CN107967996A - A kind of chemical synthesizing method of mash welder capacitor anode foils - Google Patents

A kind of chemical synthesizing method of mash welder capacitor anode foils Download PDF

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Publication number
CN107967996A
CN107967996A CN201711129339.1A CN201711129339A CN107967996A CN 107967996 A CN107967996 A CN 107967996A CN 201711129339 A CN201711129339 A CN 201711129339A CN 107967996 A CN107967996 A CN 107967996A
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chemical conversion
mash welder
anode foils
synthesizing method
chemical
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CN201711129339.1A
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CN107967996B (en
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杨小飞
杨林桑
陆宝琳
黄胜权
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Xinjiang Guangtou Guidong Electronic Technology Co ltd
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Guangxi Hezhou Guidong Electronic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/045Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/12Anodising more than once, e.g. in different baths
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/16Pretreatment, e.g. desmutting
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure
    • H01G9/055Etched foil electrodes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a kind of chemical synthesizing method of mash welder capacitor anode foils, including boil processing, level Four chemical conversion, heat treatment, phosphoric acid processing, repair chemical conversion, post processing, drying again.Its innovative point is:Processing is boiled using citric acid and its ammonium salt solution composition boils treatment fluid, the short time boils processing, then low temperature is melted into, anode foil oxide film is made and is substantially free of porous aluminium hydroxide outer layer, have the characteristics that low, resistance to rush of current is lost and resistance to temperature characteristic is good, life characteristics quite stable, suitable for making mash welder capacitor;Conventional anodes paper tinsel cannot compare completely.

Description

A kind of chemical synthesizing method of mash welder capacitor anode foils
Technical field
The invention belongs to anode foil for aluminum electrolytic capacitor manufacturing technology field, and in particular to a kind of mash welder capacitor sun The chemical synthesizing method of pole paper tinsel.
Background technology
The chemical synthesizing method of conventional medium-high voltage aluminum electrolytic capacitor anode foils, generally comprises and boils processing, multistage chemical conversion, heat Handle, be melted into again, the process such as phosphoric acid handles, is melted into, post-processes again, drying;It is that etched foil is placed in 95 DEG C wherein to boil processing 5~15min is boiled in pure water above, and is melted into temperature more than 85 DEG C, finally obtains medium fine and close, that insulation performance is good Oxide-film;This anode foils capacitance is big, surface hydration thickness of oxidation film, loss tangent(tgδ)It is high, internal resistance is big, caloric value Greatly, the resistance to rush of current ability of its oxide-film and resistance to temperature characteristic are relatively poor, are not suitable for making rapidly discharge and recharge class capacitance Device.
Energy-storage capacitor of the mash welder capacitor as high voltage rapidly discharge and recharge, discharge and recharge time interval is very short, wink Between charging and discharging currents it is very big;If loss is high, internal resistance is big, short time internal heat generation power is with regard to big, and capacitor then heats up rapidly, meeting Cause internal a large amount of deflate and rouse bottom and even pop.The capacitors count of one spot welding machine equipment installation is more, moment discharge and recharge electricity Stream is very big, dangerous high therefore very high to anode foils quality requirement;Mash welder capacitor requires loss with anode foils The characteristics of low, resistance to rush of current and good resistance to temperature characteristic, life characteristics wants quite stable, it is desirable to is totally different from conventional anodes Paper tinsel.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of chemical synthesizing method of mash welder capacitor anode foils;The present invention The anode foil oxide film surface of production is substantially free of porous aluminium hydroxide outer layer, has and low, resistance to rush of current and resistance to temperature rise is lost The characteristics of characteristic is good, life characteristics quite stable;It is suitable for making mash welder capacitor.
Technical scheme is as follows:
A kind of chemical synthesizing method of mash welder capacitor anode foils is provided, is comprised the following steps:
Step 1: boil treatment fluid using citric acid and its ammonium salt solution composition, specifically by citric acid and ammonium dihydrogen citrate or Diammonium hydrogen citrate or ammonium citrate solution composition, boiling liquid electrical conductivity is 20~200 μ s/cm.
Step 2: the etched foil of through borrosion hole structure is placed in the boiling liquid being made of citric acid and its ammonium salt, 1~5min of processing is boiled at 85~95 DEG C.
Step 3: will be five boric acid of 4~6wt% boric acid and 0.01~0.3wt% through boiling the etched foil of processing to be placed in concentration In ammonium mixed solution, carry out level Four chemical conversion at a temperature of 40~60 DEG C, level Four formation voltage be respectively answer alive 30%, 60%th, 90%, 100%, the chemical conversion time is 8~30min.
Step 4: being heat-treated to the aluminium foil by level Four chemical conversion, heat treatment temperature is 450~500 DEG C, heat treatment Time is 1~3min.
Step 5: carrying out chemical conversion reparation to thermally treated aluminium foil, chemical conversion repair time is 6~10min.
Step 6: the aluminium foil for being melted into reparation is placed in the phosphoric acid solution of 5~9wt%, handles 4 at 60~75 DEG C ~8min.
Repaired Step 7: carrying out secondary chemical conversion, chemical conversion repair time is 6~10min.
Step 8: carrying out secondary heat treatment, treatment temperature is 450~500 DEG C, and processing time is 1~3min.
Repaired Step 9: carrying out chemical conversion three times, the time for being melted into reparation is 6~10min.
Step 10: by the aluminium foil for being melted into reparation be placed in the phosphoric acid solution of 0.06~0.1wt% under room temperature processing 2~ 5min。
Step 11: 2~3min will be dried at 150~250 DEG C through the aluminium foil that peroxophosphoric acid post-processes, mash welder capacitance is made Device anode foils.
Preferably, the treatment fluid that boils is made of citric acid and its ammonium salt solution, specifically includes citric acid and citric acid Ammonium dihydrogen or diammonium hydrogen citrate or ammonium citrate solution composition.
Preferably, the treatment fluid electrical conductivity of boiling is 20~200 μ s/cm.
Preferably, the treatment temperature of boiling is 85~95 DEG C.
It is preferably, described that to boil processing time be 1~5min.
Preferably, the chemical conversion temperature is 40~60 DEG C.
Beneficial effects of the present invention:
Etched foil boils processing through citric acid and its ammonium salt aqueous solution short time, and citric acid and its ammonium salt suppress and dissolved aluminium foil Surface hydration film featheriness layer, then low temperature be melted into, obtained anode foil oxide film is substantially free of porous aluminium hydroxide outer layer, has The characteristics of lossy low, resistance to rush of current and good resistance to temperature characteristic, life characteristics quite stable, can reach and make mash welder capacitance The requirement of device.And conventional chemical synthesizing method handles etched foil through boiling pure water, high temperature chemical conversion, obtained anode foils cannot compare completely Intend.
Brief description of the drawings
Fig. 1 is conventional anodes foil oxide film surface SEM photograph (30000 times);
Fig. 2 is anode foil oxide film surface SEM photograph (30000 times) of the present invention.
Embodiment
Technical scheme is described in further detail with reference to embodiment, but embodiments of the present invention are unlimited In this.
Embodiment 1
One example of the chemical synthesizing method of mash welder capacitor anode foils of the present invention, includes the following steps:Will perforation Type borrosion hole structure erosion paper tinsel be placed in by citric acid and ammonium citrate solution form electrical conductivity be the boiling in treatment fluid of 20 μ s/cm, 1min is handled at 95 DEG C, then in 6% boric acid and 0.2wt% ammonium pentaborate mixed solutions, under the conditions of temperature 60 C, voltage 180V First order chemical conversion is carried out, chemical conversion constant voltage time is 8min;Then in 6% boric acid and 0.1wt% ammonium pentaborate mixed solutions, temperature 60 DEG C, second level chemical conversion is carried out under the conditions of voltage 360V, chemical conversion constant voltage time is 8min, then in 5% boric acid and 0.05wt% five In ammonium borate mixed solution, third level chemical conversion is carried out under the conditions of temperature 60 C, voltage 530V, chemical conversion constant voltage time is 8min, is connect In 4% boric acid and 0.02wt% ammonium pentaborate mixed solutions, fourth stage chemical conversion carried out under the conditions of temperature 60 C, voltage 590V, Chemical conversion constant voltage time is 20min, and paillon foil is then carried out heat treatment 3min at 450 DEG C, and 6min is repaired in then chemical conversion, is then existed 8min is handled at 75 DEG C of 5wt% phosphoric acid solutions, then is melted into and repairs 6min, heat treatment 3min is then carried out at 450 DEG C, then be melted into 6min is repaired, then 2min is handled in 0.1wt% phosphoric acid solutions, finally dries 3min at 150 DEG C.
475V1000 μ F mash welder capacitors are made in obtained anode foils, rapidly charge discharge life is carried out and tests.
1 anode foils of table, the relevant parameter of capacitor
Find out from 1 result of embodiment, using conventional anodes paper tinsel loss tangent of the present invention than the prior art(tgδ)It is small by 42%; Capacitor progress is made, and rapidly charge discharge life experiment, discharge and recharge number are 35 times high, and temperature rise is 40 DEG C low after capacitor charging/discharging.
Embodiment 2
One example of the chemical synthesizing method of mash welder capacitor anode foils of the present invention, includes the following steps:Will perforation Type borrosion hole structure erosion paper tinsel is placed in boils processing by citric acid and diammonium hydrogen citrate solution composition electrical conductivity for 100 μ s/cm In liquid, 2.5min is handled at 90 DEG C, then in 5% boric acid and 0.2wt% ammonium pentaborate mixed solutions, temperature 50 C, voltage First order chemical conversion is carried out under the conditions of 190V, chemical conversion constant voltage time is 10min, is then mixed in 5% boric acid and 0.1wt% ammonium pentaborates In solution, second level chemical conversion is carried out under the conditions of temperature 50 C, voltage 380V, chemical conversion constant voltage time is 10min, then in 5% boric acid And in 0.05wt% ammonium pentaborate mixed solutions, under the conditions of temperature 50 C, voltage 570V carry out third level chemical conversion, be melted into constant pressure when Between be 10min, then in 4% boric acid and 0.015wt% ammonium pentaborate mixed solutions, under the conditions of temperature 50 C, voltage 630V into The row fourth stage is melted into, and chemical conversion constant voltage time is 25min;Then paillon foil is subjected to heat treatment 2min at 480 DEG C, then is melted into reparation 8min, then handles 6min at 70 DEG C of 7wt% phosphoric acid solutions, then is melted into and repairs 8min, is then heat-treated at 480 DEG C 2min, then be melted into and repair 8min, 3min then is handled in 0.08% phosphoric acid solution, finally dries 2min at 200 DEG C.
475V1000 μ F mash welder capacitors are made in obtained anode foils, rapidly charge discharge life is carried out and tests.
2 anode foils of table, the relevant parameter of capacitor
Find out from 2 result of embodiment, using conventional anodes paper tinsel loss tangent of the present invention than the prior art(tgδ)It is small by 46%; Capacitor progress is made, and rapidly charge discharge life experiment, discharge and recharge number are 39 times high, and temperature rise is 40 DEG C low after capacitor charging/discharging.
Embodiment 3
One example of the chemical synthesizing method of mash welder capacitor anode foils of the present invention, includes the following steps:Will perforation Type borrosion hole structure erosion paper tinsel is placed in boils processing by citric acid and ammonium dihydrogen citrate solution composition electrical conductivity for 200 μ s/cm In liquid, 5min is handled at 85 DEG C, then in 6% boric acid and 0.2wt% ammonium pentaborate mixed solutions, 40 DEG C of temperature, voltage 195V Under the conditions of carry out first order chemical conversion, chemical conversion constant voltage time is 12min;Then in 6% boric acid and 0.1wt% ammonium pentaborate mixed solutions In, under the conditions of 40 DEG C of temperature, voltage 390V carry out second level chemical conversion, chemical conversion constant voltage time is 12min;Then in 5% boric acid and In 0.05wt% ammonium pentaborate mixed solutions, third level chemical conversion is carried out under the conditions of 40 DEG C of temperature, voltage 585V, is melted into constant voltage time For 12min;Then is carried out in 4% boric acid and 0.01wt% ammonium pentaborate mixed solutions, under the conditions of 40 DEG C of temperature, voltage 650V Level Four is melted into, and chemical conversion constant voltage time is 30min;Then paillon foil is subjected to heat treatment 1min at 500 DEG C, then chemical conversion is repaired 10min, then handles 4min at 65 DEG C of 9wt% phosphoric acid solutions, then is melted into and repairs 10min, and hot place is then carried out at 500 DEG C 1min is managed, then is melted into and repairs 10min, then 5min is handled in 0.06wt% phosphoric acid solutions, finally dries 2min at 250 DEG C.
475V1000 μ F mash welder capacitors are made in obtained anode foils, rapidly charge discharge life is carried out and tests.
3 anode foils of table, the relevant parameter of capacitor
Find out from 3 result of embodiment, using conventional anodes paper tinsel loss tangent of the present invention than the prior art(tgδ)It is small by 46%; Capacitor progress is made, and rapidly charge discharge life experiment, discharge and recharge number are 47 times high, and temperature rise is 40 DEG C low after capacitor charging/discharging.
Anode foils of the present invention are contrasted with conventional anodes foil oxide film surface state:
From Fig. 1, Fig. 2 anode foils surface, SEM photograph can be seen that, conventional anodes foil oxide film has thicker porous aluminium hydroxide outer layer (featheriness outer layer);And anode foil oxide film of the present invention is substantially free of porous aluminium hydroxide outer layer, loss is low, advantageously reduces Fever, greatly improves resistance to rush of current and resistance to temperature rise ability, prolongs the service life.
It is pointed out that the technical concepts and features of above-described embodiment only to illustrate the invention, ripe its object is to allow Present disclosure can be understood and implement according to this by knowing the personage of technique, and the protection model of the present invention can not be limited with this Enclose.Any equivalent change or modification in accordance with the spirit of the invention, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of chemical synthesizing method of mash welder capacitor anode foils, it is characterised in that comprise the following steps:
Step 1: boil treatment fluid using citric acid and its ammonium salt solution composition, specifically by citric acid and ammonium dihydrogen citrate or Diammonium hydrogen citrate or ammonium citrate solution composition, it is 20~200 μ s/cm to boil treatment fluid electrical conductivity;
Step 2: by the etched foil of through borrosion hole structure be placed in by citric acid and its ammonium salt form boil in treatment fluid, 1~5min of processing is boiled at 85~95 DEG C;
Step 3: will be that 4~6wt% boric acid and 0.01~0.3wt% ammonium pentaborates mix through boiling the etched foil of processing to be placed in concentration Close in solution, carry out level Four chemical conversion at a temperature of 40~60 DEG C, level Four formation voltage be respectively answer alive 30%, 60%, 90%th, 100%, the chemical conversion time is 8~30min;
Step 4: being heat-treated to the aluminium foil by level Four chemical conversion, heat treatment temperature is 450~500 DEG C, the time of heat treatment For 1~3min;
Step 5: carrying out chemical conversion reparation to thermally treated aluminium foil, chemical conversion repair time is 6~10min;
Step 6: the aluminium foil for being melted into reparation is placed in the phosphoric acid solution that volume ratio is 3~6%, is located at 60~75 DEG C Manage 4~8min;
Repaired Step 7: carrying out secondary chemical conversion, chemical conversion repair time is 6~10min;
Step 8: carrying out secondary heat treatment, treatment temperature is 450~500 DEG C, and processing time is 1~3min;
Repaired Step 9: carrying out chemical conversion three times, the time for being melted into reparation is 6~10min;
Handled Step 10: the aluminium foil for being melted into reparation is placed in the phosphoric acid solution that volume ratio is 0.05~0.1% under room temperature 2~5min;
Step 11: 2~3min will be dried at 150~250 DEG C through the aluminium foil that peroxophosphoric acid post-processes, mash welder capacitor is made and uses Anode foils.
2. the chemical synthesizing method of mash welder capacitor anode foils according to claim 1, it is characterised in that described to boil place Reason liquid is made of citric acid and its ammonium salt solution.
3. the chemical synthesizing method of the mash welder capacitor anode foils according to claim 1,2, it is characterised in that the lemon Acid and its ammonium salt, specifically include citric acid and ammonium dihydrogen citrate or diammonium hydrogen citrate or ammonium citrate.
4. the chemical synthesizing method of the mash welder capacitor anode foils according to claim 1,2,3, it is characterised in that boil place It is 20~200 μ s/cm to manage liquid electrical conductivity.
5. the chemical synthesizing method of mash welder capacitor anode foils according to claim 1, it is characterised in that described to boil place It is 85~95 DEG C to manage temperature, and processing time is 1 ~ 5min.
6. the chemical synthesizing method of mash welder capacitor anode foils according to claim 1, it is characterised in that the chemical conversion temperature Spend for 40~60 DEG C.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109036852A (en) * 2018-08-13 2018-12-18 浙江华义瑞东新材料有限公司 A kind of porous aluminum electric pole foil of novel three-dimensional and preparation method thereof
CN110295385A (en) * 2019-06-21 2019-10-01 广西贺州市桂东电子科技有限责任公司 A kind of modularization anode foils chemical synthesizing method
CN111139508A (en) * 2019-01-23 2020-05-12 东莞东阳光科研发有限公司 Chemical conversion solution, chemical conversion method, and anode foil
CN112103084A (en) * 2020-08-17 2020-12-18 新疆众和股份有限公司 Anode foil and preparation method thereof

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CN109036852A (en) * 2018-08-13 2018-12-18 浙江华义瑞东新材料有限公司 A kind of porous aluminum electric pole foil of novel three-dimensional and preparation method thereof
CN111139508A (en) * 2019-01-23 2020-05-12 东莞东阳光科研发有限公司 Chemical conversion solution, chemical conversion method, and anode foil
CN111139508B (en) * 2019-01-23 2021-11-05 东莞东阳光科研发有限公司 Chemical conversion solution, chemical conversion method, and anode foil
CN110295385A (en) * 2019-06-21 2019-10-01 广西贺州市桂东电子科技有限责任公司 A kind of modularization anode foils chemical synthesizing method
CN112103084A (en) * 2020-08-17 2020-12-18 新疆众和股份有限公司 Anode foil and preparation method thereof

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