CN107983748A - 一种餐厨垃圾微生物处理一体机 - Google Patents
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Abstract
本发明公开了一种餐厨垃圾微生物处理一体机,包括箱本体和废气除臭装置,箱本体上方设有进料口,侧壁上设有出料口一、出气口和生物菌入口;进料口与箱本体之间设有粉碎腔室;粉碎腔室内设有粉碎机构;箱本体内设有隔板和接料筒;隔板倾斜布置;出料口一位于隔板向下倾斜端一侧的上方;接料筒位于隔板下方;接料筒内设有搅拌装置;接料筒外壁与箱本体内壁之间形成夹层;夹层由内向外依次设有加热装置和保温材料;出气口一和生物菌入口位于隔板和接料筒之间;废气除臭装置与出气口一相连。本发明提高了垃圾生化处理效率和效果,可对粉碎后较大的垃圾物或者难以粉碎的垃圾杂物进行分拣和再利用,同时能有效去除处理过程中产生的臭味。
Description
技术领域
本发明涉及一种垃圾处理装置,特别是一种餐厨垃圾微生物处理一体机。
背景技术
垃圾生化处理是针对有机垃圾可生物化学分解的特性,采用生物菌种手段,使垃圾在一定的温度和湿度的控制下,发生物质转化过程,以达到垃圾减量化的目的。
目前,最常见的一类生活垃圾就是餐厨垃圾,与其他垃圾相比,其具有含水量高,有机物含量、油脂含量及盐分含量高,营养丰富等特点,回收价值高。在实际对餐厨垃圾进行生化处理过程中,存在生化处理时间过长、能耗过大、效果不佳等缺陷,由于在垃圾生化处理过程中会产生大量的水汽,存在水汽不及时排出影响处理效果等缺陷,同时水汽带有臭味,直接排放到空气中造成环境的二次污染的缺陷。
发明内容
针对上述存在的技术问题,本发明的目的是:提出了一种餐厨垃圾微生物处理一体机,可快速高效分解垃圾,同时对逸散的水汽进行除臭喷淋清洗。
本发明的技术解决方案是这样实现的:一种餐厨垃圾微生物处理一体机,包括箱本体和设置在箱本体外侧的废气除臭装置;所述箱本体上方设有进料口,侧壁上设有出料口一、出气口和生物菌入口;所述进料口与箱本体之间设有粉碎腔室;所述粉碎腔室内设有粉碎机构;所述箱本体内设有隔板和接料筒;所述隔板倾斜布置,隔板上设有过滤通孔;所述出料口一位于隔板向下倾斜端一侧的上方;所述接料筒位于隔板下方;所述接料筒的上端为向外张开的接料口,底部设有出料口二;所述接料筒内设有搅拌装置;所述接料筒外壁与箱本体内壁之间形成夹层;所述夹层由内向外依次设有加热装置和保温材料;所述出气口一和生物菌入口位于隔板和接料筒之间;所述废气除臭装置与出气口一相连。
进一步的:所述粉碎机构包括滚刀和驱动电机,所述滚刀为两组,相互啮合,沿水平方向前后布置;所述滚刀两端分别通过轴承固定在粉碎腔室侧壁上;所述驱动电机设置在箱本体外侧,驱动滚刀转动。
进一步的:所述搅拌装置包括转轴和叶轮;所述转轴水平布置,两端分别穿过接料筒和箱本体侧壁,并与接料筒侧壁通过轴承转动连接;所述叶轮设置于接料筒内,叶轮与转轴固定连接。
进一步的:所述废气除臭装置包括壳体;所述壳体侧面底部设有出水口,侧面中部设有进气口,顶部设有出气口二,顶端内侧设有喷嘴;所述喷嘴方向朝下;所述壳体外侧设有喷淋管路;所述喷淋管路一端与出水口相连;另一端穿过壳体与喷嘴相连;所述进气口和出气口一通过抽气泵相连;所述喷淋管路上设有抽水泵。
进一步的:所述壳体内水平设有过滤网;所述过滤网位于进气口和出水口之间。
进一步的:所述加热装置为带有温控器的陶瓷加热带。
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:本发明采用搅拌装置使粉碎后的垃圾混合充分及加热装置合理控制处理过程中的温度,提高了垃圾生化处理效率和效果,设置有倾斜的隔板,可对粉碎后较大的垃圾物或者难以粉碎的垃圾杂物进行分拣和再利用,通过喷淋清洗处理过程中产生的水汽,有效去除臭味,不造成环境二次污染。
附图说明
下面结合附图对本发明技术方案作进一步说明:
附图1为本发明的主视图结构示意图;
附图2为本发明的左视图结构示意图;
其中:1、箱本体;11、进料口;12、出料口一;13、生物菌入口;14、出气口一;2、粉碎腔室;21、滚刀;22、驱动电机;3、隔板;31、过滤通孔;4、接料筒;41、接料口;42、出料口二;5、搅拌装置;51、转轴;52、叶轮;53、驱动机构;6、加热装置;7、保温材料;8、抽气泵;9、废气除臭装置;91、出气口二;92、出水口;93、进气口;94、喷淋管路;95、抽水泵;96、喷嘴;97、过滤网。
具体实施方式
下面结合附图来说明本发明。
如附图1、2所示为本发明所述的一种餐厨垃圾微生物处理一体机,包括箱本体1;箱本体1上方安装有进料口11,侧壁上加工有出料口一12;进料口11与箱本体1之间安装有粉碎腔室2;粉碎腔室2内固定有粉碎机构;粉碎机构包括滚刀21和驱动电机22,滚刀21为两组,相互啮合,沿水平方向前后布置,两端分别通过轴承固定在粉碎腔室2侧壁上;驱动电机21安装在粉碎腔室2侧面驱动滚刀21转动;箱本体1内设有隔板3和接料筒4;隔板3倾斜布置,隔板3上加工有过滤通孔31;出料口一12位于隔板3向下倾斜端一侧的上方;出料口一12底部刚好和隔板3端部平齐,方便卸料;粉碎后的垃圾中较小部分会穿过过滤通孔31落下,较大的部分或者难以粉碎的部分会滑动到出料口一12处;接料筒4位于隔板3下方;接料筒4的上端为向外张开的接料口41,底部为向下的锥形结构;底部有出料口二42,接料筒4内设有搅拌装置5;搅拌装置5包括转轴52和叶轮51;转轴52水平布置,两端分别穿过接料筒4和箱本体1侧壁,并与接料筒4侧壁通过轴承转动连接;叶轮51在接料筒4内,与转轴52固定连接;驱动机构53安装在箱本体1外侧,驱动转轴52的转动;接料筒4外壁与箱本体1内壁之间形成夹层;夹层由内向外依次设有加热装置6和保温材料7;加热装置7优选为带有温控器的陶瓷加热带;在箱本体1侧壁上设有出气口14和生物菌入口13;出气口14和生物菌入口13位于隔板3和接料筒4之间;废气除臭装置设置在箱本体1外侧;废气除臭装置包括壳体9;壳体9内加入一定量的除臭溶剂;壳体9侧面底部开设有出水口92,侧面中部开设有进气口93,顶部开设有出气口二91,顶端内侧安装有喷嘴96;喷嘴96方向朝下;壳体9外侧安装有喷淋管路94;喷淋管路94一端与出水口92相连;另一端穿过壳体与喷嘴96相连;进气口93和出气口一14通过抽气泵8相连;喷淋管路94上设有抽水泵95;在进气口93和出水口92之间还水平安装有过滤网97;过滤网97的高度高于壳体内液面的高度。
使用时,餐厨垃圾从进料口投入,经过粉碎后较大的部分或者难以粉碎的部分会滑动到出料口一12处,可以进行分拣或者回收利用,较小部分穿过过滤通孔31落入接料筒4内。从生物菌入口13投入生物菌,启动搅拌装置5不断对接料筒4内垃圾与生物菌进行充分混合,同时采用带温控器的陶瓷加热带对垃圾进行合理控温,利用保温材料7进行保温,使生化处理过程的环境达到最佳。由于出气口一14与抽气泵8相连形成负压口,在处理过程中产生的水汽经过出气口一14导出,进入废气除臭装置内;水汽在壳体9内向上逸散的同时,抽水泵95抽取壳体9下方的除臭溶剂,通过喷嘴96持续向下喷洒形成雾墙,水汽经过雾墙时臭味被过滤掉,在经过出气口二91排出。生物菌可采用已有的公知技术,在这里不作详细描述。
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:本发明采用搅拌装置使粉碎后的垃圾混合充分及加热装置合理控制处理过程中的温度,提高了垃圾生化处理效率和效果,设置有倾斜的隔板,可对粉碎后较大的垃圾物或者难以粉碎的垃圾杂物进行分拣和再利用,通过喷淋清洗处理过程中产生的水汽,有效去除臭味,不造成环境二次污染。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。
Claims (6)
1.一种餐厨垃圾微生物处理一体机,包括箱本体和设置在箱本体外侧的废气除臭装置,其特征在于:所述箱本体上方设有进料口,侧壁上设有出料口一、出气口和生物菌入口;所述进料口与箱本体之间设有粉碎腔室;所述粉碎腔室内设有粉碎机构;所述箱本体内设有隔板和接料筒;所述隔板倾斜布置,隔板上设有过滤通孔;所述出料口一位于隔板向下倾斜端一侧的上方;所述接料筒位于隔板下方;所述接料筒的上端为向外张开的接料口,底部设有出料口二;所述接料筒内设有搅拌装置;所述接料筒外壁与箱本体内壁之间形成夹层;所述夹层由内向外依次设有加热装置和保温材料;所述出气口一和生物菌入口位于隔板和接料筒之间;所述废气除臭装置与出气口一相连。
2.根据权利要求1所述的一种餐厨垃圾微生物处理一体机,其特征在于:所述粉碎机构包括滚刀和驱动电机,所述滚刀为两组,相互啮合,沿水平方向前后布置;所述滚刀两端分别通过轴承固定在粉碎腔室侧壁上;所述驱动电机设置在箱本体外侧,驱动滚刀转动。
3.根据权利要求1所述的一种餐厨垃圾微生物处理一体机,其特征在于:所述搅拌装置包括转轴和叶轮;所述转轴水平布置,两端分别穿过接料筒和箱本体侧壁,并与接料筒侧壁通过轴承转动连接;所述叶轮设置于接料筒内,叶轮与转轴固定连接。
4.根据权利要求1所述的一种餐厨垃圾微生物处理一体机,其特征在于:所述废气除臭装置包括壳体;所述壳体侧面底部设有出水口,侧面中部设有进气口,顶部设有出气口二,顶端内侧设有喷嘴;所述喷嘴方向朝下;所述壳体外侧设有喷淋管路;所述喷淋管路一端与出水口相连;另一端穿过壳体与喷嘴相连;所述进气口和出气口一通过抽气泵相连;所述喷淋管路上设有抽水泵。
5.根据权利要求4所述的一种餐厨垃圾微生物处理一体机,其特征在于:所述壳体内水平设有过滤网;所述过滤网位于进气口和出水口之间。
6.根据权利要求1所述的一种餐厨垃圾微生物处理一体机,其特征在于:所述加热装置为带有温控器的陶瓷加热带。
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