CN107966639A - A kind of assembly line surveys high pressure resistant device automatically - Google Patents
A kind of assembly line surveys high pressure resistant device automatically Download PDFInfo
- Publication number
- CN107966639A CN107966639A CN201810035611.8A CN201810035611A CN107966639A CN 107966639 A CN107966639 A CN 107966639A CN 201810035611 A CN201810035611 A CN 201810035611A CN 107966639 A CN107966639 A CN 107966639A
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- Prior art keywords
- high pressure
- pressure resistant
- assembly line
- probe
- manipulator
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- 239000000523 sample Substances 0.000 claims abstract description 49
- 238000004891 communication Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 abstract description 24
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a kind of assembly line to survey high pressure resistant device automatically, it includes high pressure resistant tester, the probe for fixing high pressure resistant tester and manipulates the manipulator of probe contact measured product, the camera for obtaining product image to be measured and the background server with camera communication connection, the manipulator is controlled by the first control mainboard, the first communication port is set to be connected with background server in first control mainboard, the high pressure resistant tester is controlled by the second control mainboard, sets the second communication port to be connected with background server in the second control mainboard.Technical solution of the present invention is directed to the problem of high pressure resistant testing efficiency of existing electric equipment products is low, the probe of high pressure resistant tester is manipulated by manipulator with reference to image recognition technology, realize high voltage bearing automatic test, testing efficiency greatly promotes, can thus batch testing be carried out to the electric equipment products on assembly line, reduce cost of labor, it is ensured that product quality is stablized.
Description
Technical field
The present invention relates to automatic producing line field, more particularly to a kind of assembly line to survey high pressure resistant device automatically.
Background technology
Electric equipment products need to carry out high pressure resistant test, and current high pressure resistant tester has two probes, can be between two probes
Certain high pressure is sent according to setting, generally DC1800V-3000V, then setting allows electric current and time, afterwards with one of probe
The shell of electric equipment products, then two power cords with another probe contact electric equipment products are contacted, if all allowing electric current and time
Within, then it is certified products, is otherwise defective work, high pressure resistant tester can send prompt tone.Existing high pressure resistant test is all profit
A probe manually is taken on the other hand, is tested at the scene, so not only testing efficiency is low, but also testing cost is also at a relatively high.
Therefore, the prior art need further to develop.
The content of the invention
For above-mentioned technical problem, an embodiment of the present invention provides a kind of assembly line to survey high pressure resistant device automatically, to solve
It is existing it is high pressure resistant test testing efficiency it is low the problem of.
A kind of assembly line surveys high pressure resistant device automatically, wherein, including high pressure resistant tester, for fixing high pressure resistant tester
Probe and manipulate the manipulator of probe contact measured product, the camera for obtaining product image to be measured and with shooting
The background server of head communication connection, the manipulator are controlled by the first control mainboard, set first to lead in the first control mainboard
Letter port is connected with background server, and the high pressure resistant tester is controlled by the second control mainboard, is set in the second control mainboard
Second communication port is connected with background server.
The assembly line surveys high pressure resistant device automatically, wherein, the high pressure resistant tester includes two probes, two probes
Forming circuit is connected with high pressure resistant tester by conducting wire.
The assembly line surveys high pressure resistant device automatically, wherein, before the manipulator includes pivoted arm, swing arm and sets swing arm
The handgrip at end, the pivoted arm and swing arm are flexibly connected, and pivoted arm is controlled by rotary cylinder, and swing arm is controlled by oscillating cylinder, the rotation
The controller of rotaring cylinder and oscillating cylinder is connected with the first control mainboard.
The assembly line surveys high pressure resistant device automatically, wherein, the handgrip is the handgrip with three fingers, the handgrip
Controlled by pickup cylinder, the controller of the pickup cylinder is connected with the first control mainboard.
The assembly line surveys high pressure resistant device automatically, wherein, probe fixture is removably connected with the manipulator,
Probe is clamped and fastened on manipulator by probe fixture.
The assembly line surveys high pressure resistant device automatically, wherein, the barred body of one of two probes of high pressure resistant tester
On be provided with flexible connector, flexible connector is arranged between probe front end contact jaw and probe main body.
The assembly line surveys high pressure resistant device automatically, wherein, the background server includes memory, central processing
Device, signal conversion module and third communication port, central processing unit are connected with memory, and third communication port is through signal modulus of conversion
Group is connected with central processing unit.
The assembly line surveys high pressure resistant device automatically, wherein, the manipulator is arranged at the detection work of assembly line side
On position, after assembly line is delivered to detection station, camera shoots product to be measured and by background server control machine product to be measured
The power cord of two probe contact measured products of the high pressure resistant tester of tool manual operating carries out high pressure resistant test.
In technical solution provided in an embodiment of the present invention, asked for the high pressure resistant testing efficiency of existing electric equipment products is low
Topic, the probe of high pressure resistant tester is manipulated with reference to image recognition technology by manipulator, realizes high voltage bearing automatic test, test
Efficiency greatly promotes, it is thus possible to carries out batch testing to the electric equipment products on assembly line, reduces cost of labor, it is ensured that production
Quality is stablized.
Brief description of the drawings
Fig. 1 is the structure diagram that assembly line surveys high pressure resistant device automatically in the embodiment of the present invention.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, the every other implementation that those skilled in the art are obtained without creative efforts
Example, belongs to the scope of protection of the invention.
It should be noted that when element is expressed " being fixed on " another element, it can directly on another element,
Or there may be one or more elements placed in the middle therebetween.When an element is expressed " connection " another element, it can be with
It is directly to another element or there may be one or more elements placed in the middle therebetween.Used in this specification
The orientation or position of the instruction such as term " vertical ", " horizontal ", "left", "right", " on ", " under ", " interior ", " outer ", " bottom "
Relation is based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplifies description, without referring to
Show or imply that the device of meaning or element there must be specific orientation, with specific azimuth configuration and operation, therefore cannot manage
Solve as limitation of the present invention.In addition, term " first ", " second " etc. be only used for description purpose, and it is not intended that instruction or
Imply relative importance.
Unless otherwise defined, technical and scientific term all used in this specification is led with belonging to the technology of the present invention
The normally understood implication of technical staff in domain is identical.Used term is simply in the description of the invention in this specification
The purpose of description specific embodiment, is not intended to the limitation present invention.Term "and/or" includes used in this specification
The arbitrary and all combination of one or more relevant Listed Items.Implement in addition, invention described below is different
As long as involved technical characteristic does not form conflict and be combined with each other each other in mode.
A kind of assembly line as shown in Figure 1 surveys high pressure resistant device automatically, wherein, including high pressure resistant tester, for fixing
The probe 110 of high pressure resistant tester simultaneously manipulates the manipulator of probe contact measured product 300, for obtaining product image to be measured
Camera and the background server with camera communication connection, the manipulator are controlled by the first control mainboard, the first control
The first communication port is set to be connected with background server in mainboard, the high pressure resistant tester is controlled by the second control mainboard, the
The second communication port is set to be connected with background server in two control mainboards.High pressure resistant tester and manipulator take with backstage respectively
Business device keeps communication connection, and background server controls the work of high pressure resistant tester and manipulator.
Specifically, the high pressure resistant tester includes two probes, two probes are connected by conducting wire with high pressure resistant tester
Forming circuit.High pressure resistant tester can carry out high voltage performance test by probe to electric equipment products to be measured.
Further, the manipulator includes pivoted arm 210, swing arm 220 and the handgrip 230 for setting swing arm front end, described turn
Arm and swing arm are flexibly connected, and pivoted arm is controlled by rotary cylinder, and swing arm is controlled by oscillating cylinder, the rotary cylinder and oscillating cylinder
Controller be connected with the first control mainboard.The setting of pivoted arm and swing arm can make manipulator dexterous actions, so as to make machine
Tool hand at a predetermined angle captures product to be measured according to being set in precalculated position, can meet different electric equipment products
High voltage performance testing requirement.
Wherein, the handgrip is the handgrip with three fingers, and the handgrip is controlled by pickup cylinder, the pickup cylinder
Controller is connected with the first control mainboard.
In specific embodiment, probe fixture is removably connected with the manipulator, probe is clamped by probe fixture
It is fixed on manipulator.Wherein, the manipulator is arranged in the detection station of 400 side of assembly line, and product to be measured is through flowing water
After line is delivered to detection station, camera shoots product to be measured and by the high pressure resistant tester of background server control machinery manual operating
The power cords of two probe contact measured products carry out high pressure resistant test.
Preferably, flexible connector is provided with the barred body of one of two probes of high pressure resistant tester, elasticity is even
Fitting is arranged between probe front end contact jaw and probe main body.This structure setting can make manipulator clamping probe to flowing water
Product to be measured on line keeps contact condition to complete to test, and avoids occurring loose contact in test process or probe damage is treated
The problem of surveying product.
In addition, the background server includes memory, central processing unit, signal conversion module and third communication port,
Central processing unit is connected with memory, and third communication port is connected through signal conversion module with central processing unit.It is pre- in memory
First store the power lead characteristics of image and executive program and parameter of product to be measured input by user.
Assembly line is tested in high pressure resistant device automatically, and background server is the control unit of everything, passes through camera
Obtain the product image to be measured on assembly line, by background server be based on default electric appliance casing and power cord characteristics of image into
Row image recognition, judges shell and the power cord place of electric equipment products.Fixed high pressure resistant integration test in mechanical hand swing arm
One probe of instrument, a mechanical hand wherein finger fix another probe of high pressure resistant comprehensive tester.High pressure resistant comprehensive survey
Examination instrument can adjust required high pressure resistant value, electric current and time, and there is the interface of short-circuit signal in while adding overcurrent.Background service
After device recognizes power lead, a probe for fixing high pressure resistant comprehensive tester in mechanical hand swing arm is controlled to be contacted, and
With assembly line Velocity Pursuit, contact is kept, and recycles camera to be fixed on according to default power lead feature rapidly
(one is 2 power leads of another probe and electric equipment products of the wherein one high pressure resistant comprehensive tester of finger fixation of mechanical hand
Firewire, one are zero curve) contact, if high pressure resistant comprehensive tester represents that the electric equipment products are pressure-resistant without over-current phenomenon avoidance in contact process
Detection is qualified, and the present apparatus may proceed to survey next product, if unqualified mechanical hand can utilize three fingers, defective products is placed on not
Non-defective unit area.
If having little time to handle during again, mechanical hand can utilize three fingers, product to be tested is first placed on area to be measured, waits stream
Area to be measured is also surveyed when waterline is available free.
In technical solution provided in an embodiment of the present invention, asked for the high pressure resistant testing efficiency of existing electric equipment products is low
Topic, the probe of high pressure resistant tester is manipulated with reference to image recognition technology by manipulator, realizes high voltage bearing automatic test, test
Efficiency greatly promotes, it is thus possible to carries out batch testing to the electric equipment products on assembly line, reduces cost of labor, it is ensured that production
Quality is stablized.
It is understood that for those of ordinary skills, can be with technique according to the invention scheme and this hair
Bright design is subject to equivalent substitution or change, and all these changes or replacement should all belong to the guarantor of appended claims of the invention
Protect scope.
Claims (8)
1. a kind of assembly line surveys high pressure resistant device automatically, it is characterised in that including high pressure resistant tester, for fixing high pressure resistant survey
Try the probe of instrument and manipulate the manipulator of probe contact measured product, the camera for obtaining product image to be measured, Yi Jiyu
The background server of camera communication connection, the manipulator control by the first control mainboard, setting the in the first control mainboard
One communication port is connected with background server, and the high pressure resistant tester is controlled by the second control mainboard, in the second control mainboard
The second communication port is set to be connected with background server.
2. assembly line according to claim 1 surveys high pressure resistant device automatically, it is characterised in that the high pressure resistant tester bag
Two probes are included, two probes are connected forming circuit by conducting wire with high pressure resistant tester.
3. assembly line according to claim 1 surveys high pressure resistant device automatically, it is characterised in that the manipulator includes turning
Arm, swing arm and the handgrip for setting swing arm front end, the pivoted arm and swing arm are flexibly connected, and pivoted arm is controlled by rotary cylinder, swing arm by
Oscillating cylinder controls, and the controller of the rotary cylinder and oscillating cylinder is connected with the first control mainboard.
4. assembly line according to claim 3 surveys high pressure resistant device automatically, it is characterised in that the handgrip is with three hands
The handgrip of finger, the handgrip are controlled by pickup cylinder, and the controller of the pickup cylinder is connected with the first control mainboard.
5. assembly line according to claim 2 surveys high pressure resistant device automatically, it is characterised in that detachable on the manipulator
Be connected with probe fixture, probe is clamped and fastened on manipulator by probe fixture.
6. assembly line according to claim 2 surveys high pressure resistant device automatically, it is characterised in that two spies of high pressure resistant tester
Be provided with flexible connector on the barred body of one of rod, flexible connector be arranged on probe front end contact jaw and probe main body it
Between.
7. assembly line according to claim 1 surveys high pressure resistant device automatically, it is characterised in that the background server includes
Memory, central processing unit, signal conversion module and third communication port, central processing unit are connected with memory, the third communication
Port is connected through signal conversion module with central processing unit.
8. assembly line according to claim 1 surveys high pressure resistant device automatically, it is characterised in that the manipulator is arranged at stream
In the detection station of waterline side, product to be measured after assembly line is delivered to detection station, camera shoot product to be measured and by
The power cord of two probe contact measured products of the high pressure resistant tester of background server control machinery manual operating carries out high pressure resistant survey
Examination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810035611.8A CN107966639A (en) | 2018-01-15 | 2018-01-15 | A kind of assembly line surveys high pressure resistant device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810035611.8A CN107966639A (en) | 2018-01-15 | 2018-01-15 | A kind of assembly line surveys high pressure resistant device automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107966639A true CN107966639A (en) | 2018-04-27 |
Family
ID=61994095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810035611.8A Pending CN107966639A (en) | 2018-01-15 | 2018-01-15 | A kind of assembly line surveys high pressure resistant device automatically |
Country Status (1)
| Country | Link |
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| CN (1) | CN107966639A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113083738A (en) * | 2019-01-21 | 2021-07-09 | 海宁联丰东进电子有限公司 | Common mode inductance withstand voltage test and comprehensive electrical parameter test letter sorting assembly line |
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| US20150035541A1 (en) * | 2013-07-30 | 2015-02-05 | Fih (Hong Kong) Limited | Signal integrity test apparatus and method for testing signal integrity of electronic product |
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| CN107121627A (en) * | 2017-06-15 | 2017-09-01 | 国网四川省电力公司巴中供电公司 | A kind of arrester automatic detecting platform |
| CN206505155U (en) * | 2017-01-24 | 2017-09-19 | 上海鸣志电工股份有限公司 | A kind of automation equipment for power line Hi-pot test |
| CN207689624U (en) * | 2018-01-15 | 2018-08-03 | 三巨科技电机（深圳）有限公司 | A kind of assembly line surveys high pressure resistant device automatically |
-
2018
- 2018-01-15 CN CN201810035611.8A patent/CN107966639A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120296473A1 (en) * | 2011-05-18 | 2012-11-22 | Hon Hai Precision Industry Co., Ltd. | Robot arm and detecting device having same |
| US20150035541A1 (en) * | 2013-07-30 | 2015-02-05 | Fih (Hong Kong) Limited | Signal integrity test apparatus and method for testing signal integrity of electronic product |
| CN103495974A (en) * | 2013-10-08 | 2014-01-08 | 盐城市昱博自动化设备有限公司 | Intelligent 360-degree multi-dimensional mechanical arm of automobile equipment line |
| CN105866514A (en) * | 2016-06-08 | 2016-08-17 | 佛山市顺德区骏达电子有限公司 | High-voltage measurement fixation mechanical hand device |
| CN206505155U (en) * | 2017-01-24 | 2017-09-19 | 上海鸣志电工股份有限公司 | A kind of automation equipment for power line Hi-pot test |
| CN107121627A (en) * | 2017-06-15 | 2017-09-01 | 国网四川省电力公司巴中供电公司 | A kind of arrester automatic detecting platform |
| CN207689624U (en) * | 2018-01-15 | 2018-08-03 | 三巨科技电机（深圳）有限公司 | A kind of assembly line surveys high pressure resistant device automatically |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113083738A (en) * | 2019-01-21 | 2021-07-09 | 海宁联丰东进电子有限公司 | Common mode inductance withstand voltage test and comprehensive electrical parameter test letter sorting assembly line |
| CN113083738B (en) * | 2019-01-21 | 2022-09-09 | 海宁联丰东进电子有限公司 | Common mode inductance withstand voltage test and comprehensive electrical parameter test letter sorting assembly line |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20180524 Address after: 518000 Longhua New District, Shenzhen, Guangdong, Songyuan street, Songyuan Xiamen community, DBU residential group, 5 floor, 4 / F, A building, innovation industrial park. Applicant after: Three giant science and technology motor (Shenzhen) Co., Ltd. Applicant after: Huge Electric Machine Co., Ltd of Shenzhen three Address before: 518000 Guangdong Shenzhen Longhua New District, Guanlan street, Songyuan Xia community DBU residential group, A 1, B 3 3, 4 floor, 5 floor. Applicant before: Huge Electric Machine Co., Ltd of Shenzhen three |
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