CN107980938A - A kind of non-compact real form can floating Fu-brick tea and its formation system - Google Patents
A kind of non-compact real form can floating Fu-brick tea and its formation system Download PDFInfo
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- CN107980938A CN107980938A CN201711303218.4A CN201711303218A CN107980938A CN 107980938 A CN107980938 A CN 107980938A CN 201711303218 A CN201711303218 A CN 201711303218A CN 107980938 A CN107980938 A CN 107980938A
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- floating
- brick tea
- framed
- tea
- back seat
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing & Machinery (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses a kind of non-compact real form can floating Fu-brick tea formation system, including framed, hopper;The framed rear end is provided with back seat, and is detachably connected with back seat;Framed top is provided with pressing plate, and the pressing plate upper end is connected with elevating mechanism, and lower end both sides are provided with electromagnet;The elevating mechanism includes, and the screw being connected with pressing plate, the screw is connected by worm gear with shaft, and the shaft is connected by double-shaft output reducer with motor;It is framed to be provided with liftable riser between back seat with having, it is provided with the back seat and is bulldozed mechanism by what framed interior material was bulldozed.The purpose of the present invention is in view of the above problems, provide a kind of non-compact real form can floating Fu-brick tea formation system, for making non-compact real form Fu-brick tea, easy to store, make to form cavity structure in brick tea, floating is efficient, and golden flower is big and fleshy luxuriant, easy to collect.
Description
Technical field
The invention belongs to Tea Production technical field, is specially a kind of golden flower Fu-brick teas preparation method and preparation system.
Background technology
Golden flower, as its name suggests, color and luster are golden, and shape is as spending.Some referred specifically in Fu-brick tea are sheet of
Golden finely ground particle substance.So what these materials are actually.It is believed that this is a kind of golden spore coat of fungi
Aggregation.It is more currently on the market that this bacterium is named with " coronoid process dissipate capsule bacterium ".Growth of the coronoid process dissipate capsule bacterium in tealeaves is more
It is luxuriant, Fu-brick tea is particularly, this is because the acid pH condition of tea juice is exactly just the optimum condition of golden flower growth and breedings, especially
Blue or green tea, black tea and black tea are the quality materials of floating.
Golden flower, is the ferment class bacterium beneficial to people." golden flower " energy secreting amylase and oxidizing ferment, the egg that can be catalyzed in tealeaves
White matter, Starch Conversion are monose, and catalysis polyphenol compound oxidation, changes into the material beneficial to human body, make the mouthfeel of tealeaves
Improve and optimize etc. characteristic.The black tea Fu-brick tea in Hunan Anhua is such as originated in, deliberately " coronoid process dissipates capsule for cultivation in the production process
Bacterium " group, this needs extremely unique processing technology to be just made.Even, begin one's study addition in healthcare industry some products
Coronoid process dissipate capsule bacterium to improve health effect, therefore to how the coronoid process dissipate capsule bacterium collected in tealeaves be also industrial trend and
Demand, using medium culture coronoid process dissipate capsule bacterium, possible health-care effect effect is close, but the unique perfume for having lacked tealeaves does not have
The formation of significant ability to see things in their true light " coronoid process dissipate capsule bacterium " bacterium colony is by temperature, humidity, gas, the degree of packing, the time, pH, the influence of tea juice,
Its effect and efficiency are all not quite similar.
In the prior art, black tea floating mainly has loose tea floating with brick tea floating.The brick tea for pressing shape is made, in fact earliest
Black tea due to transporting to the Northwest, had inconvenient traffic at that time, transport difficult, it is necessary to reduce volume, steam pressure is easy into agglomerate
Carry, preserve;Meanwhile the time that brick tea can be kept with fragrance is longer.Black tea is pursued and " from the point of view of the characteristics of more Chen Yuexiang ", is received
The advantageous ageing in quality of black tea is hidden, ideal effect can be reached in the short period of time.But brick tea is in early period
During tea making, cycle of floating length, effect is difficult to ensure that, during cultivating golden flower, can not from internal floating situation, be easy to cause
Burn core and go mouldy;During preservation, after by compression;Tea volume density is larger, it is difficult to meets the oxygen needed for coronoid process dissipate capsule bacterium growth
The conditions such as gas, humidity, temperature;Later stage takes tea difficult with the tea time, or even needs special instrument to carry out taking tea.And loose tea floating, laugh
Head is more than practical significance, is not only unfavorable for storage transport, and does not extrude, and coronoid process dissipate capsule bacterium is catalyzed effect to the effect of tealeaves entirety
Fruit is poor, its fragrance does not have brick tea strong pure, does not also reach " the characteristics of more Chen Yuexiang ";And loose tea floating is also unfavorable for golden flower
Collection.
Based on the above problem, applicant have developed a kind of golden flower Fu-brick teas preparation method, is compacted using low pressure, be made non-tight
The brick tea of full mold, floating is efficient, and golden flower is big and fleshy luxuriant, easy to collect.
The content of the invention
The purpose of the present invention is in view of the above problems, provide a kind of non-compact real form can floating Fu-brick tea formation system, be used for
Non- compact real form Fu-brick tea is made, easy to store, makes to form cavity structure in brick tea, floating is efficient, and golden flower is big and fleshy luxuriant, just
In collection.
Meanwhile the invention also discloses a kind of non-compact real form can floating Fu-brick tea, cavity structure, floating effect are formed in brick tea
Rate is high, and golden flower is big and fleshy luxuriant, easy to collect.
In order to achieve the above object, the technical solution adopted by the present invention is:A kind of non-compact real form can floating Fu-brick tea shaping system
System, including framed, hopper;The framed rear end is provided with back seat, and is detachably connected with back seat;Framed top is provided with
Pressing plate, the pressing plate upper end are connected with elevating mechanism, and lower end both sides are provided with electromagnet;The elevating mechanism includes, with pressing plate
The screw of connection, the screw are connected by worm gear with shaft, and the shaft is connected by double-shaft output reducer with motor;Mould
Frame and have and be provided with liftable riser between back seat, be provided with the back seat and be bulldozed machine by what framed interior material was bulldozed
Structure.
Further, the plate that is bulldozed for being bulldozed mechanism and including being arranged in back seat, it is described to be bulldozed plate and the gas outside back seat
Cylinder connects;The back seat front inner wall is provided with that connection is framed to be bulldozed board slot, and same match somebody with somebody is equipped with the riser
Close groove.
Further, template is internally provided with the jet chimney for thinking both sides output steam, and forward end exports tea liquid
Tea liquid pipe;The front end of tea liquid pipe is provided with minitype nozzle.
Further, Worm gear feed screw elevator is provided with above the riser, realizes lifting.
Further, the framed lower section is provided with material pocket.
Further, swivel plate, the swivel plate Cheng " Shang are provided with hopper lower ending opening " font, and pass through hopper electricity
Machine drives.
A kind of non-compact real form prepared by using above-mentioned preparation system can floating Fu-brick tea, be strip, be internally provided with
Empty slot, the empty slot are 5-8mm high.
Further, the brick tea integral thickness is 90-130mm.
Beneficial effects of the present invention:For making non-compact real form Fu-brick tea, easy to store, make to form cavity knot in brick tea
Structure, floating is efficient, and golden flower is big and fleshy luxuriant, easy to collect;Swivel plate is in " Shang " font, and tealeaves can be made uniformly to trickle down in mould
In frame, avoid accumulating.
Brief description of the drawings
Fig. 1 is brick tea structure schematic diagram of the present invention.
Fig. 2 is preparation system schematic front view of the present invention.
Fig. 3 is preparation system explosive view schematic diagram of the present invention.
Fig. 4 is bulldozed mechanism structure schematic diagram for the present invention.
Fig. 5 is pressure plate structure schematic diagram of the present invention.
Fig. 6 is formwork structure schematic diagram of the present invention.
Fig. 7 is feed bin structure schematic diagram of the present invention.
Label character is expressed as described in figure:1st, it is framed;2nd, hopper;3rd, back seat;5th, pressing plate;6th, electromagnet;9th, brick tea embryo;
90th, dead level;91st, tea layer;11st, riser;12nd, pocket is expected;13rd, baffle;111st, Worm gear feed screw elevator;112nd, mating groove;21st, rotate
Plate;22nd, hopper motor;31st, it is bulldozed plate;32nd, cylinder;33rd, it is bulldozed board slot;302nd, tap;401st, template;402nd, steam pipe
Road;403rd, tea liquid pipe;404th, minitype nozzle;41st, delivery device;51st, double-shaft output reducer;52nd, shaft;53rd, worm gear;54、
Screw;501st, upper plate;503rd, lower plate;502nd, flexible layer;504th, overflow valve;505th, intake valve;.
Embodiment
In order to make those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention into
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
The present invention a kind of non-compact real form can floating Fu-brick tea formation system, for coordinate applicant process design,
Its specific method is:
It is prepared by a kind of golden flower Fu-brick teas preparation method, including suspension, brick tea preparation and etc., prepared by the suspension, including following
Step:
A, prepared by tea juice, is 1 by tealeaves and tea stalk, the proportioning of tea seed episperm:10-15:8-12 infusions remix 20% sugarcane into tea juice
Sugar juice, tea juice and sucrose solution ratio 80-100:1, obtain tea liquid;
B, bacterium is educated, tealeaves is carried out according to a conventional method after steam macerates heap, pressed sizing, dry floating, to take golden flower(Coronoid process dissipates capsule
Bacterium)As sample bacterium;
C, mixing screening, the sample bacterium in step b is added in the tea liquid prepared in step a and is mixed;
D, liquid processed, after the mixed liquor dilution after step c processing, is made spore suspension;Coronoid process dissipate capsule bacterium concentration is in suspension
106-107A/mL;
Prepared by the brick tea, comprise the following steps:
1., Feedstock treating, according to demand by raw tea material it is assorted uniformly, then into promoting the circulation of qi steam after pile fermentation;
2., pressed sizing, the tealeaves 1. step is handled after shapes;Strip is pressed into, and there is cavity interlayer in inside;
3., addition suspension, suspension, ratio 5 are added into cavity interlayer:20;
4., dry floating;Brick tea is entered into drying chamber, uniform intervals, heating indirectly, temperature protection is at 28 DEG C -30 DEG C or so, humidity
It is maintained at 75%~85%, 4 days;Then with daily 5-7 DEG C heating, to 70 DEG C, water content in brick tea is made to be reduced to 12%.
5., test package.
Preferably, 100 DEG C -102 DEG C are heated to after being mixed in step c, keeps 1-2min, after naturally cool to 28-32
DEG C, keep at least 24h;Repeat the above process once, complete screening.
Wherein, step 2. pressed sizing when, tealeaves is added in this formation system and is suppressed:
A kind of non-compact real form can floating Fu-brick tea formation system, it is including framed(1), hopper(2);It is described framed(1)Rear end set
It is equipped with back seat(3), and and back seat(3)It is detachably connected;It is framed(1)Top be provided with pressing plate(5), the pressing plate(5)Upper end
It is connected with elevating mechanism, lower end both sides are provided with electromagnet(6);The elevating mechanism includes, with pressing plate(5)The screw of connection
(54), the screw(54)Pass through worm gear(53)With shaft(52)Connection, the shaft(52)Pass through double-shaft output reducer
(51)It is connected with motor;It is framed(1)With there is back seat(3)Between be provided with liftable riser(11), the back seat(3)Interior setting
Having will be framed(1)What interior material was bulldozed is bulldozed mechanism.
Preferably, it is described be bulldozed mechanism and include being arranged in back seat 3 be bulldozed plate 31, it is described be bulldozed plate 31 with outside back seat 3
Cylinder 32 connect;The back seat front inner wall is provided with connection framed 1 and is bulldozed board slot 33, is equipped with the riser 11
There is same mating groove 112;The mechanism that is bulldozed is arranged to multilayer according to brick tea structure.
Preferably, the pressing plate 5 includes upper plate 501, lower plate 503, and is the hollow rectangle for coordinating template 401 to set
Plate;It is tightly connected between the upper plate 501, lower plate 503 by flexible layer 502, such as rubber layer, forms cavity;The upper plate 501
On be provided with the intake valve 505 and overflow valve 504 connected with cavity.
Preferably, template 401 is internally provided with the jet chimney 402 to both sides and front end output steam, and forward
The tea liquid pipe 403 of end output tea liquid;The front end of tea liquid pipe 403 is provided with minitype nozzle 404.
Preferably, the top of riser 11 is provided with Worm gear feed screw elevator 111, realizes lifting.
Preferably, framed 1 lower section is provided with material pocket 12.
Preferably, swivel plate 21, the 21 Cheng " Shang of swivel plate are provided with 2 lower ending opening of hopper " font, and pass through material
Bucket motor 22 drives.
Pressing process is, gas is steamed to the tealeaves after pile fermentation and is added in hopper 2, from hopper 2 uniformly in framed 1 plus
Material, after reaching set amount, is bulldozed mechanism action, material is bulldozed, make height of materials substantially concordant, unnecessary material drops to mould
The lower section of frame 1 is provided with material pocket 12;Delivery device 41 pushes to forward template 401 under the driving of cylinder or oil cylinder
Framed 1 top, 5 lower end both sides of pressing plate are provided with electromagnet 6 and hold template 401, and then delivery device 41 is retracted, elevating mechanism
Lower general who has surrendered's template 401 compresses tealeaves layer.The constant pressure principle for compressing tealeaves layer is such, in the cavity of 5 upper and lower plates of pressing plate
Inside it is passed through the gas of certain pressure, such as 0.4MPa;Overflow valve 504 sets oil pressure relief 0.4MPa, then elevating mechanism is to every layer
The pressure of tealeaves is all constant 0.4MPa, and excessive pressure is gone out from 504 overflows;After compression, electromagnet power-off, template 401,
Pressing plate 5 separates, and elevating mechanism rises with pressing plate 5, and then intake valve 505 supplements pressure;Repetitive operation, until last layer
Tealeaves layer is compacted;Then riser 11 is lifted under the action of Worm gear feed screw elevator 111, is then added to 11 lower section intracavitary of riser
Enter tealeaves, then tealeaves is compressed under the action of Worm gear feed screw elevator 111, then the jet chimney 402 inside template 401 is passed through
Steam, 100-103 DEG C of temperature, suppresses 2-5min, tealeaves is in low pressure pressure after making the further dissolution of tealeaves tea juice by steam
Bonding, realizes that low pressure is compressing in the brick tea of system;The gap between larger tealeaves is advantageously formed at the same time, is conducive to floating;
Then pressure release, the template 401 between tealeaves layer is pulled out, during pull-out, 403 forward end of the tea liquid pipe spray inside template 401
Go out in step d the tea liquid prepared, promote the startup and progress of floating;Brick tea embryo 9 forms strip and is internally formed sky after pull-out
Layer 90, its section for E fonts orType, the thickness 5-8mm of the dead level are advisable, and 91 thickness 18-22mm of tea layer is advisable, overall thick
Spend 90-130mm or so, preferably 100mm;Dead level 90 is conducive to golden flower and is formed and gathered, and is more conducive to golden flower collections.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and
And other elements that are not explicitly listed are further included, or further include as this process, method, article or equipment institute inherently
Key element.
Specific case used herein is set forth the principle of the present invention and embodiment, the explanation of above example
It is only intended to help the method and its core concept for understanding the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, some improvement, retouching or change can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined by rights;These improve retouching, change or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, be regarded as protection scope of the present invention.
Claims (8)
1. a kind of non-compact real form can floating Fu-brick tea formation system, it is characterised in that including framed(1), hopper(2);The mould
Frame(1)Rear end be provided with back seat(3), and and back seat(3)It is detachably connected;It is framed(1)Top be provided with pressing plate(5), institute
State pressing plate(5)Upper end is connected with elevating mechanism, and lower end both sides are provided with electromagnet(6);The elevating mechanism includes, with pressing plate
(5)The screw of connection(54), the screw(54)Pass through worm gear(53)With shaft(52)Connection, the shaft(52)Pass through twin shaft
Output speed reducer(51)It is connected with motor;It is framed(1)With there is back seat(3)Between be provided with liftable riser(11), after described
Seat(3)Inside being provided with will be framed(1)What interior material was bulldozed is bulldozed mechanism.
2. a kind of non-compact real form according to claim 1 can floating Fu-brick tea formation system, it is characterised in that described to be bulldozed
Mechanism includes being arranged at back seat(3)Interior is bulldozed plate(31), it is described to be bulldozed plate(31)With back seat(3)Outer cylinder(32)Connection;
It is framed that the back seat front inner wall is provided with connection(1)Be bulldozed board slot(33), the riser(11)Inside it is equipped with same
Mating groove(112).
3. a kind of non-compact real form according to claim 1 can floating Fu-brick tea formation system, it is characterised in that template
(401)It is internally provided with the jet chimney for thinking both sides output steam(402), and the tea liquid pipe of forward end output tea liquid(403);
Tea liquid pipe(403)Front end be provided with minitype nozzle(404).
4. a kind of non-compact real form according to claim 1 can floating Fu-brick tea formation system, it is characterised in that the riser
(11)Top is provided with Worm gear feed screw elevator(111), realize lifting.
5. a kind of non-compact real form according to claim 1 can floating Fu-brick tea formation system, it is characterised in that described framed
(1)Lower section be provided with material pocket(12).
6. a kind of non-compact real form according to claim 1 can floating Fu-brick tea formation system, it is characterised in that hopper(2)
Swivel plate is provided with lower ending opening(21), the swivel plate(21)Cheng " Shang " fonts, and pass through hopper motor(22)Driving.
7. using the non-compact real form prepared by the preparation system described in the claims 1-6 can floating Fu-brick tea, its feature exists
In being strip, be internally provided with empty slot(90), the empty slot(90)For 5-8mm high.
8. a kind of non-compact real form according to claim 7 can floating Fu-brick tea, it is characterised in that the brick tea integral thickness
For 90-130mm.
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CN201711303218.4A CN107980938B (en) | 2017-12-11 | 2017-12-11 | Non-compact type but flower Fu brick tea and forming system thereof |
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CN201711303218.4A CN107980938B (en) | 2017-12-11 | 2017-12-11 | Non-compact type but flower Fu brick tea and forming system thereof |
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CN107980938B CN107980938B (en) | 2021-04-09 |
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Cited By (2)
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CN109198070A (en) * | 2018-11-15 | 2019-01-15 | 陶曙 | The automatic press-forming machine of Hua-juan tea and its moulding process |
CN113180119A (en) * | 2021-04-17 | 2021-07-30 | 西安外事学院 | Automatic molding equipment for manually-constructed Fu tea |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109198070A (en) * | 2018-11-15 | 2019-01-15 | 陶曙 | The automatic press-forming machine of Hua-juan tea and its moulding process |
CN113180119A (en) * | 2021-04-17 | 2021-07-30 | 西安外事学院 | Automatic molding equipment for manually-constructed Fu tea |
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