate 123 is in seamless butt joint with the assembly line 130, the blanking of the mold is achieved, and the degree of automation and the working efficiency are high. In a fourth aspect, the assembly line 130 includes an upper layer conveying belt 131 and a lower layer conveying belt 132 which are disposed in parallel, an upper layer conveying motor 133 driving the upper layer conveying belt 131 to move, a lower layer conveying motor 134 driving the lower layer conveying belt 132 to move, and a feeding plate 113 lifting under the driving of the first power component 114 to be connected with the upper layer conveying belt 131 or the lower layer conveying belt 132, and a blanking plate 123 lifting under the driving of the second power component 124 to be connected with the upper layer conveying belt 131 or the lower layer conveying belt 132, wherein the upper layer conveying belt 131 conveys a die from the feeding unit 110 to the blanking unit 120 under the action of the upper layer conveying motor 133, and the lower layer conveying belt 132 conveys the die from the blanking unit 120 to the feeding unit 110 under the action of the lower layer conveying motor 134, so as to realize the cyclic conveying of the die among the feeding unit 110, the upper layer conveying belt, the blanking unit 120, the lower layer conveying belt 132 and the feeding unit 110, thereby realizing the cyclic use of the die, and the high degree of automation and the high working efficiency.
The working principle of the circulating conveying mechanism of the invention is as follows:
firstly, the feeding motor 114a provides power, the feeding conveyor belt 114c is driven to move by the first conveying roller 114b, the feeding conveyor belt 114c is driven to move, the first connecting block 115 is driven to move, so that the feeding plate 113 is driven to lift along the first guide rod 112, when the feeding plate 113 is lifted to be flush with the upper conveyor belt 131, under the friction force of the feeding driving roller 117, the die reaches the upper conveyor belt 131 and is clamped in the upper sliding groove 135 of the upper conveyor belt 131, moves to the blanking unit 120 along with the upper conveyor belt 131, reaches the blanking plate 123, descends to be flush with the lower conveyor belt 132 along the second guide rod 122 under the action of the blanking motor 124a, moves to the lower conveyor belt 132 under the friction force of the blanking driving roller 127, is clamped in the lower sliding groove 136 of the lower conveyor belt 132, moves to the feeding unit 110 along with the lower conveyor belt 132, reaches the feeding plate 113, and finally circulates in sequence, so that the circulating conveying of the die is realized.
As shown in fig. 5-6, perspective views of the tilting mechanism of the present invention from different viewing angles are shown.
The turnover mechanism 200 comprises a turnover unit 210 for turning over the packing box and a transfer unit 220 positioned behind the turnover unit 210 for transferring the turned over packing box, wherein the turnover unit 210 and the transfer unit 220 are perpendicular to the assembly line 130 for conveying the packing box.
The turnover unit 210 comprises two turnover upright posts 211 vertically arranged on the surface of the assembly line 130, a turnover sliding block 212 connected to the side edges of the turnover upright posts 211 and capable of sliding up and down along the turnover upright posts 211, a mounting block 213 connected to the turnover sliding block 212 and clamped outside the turnover upright posts 211, a turnover shaft 214 connected between the two mounting blocks 213, a turnover power assembly 215 for driving the turnover shaft 214 to rotate, a turnover bracket 216 connected between the two turnover sliding blocks 212 and parallel to the turnover shaft 214, a sliding power assembly 217 for driving the turnover sliding block 212 to slide up and down along the turnover upright posts 211, and a turnover sucker assembly 218 connected to the turnover shaft 214 for sucking the packing box.
The sliding power assembly 217 comprises a telescopic cylinder 217a arranged on one side of the overturning upright post 211, a transmission block 217b connected to the output end of the telescopic cylinder 217a and arranged on one side of the overturning upright post 211 deviating from the telescopic cylinder 217a, and a transmission gear 217c arranged at two ends of the overturning bracket 216, wherein a tooth groove 217d for meshing with the transmission gear 217c is formed in the surface of one side of the transmission block 217b, which is close to the transmission gear 217c, the telescopic cylinder 217a provides power and is transmitted to the transmission block 217b, the tooth groove 217d on the surface of the transmission block 217b is in meshing connection with the transmission gear 217c, the power is transmitted to the gear to drive the gear to rotate, the gear rotates to drive the overturning and slide to lift, so that the overturning sucker assembly 218 can descend to the packaging box to absorb the packaging box, the sliding power assembly 217 can accurately ensure the descending distance of the overturning sucker assembly 218 to just descend to the packaging box to absorb the packaging box, and the movement precision is high and the work efficiency is high.
The transfer unit 220 comprises two transfer columns 221 vertically arranged on the surface of the assembly line 130, a first connecting plate 222 connected to the tops of the two transfer columns 221, a finger cylinder 223 installed on the top of the first connecting plate 222, a second connecting plate 224 parallel to the first connecting plate 222 and connected to the output ends of the upper and lower cylinders, a horizontal cylinder 225 arranged at the bottom of the second connecting plate 224, a lifting cylinder 226 vertically connected to the output end of the horizontal cylinder 225, a transfer sucker assembly 227 connected to the output end of the lifting cylinder 226 and used for sucking a packing box, the second connecting plate 224 passes through the two transfer columns 221, linear bearings 228 are arranged on the upper and lower sides of the second connecting plate 224, the transfer sucker assembly 227 can horizontally move under the action of the horizontal cylinder 225, the transfer sucker assembly 227 can vertically move under the action of the lifting cylinder 226, under the action of the finger cylinder 223, the transfer sucking disc subassembly 227 can reciprocate, specifically, first, the horizontal cylinder 225 is worked, the drive transfer sucking disc subassembly 227 moves to the upset subassembly direction, when the upset sucking disc subassembly 218 of moving to transfer sucking disc subassembly 227, the lift cylinder 226 is worked, the drive transfer sucking disc subassembly 227 descends to upset sucking disc subassembly 218 department, absorb the packing carton, then the reverse reset of packing carton is taken to the transfer sucking disc subassembly, the ascending back is to transfer subassembly and deviate from upset subassembly one side direction motion, finger cylinder 223 drive wholly descends in order to place the packing carton in next station through transfer sucking disc subassembly 227, realize the transfer of packing carton, because each cylinder stroke is certain, make the distance that transfer sucking disc subassembly 227 moved in horizontal direction and vertical direction is certain, guarantee that the absorption that can be stable and transfer the packing box, the degree of automation is high, high work efficiency, the work precision is high.
The overturning sucker assembly 218 and the transferring sucker assembly 227 comprise a fixed mounting plate 218a and four vacuum suckers 218b arranged at the top corners of the four corners at the bottom of the fixed mounting plate 218a, stably absorb the packaging box through the four vacuum suckers 218b and drive the packaging box to lift or rotate, and the packaging box is balanced in stress, stable in absorption, capable of avoiding falling or tilting caused by unbalanced stress of the packaging box, capable of ensuring smooth overturning or transferring, and further beneficial to improving the working efficiency and working precision.
On the one hand, the packaging box is automatically turned over by the turning unit 210, and the turned packaging box is transferred to the next station by the transferring unit 220, so that the automatic turning and automatic transfer of the packaging box are realized, no manual interference is needed in the whole process, the automation degree is high, and the working efficiency is high. In a second aspect, the turnover unit 210 includes two turnover posts 211 vertically disposed on the surface of the assembly line 130, a turnover slider 212 connected to the side of the turnover posts 211 and capable of sliding up and down along the turnover posts 211, a mounting block 213 connected to the turnover slider 212 and clamped outside the turnover posts 211, a turnover shaft 214 connected between the two mounting blocks 213, a turnover power assembly 215 for driving the turnover shaft 214 to rotate, a turnover bracket 216 connected between the two turnover sliders 212 and parallel to the turnover shaft 214, a sliding power assembly 217 for driving the turnover slider 212 to slide up and down along the turnover posts 211, and a turnover chuck assembly 218 connected to the turnover shaft 214 for sucking the package, wherein the sliding power assembly 217 drives the turnover chuck assembly 218 to descend to reset after sucking the package from the mold, and then the turnover power assembly 215 drives the turnover shaft 214 to rotate, the turnover chuck assembly 218 and the package rotate 180 °, and after the rotation, the transfer unit 220 moves to the package box to the next station from the turnover unit 210, and the whole rotation process is automatic, and the whole rotation process is high in automation degree and high in work efficiency.
The working principle of the turnover mechanism of the invention is as follows:
firstly, at the position of the turnover assembly, a telescopic cylinder 217a provides power, the power is transmitted to a transmission block 217b, a tooth slot 217d on the surface of the transmission block 217b is in meshing connection with a transmission gear 217c, the power is transmitted to the gear to drive the gear to rotate, the gear rotates to drive the turnover sliding lifting so that the turnover sucker assembly 218 can descend to the packaging box to suck the packaging box, then the turnover power assembly 215 drives the turnover shaft 214 to rotate, and the turnover shaft 214 rotates to drive the turnover sucker assembly 218 and the packaging box to rotate 180 degrees; then, under the action of the horizontal air cylinder 225, the transfer sucker assembly 227 can horizontally move, under the action of the lifting air cylinder 226, the transfer sucker assembly 227 can vertically move, under the action of the finger air cylinder 223, the transfer sucker assembly 227 can vertically move, specifically, firstly, the horizontal air cylinder 225 works to drive the transfer sucker assembly 227 to move towards the direction of the overturning assembly, and when the transfer sucker assembly 227 moves to the overturning sucker assembly 218 of the transfer sucker assembly 227, the lifting air cylinder 226 works to drive the transfer sucker assembly 227 to descend to the overturning sucker assembly 218 to suck the packing box; finally, the rotating sucker assembly reversely resets with the packing box, the ascending transfer assembly moves in a direction away from one side of the overturning assembly, and the finger cylinder 223 drives the whole body to descend so as to place the packing box at the next station through the transferring sucker assembly 227, so that the transfer of the packing box is realized.
As shown in fig. 7-8, perspective views of the feeding mechanism of the present invention at different angles are shown.
Wherein, feed mechanism 300 includes vertical stand 311, perpendicular to assembly line 130, perpendicular to vertical stand 311 and with vertical stand 311 form the slip table cylinder subassembly 312 of cross structure, perpendicular to the lift cylinder 313 of slip table cylinder subassembly 312, connect in the material loading sucking disc subassembly 314 of lift cylinder 313 output.
The sliding table cylinder assembly 312 is a rodless cylinder, and comprises a horizontal guide rail 312a perpendicular to the vertical upright post 311, a piston arranged in the horizontal guide rail 312a, bending parts 312b formed by outwards bending two end parts of the horizontal guide rail 312a, a horizontal mounting plate 312c connected with the bending parts 312b of the horizontal guide rail 312a and parallel to the horizontal guide rail 312a, and a lifting cylinder 313 clamped on the horizontal mounting plate 312c.
The feeding sucker assembly 314 comprises a fixed mounting plate 314a, and four vacuum suckers 314b arranged at the top corners of the four corners at the bottom of the fixed mounting plate 314a, wherein the four vacuum suckers 314b are used for stably sucking the paper board and driving the paper board to lift, and the paper board is balanced in stress and stable in suction due to the fact that the four top corners of the paper board are respectively sucked, so that the paper board is prevented from falling or tilting caused by unbalanced stress, smooth feeding is ensured, and the working efficiency and the working precision are further improved.
The output end of the lifting cylinder 313 passes through the fixed mounting plate 314a and is in threaded connection with the fixed mounting plate 314a, the output end of the lifting cylinder 313 is locked through a screw, the stable connection between the lifting cylinder 313 and the feeding sucker assembly 314 is ensured, the paper board is placed to fall or incline in the lifting process, smooth feeding is ensured, and the improvement of the working efficiency and the working precision is further facilitated.
On the one hand, the lifting cylinder 313 and the feeding sucker assembly 314 which are connected to the sliding table cylinder assembly 312 are driven to move along the horizontal direction, and the lifting cylinder 313 drives the feeding sucker assembly 314 to lift along the vertical direction, so that automatic feeding of paper taking and paper placing plates is realized, manual interference is not needed, the automation degree is high, and the working efficiency is high. In a second aspect, the sliding table cylinder assembly 312 is a rodless cylinder, the stroke of the sliding table cylinder assembly is long, remote automatic feeding can be achieved, the sliding table cylinder assembly 312 comprises a horizontal guide rail 312a perpendicular to the vertical upright post 311, a piston arranged in the horizontal guide rail 312a, bending parts 312b are formed at two ends of the horizontal guide rail 312a in an outward bending mode, the sliding table cylinder assembly also comprises a horizontal mounting plate 312c connected to the bending parts 312b of the horizontal guide rail 312a and parallel to the horizontal guide rail 312a, the lifting cylinder 313 is clamped to the horizontal mounting plate 312c, the lifting cylinder 313 is stably connected to the horizontal mounting plate 312c, and moves horizontally along the horizontal guide rail 312a under the action of the piston, the feeding process is stable, the feeding sucker assembly 314 can stably absorb paperboards, drive the paperboards to move horizontally and vertically, place the paperboards, the feeding process is stable, production interruption caused by falling of the paperboards is avoided, and the working efficiency is further improved.
The working principle of the feeding mechanism of the invention is as follows:
the lifting cylinder 313 and the feeding sucker assembly 314 which are connected to the sliding table cylinder assembly 312 are driven to move to the paperboard placing position along the horizontal direction, the lifting cylinder 313 drives the feeding sucker assembly 314 to descend to the surface of the paperboard, the four vacuum suckers 314b simultaneously suck four vertex angles of the paperboard, the lifting cylinder 313 drives the feeding sucker assembly 314 to ascend and reset, the sliding table cylinder assembly 312 drives the lifting cylinder 313 and the feeding sucker assembly 314 which are connected to the sliding table cylinder assembly 312 to move to the die on the assembly line 130 along the horizontal direction, the lifting cylinder 313 drives the feeding sucker assembly 314 to descend to the surface of the die, the paperboard is placed in the die, the lifting cylinder 313 drives the feeding sucker assembly 314 to ascend and reset, and feeding of the next paperboard is carried out.
Fig. 9-10 are perspective views of the pressing mechanism according to the present invention from different angles.
The pressing mechanism 400 for irregular toy packaging comprises a 7-shaped bracket 410 vertical to the assembly line 130, a waist-shaped hole 420 arranged on the bracket 410 and parallel to the assembly line 130, a lifting cylinder 430 clamped in the waist-shaped hole 420, and a hot pressing head 440 connected to the output end of the lifting cylinder 430; a temperature control device is arranged in the hot pressing head 440.
The bracket 410 comprises a vertical rod 411 vertical to the assembly line 130 and a cross rod 412 connected to the top of the vertical rod 411 and integrally formed with the vertical rod 411, and has simple structure and convenient use.
The two sides of the hot pressing head 440 are connected to the output end of the lifting cylinder 430 through screws 450, the hot pressing head 440 and the lifting cylinder 430 are connected stably, the unstable lamination caused by unstable connection of the hot pressing head 440 and the lifting cylinder 430 is prevented, and the improvement of the product qualification rate and the working efficiency is further facilitated.
The stroke of the lifting cylinder 430 is the distance between the bottom of the hot press head 440 and the mold on the surface of the assembly line 130 in the normal state, so that the hot press head 440 can just move to the mold on the surface of the assembly line 130 when descending, the phenomenon that the hot press head 440 cannot be pressed due to short descending distance is prevented, or the packaging box is damaged due to overlarge descending distance is avoided, and the product qualification rate and the working efficiency are further improved.
On the one hand, the waist-shaped holes 420 are formed, the positions of the lifting cylinders 430 connected to the bracket 410 are adjustable, so that the hot press heads 440 are precisely aligned to the connection positions of the paperboards and the plastic boards on the assembly line 130, the pressing precision is high, other parts of the plastic boards are prevented from being hot melted, and the product qualification rate is improved. In the second aspect, the lifting cylinder 430 drives the hot pressing head 440 to move up and down, so as to realize automatic pressing, and the degree of automation and the working efficiency are high. In the third aspect, a temperature control device is disposed in the hot pressing head 440, and the temperature of the hot pressing head 440 is strictly controlled by the temperature control device, so as to prevent insufficient pressing caused by too low temperature or damage to the plastic plate caused by too high pressing caused by too high temperature, which is further beneficial to improving the product yield. In a fourth aspect, the invention has a simple structure and is convenient to use.
The working principle of the pressing mechanism is as follows;
firstly, the installation position of the lifting cylinder 430 on the waist-shaped hole 420 is adjusted, so that the hot pressing head 440 just aims at the joint of the paperboard and the plastic plate on the assembly line 130, then the lifting cylinder 430 drives the hot pressing head 440 to descend to the joint of the paperboard and the plastic plate, the packaging box is pressed under the action of the temperature control device, and after the pressing is finished, the lifting cylinder 430 drives the hot pressing head 440 to ascend and reset, and the packaging box is transferred to the next station.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (9)
1. Automatic plastic uptake packaging production line is used in irregular toy production, its characterized in that: the device comprises a circulating conveying mechanism for circulating and conveying the die, wherein the circulating conveying mechanism comprises a feeding unit for feeding the die, a discharging unit for discharging the die, and a production line connected between the feeding unit and the discharging unit and used for circulating and conveying the die, and the feeding unit, the production line and the discharging unit are sequentially connected; the packaging machine also comprises a feeding mechanism which is perpendicular to the assembly line and is used for feeding the paper board, a pressing mechanism which is arranged at the rear of the feeding mechanism and is used for realizing hot pressing, and a turnover mechanism which is arranged at the rear of the pressing mechanism and is used for turning and transferring the packaging box;
The feeding unit comprises a first frame body, a plurality of first guide rods, a feeding plate, a first power assembly and a first connecting block, wherein the first guide rods are connected between the bottom and the top of the first frame body and are perpendicular to the assembly line, the feeding plate is connected to the first guide rods in a lifting mode and used for placing a die, the first power assembly drives the feeding plate to lift along the first guide rods, and the first connecting block is connected between the feeding plate and the first guide rods;
the blanking unit comprises a second frame body, a plurality of second guide rods, a blanking plate, a second power assembly and a second connecting block, wherein the second guide rods are connected between the bottom and the top of the second frame body and are perpendicular to the assembly line, the blanking plate is connected to the second guide rods in a lifting mode and used for placing a die, the second power assembly drives the blanking plate to lift along the second guide rods, and the second connecting block is connected between the blanking plate and the second guide rods;
a protective cover is covered outside the first frame body of the feeding unit and the second frame body of the discharging unit;
the turnover mechanism comprises a turnover unit for turnover of the packaging box and a transfer unit which is positioned behind the turnover unit and used for transferring the turnover packaging box, and the turnover unit and the transfer unit are both perpendicular to a production line for conveying the packaging box; the turnover unit comprises two turnover upright posts vertically arranged on the surface of the production line, a turnover sliding block connected to the side edge of the turnover upright posts and capable of sliding up and down along the turnover upright posts, a mounting block connected to the turnover sliding block and clamped outside the turnover upright posts, a turnover shaft connected between the two mounting blocks, a turnover power assembly for driving the turnover shaft to rotate, a turnover support connected between the two turnover sliding blocks and parallel to the turnover shaft, a sliding power assembly for driving the turnover sliding block to slide up and down along the turnover upright posts, and a turnover sucker assembly connected to the turnover shaft and used for sucking a packing box.
2. An automatic blister packaging line for irregular toy production according to claim 1, wherein: the feeding plates are respectively penetrated through the first guide rods, first linear bearings are respectively arranged on the surfaces of two sides of the joint of the feeding plates and the first guide rods, the first linear bearings are sleeved outside the first guide rods, and the feeding plates are clamped between the two first linear bearings; the first guide rods penetrate through the feeding plate, first linear bearings are arranged on the surfaces of two sides of the joint of the feeding plate and the first guide rods, the first linear bearings are sleeved outside the first guide rods, and the feeding plate is clamped between the two first linear bearings; the assembly line comprises an upper layer conveying belt and a lower layer conveying belt which are arranged in parallel, an upper layer conveying motor for driving the upper layer conveying belt to move and a lower layer conveying motor for driving the lower layer conveying belt to move, the feeding plate is lifted under the driving of the first power assembly to be connected with the upper layer conveying belt or the lower layer conveying belt, and the discharging plate is lifted under the driving of the second power assembly to be connected with the upper layer conveying belt or the lower layer conveying belt.
3. An automatic blister packaging line for irregular toy production according to claim 2, wherein: the first power assembly comprises a feeding motor positioned at the top of the first frame body, a first conveying roller positioned at the bottom of the first frame body, and a feeding conveying belt which is connected between the feeding motor and the first conveying roller and is perpendicular to the feeding plate; the second power assembly comprises a blanking motor positioned at the top of the second frame body, a second conveying roller positioned at the bottom of the second frame body, and a blanking conveying belt connected between the blanking motor and the second conveying roller and perpendicular to the blanking plate.
4. An automatic blister packaging line for irregular toy production according to claim 3, wherein: the feeding unit further comprises a plurality of feeding driving rollers arranged on the feeding plate and a feeding pushing cylinder connected with the feeding plate, and the discharging unit further comprises a plurality of discharging driving rollers arranged on the discharging plate and a discharging pushing cylinder connected with the discharging plate.
5. The automatic blister packaging line for irregular toy production according to claim 4, wherein: the upper layer sliding groove is arranged on the surface of the upper layer conveying belt, and the lower layer sliding groove is arranged on the surface of the lower layer conveying belt.
6. The automatic blister packaging line for irregular toy production according to claim 5, wherein: the device comprises a vertical upright post perpendicular to a production line, a sliding table cylinder assembly perpendicular to the vertical upright post and forming a cross structure with the vertical upright post, a lifting cylinder perpendicular to the sliding table cylinder assembly, and a feeding sucker assembly connected to the output end of the lifting cylinder; the sliding table cylinder assembly is a rodless cylinder, comprises a horizontal guide rail perpendicular to a vertical upright post, a piston arranged in the horizontal guide rail, bending parts are outwards formed at two end parts of the horizontal guide rail, the sliding table cylinder assembly also comprises a horizontal mounting plate connected to the bending parts of the horizontal guide rail and parallel to the horizontal guide rail, and the lifting cylinder is connected to the horizontal mounting plate in a clamping mode.
7. The automatic blister packaging line for irregular toy production according to claim 6, wherein: the pressing mechanism comprises a bracket which is perpendicular to the assembly line and is 7-shaped, a waist-shaped hole which is arranged on the bracket and is parallel to the assembly line, a lifting cylinder which is clamped in the waist-shaped hole, and a hot pressing head which is connected with the output end of the lifting cylinder; and a temperature control device is arranged in the hot pressing head.
8. An automatic blister packaging line for irregular toy production according to claim 2, wherein: the sliding power assembly comprises a telescopic cylinder arranged on one side of the overturning upright post, a transmission block connected to the output end of the telescopic cylinder and arranged on one side of the overturning upright post, which is far away from the telescopic cylinder, and transmission gears arranged at two ends of the overturning bracket, wherein tooth grooves for meshing with the transmission gears are formed in the surface of one side, close to the transmission gears, of the transmission block; the transfer unit comprises two transfer upright posts vertically arranged on the surface of the production line, a first connecting plate connected to the tops of the two transfer upright posts, a finger cylinder arranged at the top of the first connecting plate, a second connecting plate parallel to the first connecting plate and connected to the output end of the finger cylinder, a horizontal cylinder arranged at the bottom of the second connecting plate, a lifting cylinder vertically connected to the output end of the horizontal cylinder, and a transfer sucker assembly connected to the output end of the lifting cylinder and used for sucking a packing box, wherein the second connecting plate penetrates through the two transfer upright posts, and linear bearings are arranged on the upper side and the lower side of the second connecting plate.
9. The automatic blister packaging line for irregular toy production according to claim 8, wherein: the plastic suction box feeding mechanism, the manual paper box placing mechanism, the plastic part feeding mechanism, the dispensing mechanism, the paperboard pasting mechanism and the finished product discharging mechanism are arranged on the production line.
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| CN201711454176.4A CN107985698B (en) | 2017-12-28 | 2017-12-28 | Automatic plastic sucking packaging production line for irregular toy production |
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| CN201711454176.4A CN107985698B (en) | 2017-12-28 | 2017-12-28 | Automatic plastic sucking packaging production line for irregular toy production |
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| CN107985698A CN107985698A (en) | 2018-05-04 |
| CN107985698B true CN107985698B (en) | 2024-03-15 |
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| CN109940862B (en) * | 2019-04-17 | 2024-01-02 | 宁波市镇海区舒晨塑料五金厂 | Automatic flanging machine for plastic uptake |
| CN110053797A (en) * | 2019-04-30 | 2019-07-26 | 深圳市誉辰自动化设备有限公司 | Autoclave package equipment |
| CN110053815B (en) * | 2019-04-30 | 2024-04-12 | 深圳市誉辰智能装备股份有限公司 | Packaging production line for electric toothbrush heads |
| CN110077847A (en) * | 2019-06-03 | 2019-08-02 | 东莞市光轩塑料制品有限公司 | Loading and unloading system and its charging and discharging mechanism |
| CN111232295B (en) * | 2020-02-21 | 2021-11-09 | 宁波倍特瑞能源科技有限公司 | Battery revolving stage packing plant |
| CN112897034B (en) * | 2021-03-19 | 2023-01-31 | 浙江云度新材料科技有限公司 | Reciprocating type feeding device and feeding method for magnetron sputtering production line |
| CN113071767B (en) * | 2021-03-25 | 2023-03-14 | 苏州富强科技有限公司 | Packing carton intelligent storage alternating loading attachment |
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| CN204507452U (en) * | 2015-02-28 | 2015-07-29 | 成都市博杰自动化设备有限公司 | A kind of plastics-absorbing paper card wrapping machine |
| CN206766497U (en) * | 2017-05-24 | 2017-12-19 | 深圳市昌巨科技有限公司 | A kind of automatic blister packaging hot-press equipment |
| CN207698203U (en) * | 2017-12-28 | 2018-08-07 | 东莞南新塑胶制品有限公司 | Irregular toy produces automatic blister packaging production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2580630A1 (en) * | 2004-07-09 | 2006-01-26 | Meadwestvaco Packaging Systems Llc | Machine for sealing carton |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101119907A (en) * | 2005-08-24 | 2008-02-06 | 文特伯恩公司 | A display pack and packaging method and apparatus |
| CN204507452U (en) * | 2015-02-28 | 2015-07-29 | 成都市博杰自动化设备有限公司 | A kind of plastics-absorbing paper card wrapping machine |
| CN206766497U (en) * | 2017-05-24 | 2017-12-19 | 深圳市昌巨科技有限公司 | A kind of automatic blister packaging hot-press equipment |
| CN207698203U (en) * | 2017-12-28 | 2018-08-07 | 东莞南新塑胶制品有限公司 | Irregular toy produces automatic blister packaging production line |
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